Manufacturing device suitable for anchor cables with different strand numbers

Abstract

The utility model belongs to the technical field of anchor cable production and manufacturing, and particularly relates to a manufacturing device suitable for anchor cables with different strand numbers. The manufacturing device comprises a supporting platform, wherein a plurality of supporting seats are arranged on the supporting platform; the left rotating cylinder is rotationally arranged in the multiple supporting seats, and the right rotating cylinder is rotationally arranged in the multiple supporting seats; the central axis of the left rotating cylinder coincides with the central axis of the right rotating cylinder, the left rotating cylinder and the right rotating cylinder are arranged oppositely, and the rotating direction of the left rotating cylinder is opposite to that of the right rotating cylinder; a plurality of penetrating holes are formed in the left end face of the left rotating cylinder, a plurality of penetrating holes are formed in the right end face of the right rotating cylinder, and a cable body is arranged in the opposite drill holes of the left rotating cylinder and the right rotating cylinder in a penetrating mode. The manufacturing device is used for manufacturing non-standard anchor cables of different specifications, diversified customization requirements are met, and the manufacturing device is simple in structure, easy and convenient to operate, flexible to use, low in cost and high in production and manufacturing efficiency and has good comprehensive economic benefits.

Description

Technical Field

[0001] This utility model belongs to the field of anchor cable production technology, specifically relating to a manufacturing device suitable for anchor cables with different strand numbers. Background Technology

[0002] In many sectors of modern society, from infrastructure construction to the production of everyday consumer goods, the manufacturing of various products faces diverse demands. Taking anchor cables and related products as an example, traditional production and processing models have many limitations. In large-scale industrial production, processing enterprises typically focus on large-scale, standardized production to pursue high efficiency and economies of scale. This leads to a lack of incentive for these enterprises to undertake specific, non-standard production demands, whether from small-scale engineering projects, personalized everyday goods production, or the construction of small-scale municipal service facilities. Meeting these special demands requires frequent adjustments to production equipment and redesign of processes, which significantly increases production costs and reduces production efficiency.

[0003] In small-scale municipal services, such as the renovation of old urban residential areas and the repair of small public facilities, there is often a need for connectors or reinforcement components with special specifications. These are similar in nature to anchor cables, with unique requirements for the material, number of strands, and length of the cable body. These anchor cables are often in small quantities and have specific specifications. However, the existing processing system is unable to meet the personalized production needs of these non-standard anchor cables; moreover, there is currently a lack of a non-standard anchor cable production device that can flexibly handle various specific anchor cable requirements, is easy to operate, and has low cost. This situation severely restricts the development and innovation in related fields.

[0004] Therefore, there is a need to provide an improved technical solution that addresses the shortcomings of the existing technology. Utility Model Content

[0005] The purpose of this invention is to provide a manufacturing device suitable for anchor cables with different strand numbers, so as to at least solve the above-mentioned problems existing in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A fabrication apparatus suitable for anchor cables with different strand numbers, the fabrication apparatus comprising:

[0008] A support platform, wherein multiple support bases are provided on the support platform;

[0009] A left rotating cylinder and a right rotating cylinder, wherein the left rotating cylinder is rotatably mounted in multiple support seats, and the right rotating cylinder is rotatably mounted in multiple support seats;

[0010] The central axis of the left rotating cylinder coincides with the central axis of the right rotating cylinder, and the left rotating cylinder and the right rotating cylinder are set opposite to each other. The rotation direction of the left rotating cylinder is opposite to the rotation direction of the right rotating cylinder.

[0011] Multiple perforations are provided on the left end face of the left rotating cylinder and multiple perforations are provided on the right end face of the right rotating cylinder. A cable is inserted through the drill holes opposite to the left and right rotating cylinders.

[0012] The fabrication apparatus for anchor cables with different strand numbers as described above is preferably further comprising a transmission mechanism for simultaneously driving the left rotating cylinder and the right rotating cylinder to rotate in opposite directions.

[0013] The fabrication device for anchor cables with different strand numbers as described above, preferably, includes a left large bevel gear and a right large bevel gear in the transmission mechanism;

[0014] The left large bevel gear is sleeved around the left rotating cylinder and is used to drive the left rotating cylinder to rotate.

[0015] The right large bevel gear is sleeved around the left rotating cylinder and is used to drive the right rotating cylinder to rotate.

[0016] The fabrication device for anchor cables with different strand numbers as described above, preferably, includes a left small bevel gear, a left rotating shaft, a right small bevel gear, and a right rotating shaft in the transmission mechanism;

[0017] The left rotating shaft is rotatably mounted on the support platform. The left rotating shaft extends vertically, and the left small bevel gear is fixed on the upper part of the left rotating shaft. The left large bevel gear meshes and drives on the left side of the left small bevel gear.

[0018] The right rotating shaft is rotatably mounted on the support platform. The right rotating shaft extends vertically, and the right small bevel gear is fixed on the upper part of the right rotating shaft. The right large bevel gear meshes and drives on the right side of the right small bevel gear.

[0019] The fabrication device for anchor cables with different strand numbers as described above, preferably, includes a drive motor in the transmission mechanism, which is located between the left and right rotating shafts.

[0020] As described above, the fabrication device for anchor cables with different strand numbers preferably has a drive shaft of the drive motor extending downward through the support platform, and a drive gear connected to the drive shaft of the drive motor, the drive gear being located below the support platform.

[0021] As described above, the fabrication device for anchor cables with different strand numbers preferably has the left rotating shaft passing through the support platform and extending downwards, with the left small bevel gear located above the support platform.

[0022] The right-hand rotating shaft passes through the support platform and extends downwards, with the right small bevel gear located above the support platform.

[0023] As described above, the fabrication device for anchor cables with different strand numbers preferably has a left driven gear fixed to the lower part of the left rotating shaft. The left driven gear is located below the support platform, and the left driven gear engages with the drive gear on the left side.

[0024] A right driven gear is fixed at the lower part of the right rotating shaft. The right driven gear is located below the support platform, and the right driven gear meshes with the right side of the driving gear.

[0025] In the above-described fabrication device for anchor cables with different strand numbers, preferably, the left large bevel gear is connected to the left rotating cylinder via a spline connection, and the right large bevel gear is connected to the right rotating cylinder via a spline connection.

[0026] As described above, the fabrication device for anchor cables with different strand numbers is preferably provided with an upper clamp and a lower clamp on the support base. The upper clamp and the lower clamp are detachably connected. After the upper clamp and the lower clamp are closed, they are fitted around the outer periphery of the left rotating cylinder or the right rotating cylinder.

[0027] Beneficial effects:

[0028] This manufacturing device can be used to produce non-standard anchor cables of different specifications, meeting diverse customization needs. Moreover, the device has a simple structure, is easy and convenient to operate, flexible in use, low in cost, and has high production efficiency, resulting in good overall economic benefits.

[0029] The left driven gear, right driven gear, and driving gear are all located below the support platform, ensuring that the transmission meshing between the three is not affected by interference from other components, and guaranteeing that the left driven gear, right driven gear, and driving gear can effectively mesh and transmit power. Attached Figure Description

[0030] The accompanying drawings, which form part of this application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an undue limitation of the present invention. Wherein:

[0031] Figure 1 This is a front view of a manufacturing apparatus according to an embodiment of the present invention;

[0032] Figure 2 This is a side view of a manufacturing apparatus according to an embodiment of the present invention;

[0033] Figure 3 This is a schematic diagram of the installation of the cable body in the manufacturing apparatus of one embodiment of the present invention;

[0034] In the diagram: 1. Support platform; 2. Left rotating cylinder; 3. Right rotating cylinder; 4. Support base; 5. Left large bevel gear; 6. Right large bevel gear; 7. Left small bevel gear; 8. Drive motor; 9. Right small bevel gear; 10. Left driven gear; 11. Left rotating shaft; 12. Drive gear; 13. Drive shaft; 14. Right driven gear; 15. Right rotating shaft; 16. Lower clamp; 17. Upper clamp; 18. Cable body. Detailed Implementation

[0035] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art are within the protection scope of this utility model.

[0036] In the description of this utility model, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and do not require that this utility model be constructed and operated in a specific orientation; therefore, they should not be construed as limitations on this utility model. The terms "connected" and "linked" used in this utility model should be interpreted broadly. For example, they can refer to a fixed connection or a detachable connection; they can refer to a direct connection or an indirect connection through intermediate components. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances.

[0037] The present invention will now be described in detail with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described herein can be combined with each other.

[0038] According to specific embodiments of this utility model, such as Figure 1-3 As shown, this utility model provides a manufacturing device suitable for anchor cables with different strand numbers. The manufacturing device includes:

[0039] Support platform 1, on which multiple support bases 4 are provided.

[0040] The left rotating cylinder 2 and the right rotating cylinder 3 are rotatably mounted in multiple support seats 4.

[0041] The central axis of the left rotating cylinder 2 coincides with the central axis of the right rotating cylinder 3, and the left rotating cylinder 2 and the right rotating cylinder 3 are set opposite to each other. The rotation direction of the left rotating cylinder 2 is opposite to the rotation direction of the right rotating cylinder 3.

[0042] Multiple perforations are provided on the left end face of the left rotating cylinder 2 and multiple perforations are provided on the right end face of the right rotating cylinder 3. A cable 18 is inserted through the drill holes opposite to the left rotating cylinder 2 and the right rotating cylinder 3.

[0043] When using this fabrication device, depending on the requirements of the required customized anchor cable, different materials and different numbers of strands of cable body 18 are selected. Each cable body 18 is simultaneously inserted into the corresponding drill holes of the left rotating cylinder 2 and the right rotating cylinder 3, and the multiple cable bodies 18 are evenly arranged. Then, the left rotating cylinder 2 and the right rotating cylinder 3 are rotated in opposite directions, so that the multiple cable bodies 18 installed between the left rotating cylinder 2 and the right rotating cylinder 3 are twisted together, thereby twisting the multiple strands of cable body 18 into a single anchor cable.

[0044] This manufacturing device enables the production of non-standard anchor cables of different specifications, meeting diverse customization needs. Furthermore, the device has a simple structure, is easy and convenient to operate, flexible in use, low in cost, and has high production efficiency, resulting in good overall economic benefits.

[0045] The manufacturing apparatus also includes a transmission mechanism that simultaneously drives the left rotating cylinder 2 and the right rotating cylinder 3 to rotate in opposite directions. This ensures higher anchor cable production efficiency and better production quality.

[0046] The transmission mechanism includes a left large bevel gear 5 and a right large bevel gear 6.

[0047] The left large bevel gear 5 is sleeved on the outer periphery of the left rotating cylinder 2 and is used to drive the left rotating cylinder 2 to rotate.

[0048] The right large bevel gear 6 is fitted around the left rotating cylinder 2 and is used to drive the right rotating cylinder 3 to rotate.

[0049] In one embodiment of this application, the left large bevel gear 5 and the right large bevel gear 6 are arranged opposite to each other. The left large bevel gear 5 rotates synchronously with the left rotating cylinder 2, and the right large bevel gear 6 rotates synchronously with the right rotating cylinder 3. The rotation directions of the left large bevel gear 5 and the right large bevel gear 6 are opposite.

[0050] The transmission mechanism also includes a left small bevel gear 7, a left rotating shaft 11, a right small bevel gear 9, and a right rotating shaft 15.

[0051] The left rotating shaft 11 is rotatably mounted on the support platform 1. The left rotating shaft 11 extends vertically, and the left small bevel gear 7 is fixed on the upper part of the left rotating shaft 11. The left large bevel gear 5 is engaged with the left small bevel gear 7 on the left side.

[0052] The right rotating shaft 15 is rotatably mounted on the support platform 1. The right rotating shaft 15 extends vertically, and the right small bevel gear 9 is fixed on the upper part of the right rotating shaft 15. The right large bevel gear 6 is engaged with the right small bevel gear 9 on the right side.

[0053] In one embodiment of this application, the left small bevel gear 7 is located below the left rotating cylinder 2, and drives the left large bevel gear 5 to rotate, thereby realizing the rotation of the left rotating cylinder 2; the right small bevel gear 9 is located below the right rotating cylinder 3, and drives the right large bevel gear 6 to rotate, thereby realizing the rotation of the right rotating cylinder 3.

[0054] In this configuration, the left small bevel gear 7 and the right small bevel gear 9 rotate in the same direction. Since the left large bevel gear 5 meshes on the left side of the left small bevel gear 7 and the right large bevel gear 6 meshes on the right side of the right small bevel gear 9, the rotation direction of the left large bevel gear 5 is opposite to that of the right large bevel gear 6.

[0055] In addition, in this embodiment, the left small bevel gear 7 and the right small bevel gear 9 have the same specifications and dimensions, and the left large bevel gear 5 and the right large bevel gear 6 have the same specifications and dimensions.

[0056] The transmission mechanism also includes a drive motor 8, which is located between the left rotating shaft 11 and the right rotating shaft 15.

[0057] The drive shaft 13 of the drive motor 8 extends downward through the support platform 1, and a drive gear 12 is connected to the drive shaft 13 of the drive motor 8. The drive gear 12 is located below the support platform 1.

[0058] In one embodiment of this application, the drive motor 8 is disposed above the support platform 1, and the drive shaft 13 of the drive motor 8 extends downward and passes through the support platform 1, so that the drive gear 12 is disposed below the support platform 1. This reduces the portion of the transmission mechanism located above the support platform 1 and reduces the probability of interference between the transmission mechanism and components such as the rotating cylinder above the support platform 1.

[0059] The left rotating shaft 11 passes through the support platform 1 and extends downward, and the left small bevel gear 7 is located above the support platform 1.

[0060] The right rotating shaft 15 passes through the support platform 1 and extends downward, and the right small bevel gear 9 is located above the support platform 1.

[0061] In one embodiment of this application, both the left rotating shaft 11 and the right rotating shaft 15 extend downward and through the support platform 1, which can further reduce the portion of the transmission mechanism located above the support platform 1 and reduce the probability of interference between the transmission mechanism and components such as the rotating cylinder above the support platform 1.

[0062] A left driven gear 10 is fixed to the lower part of the left rotating shaft 11. The left driven gear 10 is located below the support platform 1, and the left driven gear 10 meshes with the left side of the driving gear 12.

[0063] A right driven gear 14 is fixed to the lower part of the right rotating shaft 15. The right driven gear 14 is located below the support platform 1, and the right driven gear 14 meshes with the right side of the driving gear 12.

[0064] In one embodiment of this application, the left driven gear 10, the right driven gear 14 and the driving gear 12 are all located below the support platform 1, so that the transmission meshing between the three is not affected by interference from other components, ensuring that the left driven gear 10, the right driven gear 14 and the driving gear 12 can effectively mesh and transmit.

[0065] The left driven gear 10 and the right driven gear 14 have the same dimensions and mesh with each other on the left and right sides of the driving gear 12, respectively, so that the rotation direction and rotation speed of the left driven gear 10 and the right driven gear 14 are the same. Since the left driven gear 10 and the left small bevel gear 7 are coaxially arranged along the left rotating shaft 11, and the right driven gear 14 and the right small bevel gear 9 are coaxially arranged along the right rotating shaft 15, the rotation direction and rotation speed of the left small bevel gear 7 and the right small bevel gear 9 are the same. Since the left large bevel gear 5 meshes on the left side of the left small bevel gear 7 and the right large bevel gear 6 meshes on the right side of the right small bevel gear 9, the rotation direction of the left large bevel gear 5 is opposite to the rotation direction of the right large bevel gear 6. This makes the left rotating cylinder 2 and the right rotating cylinder 3 rotate in opposite directions, realizing the torsional motion of the multiple cable bodies 18.

[0066] The left large bevel gear 5 is connected to the left rotating cylinder 2 via a spline connection, and the right large bevel gear 6 is connected to the right rotating cylinder 3 via a spline connection.

[0067] In one embodiment of this application, the bevel gear and the rotating cylinder are connected by a spline, which not only improves the transmission efficiency but also makes it easier to disassemble the bevel gear and the rotating cylinder, thereby facilitating the replacement of rotating cylinders of different models.

[0068] In other embodiments, when it is necessary to manufacture anchor cables of different lengths, left rotating cylinder 2 and right rotating cylinder 3 of different lengths can be selected and rotated and installed on support base 4, so that the manufacturing device can adapt to the manufacture of anchor cables of different lengths.

[0069] The support base 4 is provided with an upper clamp 17 and a lower clamp 16. The upper clamp 17 and the lower clamp 16 are detachably connected. After the upper clamp 17 and the lower clamp 16 are closed, they are fitted around the outside of the left rotating cylinder 2 or the right rotating cylinder 3.

[0070] In one embodiment of this application, the upper clamp 17 and the lower clamp 16 can be connected by pins or bolts, and the specific connection method is not limited here; in addition, bearing bushes can be provided on the inner side of the upper clamp 17 and the inner side of the lower clamp 16 to reduce the friction when the rotating cylinder rotates, making it easier for the rotating cylinder to rotate.

[0071] It is understood that the above description is merely exemplary and the embodiments of this application do not limit the scope of the application.

[0072] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be within the scope of protection of the pending claims of the present utility model.

Claims

1. A device for manufacturing anchor cables with different strand numbers, characterized in that, The manufacturing apparatus includes: A support platform, wherein multiple support bases are provided on the support platform; A left rotating cylinder and a right rotating cylinder, wherein the left rotating cylinder is rotatably mounted in multiple support seats, and the right rotating cylinder is rotatably mounted in multiple support seats; The central axis of the left rotating cylinder coincides with the central axis of the right rotating cylinder, and the left rotating cylinder and the right rotating cylinder are set opposite to each other. The rotation direction of the left rotating cylinder is opposite to the rotation direction of the right rotating cylinder. Multiple perforations are provided on the left end face of the left rotating cylinder and multiple perforations are provided on the right end face of the right rotating cylinder. A cable is inserted through the drill holes opposite to the left and right rotating cylinders.

2. The fabrication apparatus for anchor cables with different strand numbers according to claim 1, characterized in that, The manufacturing apparatus also includes a transmission mechanism, which is used to simultaneously drive the left rotating cylinder and the right rotating cylinder to rotate in opposite directions.

3. The fabrication apparatus for anchor cables with different strand numbers according to claim 2, characterized in that, The transmission mechanism includes a left large bevel gear and a right large bevel gear; The left large bevel gear is sleeved around the left rotating cylinder and is used to drive the left rotating cylinder to rotate. The right large bevel gear is sleeved around the left rotating cylinder and is used to drive the right rotating cylinder to rotate.

4. The fabrication apparatus for anchor cables with different strand numbers according to claim 3, characterized in that, The transmission mechanism also includes a left small bevel gear, a left rotating shaft, a right small bevel gear, and a right rotating shaft; The left rotating shaft is rotatably mounted on the support platform. The left rotating shaft extends vertically, and the left small bevel gear is fixed on the upper part of the left rotating shaft. The left large bevel gear meshes and drives on the left side of the left small bevel gear. The right rotating shaft is rotatably mounted on the support platform. The right rotating shaft extends vertically, and the right small bevel gear is fixed on the upper part of the right rotating shaft. The right large bevel gear meshes and drives on the right side of the right small bevel gear.

5. The fabrication apparatus for anchor cables with different strand numbers according to claim 4, characterized in that, The transmission mechanism also includes a drive motor, which is located between the left and right rotating shafts.

6. The fabrication apparatus for anchor cables with different strand numbers according to claim 5, characterized in that, The drive shaft of the drive motor extends downward through the support platform, and a drive gear is connected to the drive shaft of the drive motor. The drive gear is located below the support platform.

7. The fabrication apparatus for anchor cables with different strand numbers according to claim 6, characterized in that, The left rotating shaft passes through the support platform and extends downwards, with the left small bevel gear located above the support platform; The right-hand rotating shaft passes through the support platform and extends downwards, with the right small bevel gear located above the support platform.

8. The fabrication apparatus for anchor cables with different strand numbers according to claim 7, characterized in that, A left driven gear is fixed to the lower part of the left rotating shaft. The left driven gear is located below the support platform, and the left driven gear meshes with the left side of the driving gear. A right driven gear is fixed at the lower part of the right rotating shaft. The right driven gear is located below the support platform, and the right driven gear meshes with the right side of the driving gear.

9. The fabrication apparatus for anchor cables with different strand numbers according to claim 3, characterized in that, The left large bevel gear is connected to the left rotating cylinder via a spline connection, and the right large bevel gear is connected to the right rotating cylinder via a spline connection.

10. The apparatus for manufacturing anchor cables with different strand numbers according to any one of claims 1-9, characterized in that, The support base is provided with an upper clamp and a lower clamp, which are detachably connected. When the upper clamp and the lower clamp are closed, they are fitted around the outside of the left or right rotating cylinder.

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