Welding rod distribution anti-scald counter
By designing an anti-scalding counter for welding rod dispensing, and utilizing a tray and handle structure to achieve contactless separation and counting of welding rods, the safety hazards of burns and low efficiency in welding rod dispensing are solved, thus achieving safe and efficient welding rod management.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG QILU PETROCHEM CONSTR
- Filing Date
- 2025-04-30
- Publication Date
- 2026-04-28
AI Technical Summary
The existing welding rod dispensing device poses a risk of burns and has low work efficiency.
A welding electrode dispensing anti-scalding counter was designed, including a tray, a left side plate, a right side plate, a positioning plate, and a handle. The welding electrode is separated from the welding electrode pile and counted by operating the handle, avoiding direct contact with the high-temperature welding electrode and eliminating the need to transfer the welding electrode to a special counting device.
This effectively isolates administrators from contact with high-temperature welding rods, eliminating the risk of burns and improving the efficiency of welding rod distribution.
Smart Images

Figure CN224168958U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a welding electrode dispensing anti-scalding counter, belonging to the field of welding electrode dispensing tools. Background Technology
[0002] Manual arc welding is one of the most common welding methods. It uses a manually operated welding rod and the workpiece as two electrodes, utilizing the heat of an electric arc between the rod and the workpiece to melt the metal. Due to its simple equipment, flexible operation, and strong adaptability, manual arc welding is widely used in construction, petrochemicals, shipbuilding, marine engineering, power energy, machinery manufacturing, pressure vessels, rail transportation, aerospace, and maintenance. The orderly progress of manual arc welding construction depends on a stable supply of welding materials. Therefore, the management of welding materials for manual arc welding is a key aspect of enterprise quality control. In actual management, welding rods must be dried before use to remove moisture from the coating and ensure welding quality. After drying, the welding rods should be stored in an insulated box at 100℃~150℃ for later use. Welders need to go to the welding material warehouse with a "Welding Material Requisition Form" to complete the requisition procedures. Traditionally, welding material managers usually wear heat-resistant gloves to handle the welding rods and then count them one by one before issuing them. The above method has the following drawbacks: First, the welding material manager needs to have direct contact with the welding rods (through heat-resistant gloves), which poses a risk of burns; second, counting the number of welding rods one by one undoubtedly reduces the efficiency of welding rod distribution.
[0003] To address this, Chinese invention application CN108564161A discloses a counting device for rapidly dispensing welding electrodes. While it can quickly count the dispensed electrodes, welding material managers still need to wear heat-resistant gloves to handle them, posing a risk of burns. Furthermore, the electrodes need to be placed on the aforementioned device after handling, making the operation cumbersome and the electrode dispensing efficiency still low. Utility Model Content
[0004] Based on the shortcomings of the existing technology, the technical problem to be solved by this utility model is to provide a welding rod dispensing anti-scalding counter that can eliminate the safety hazard of burns and improve the efficiency of welding rod dispensing.
[0005] The welding rod dispensing anti-scalding counter of this utility model includes a tray, with a left side plate and a right side plate connected to the left and right sides of the tray respectively. A positioning plate is fixedly connected between the rear ends of the tray, the left side plate and the right side plate. A handle is fixedly connected to the positioning plate. A cover plate is fixedly connected between the upper ends of the left side plate and the right side plate. A scale is provided on the cover plate.
[0006] Furthermore, the tray, left side plate, and right side plate are formed by bending them together as a single piece.
[0007] Furthermore, the front side of the cover plate is provided with an upwardly bent guide portion, and the dial is disposed on the guide portion.
[0008] Furthermore, a hook is fixedly connected to the handle.
[0009] Furthermore, a rubber sleeve is attached to the outside of the handle.
[0010] Furthermore, the front end of the tray is chamfered.
[0011] Furthermore, a limiting reinforcing rod is fixedly connected between the front ends of the left side plate and the right side plate.
[0012] Furthermore, a rotating sleeve is rotatably connected to the outer side of the limiting reinforcing rod.
[0013] The advantages of this utility model compared with the prior art are:
[0014] The welding rod dispensing anti-scalding counter described in this utility model is equipped with a handle, which completely isolates the administrator's hands from the high-temperature welding rod when dispensing welding materials, avoiding direct contact between the administrator and the high-temperature welding rod, thereby effectively eliminating the risk of burns and maximizing the safety of the administrator.
[0015] The welding rod dispensing anti-scalding counter described in this utility model can quickly count welding rods while picking them up, without having to transfer the picked-up welding rods to a special counting device, thereby effectively improving the efficiency of welding rod dispensing. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 yes Figure 1 Enlarged view at point M;
[0018] Figure 3 This is the left view of this utility model.
[0019] In the diagram: 1. Support plate; 2. Left side plate; 3. Right side plate; 4. Positioning plate; 5. Handle; 6. Rubber sleeve; 7. Hanging lug; 8. Cover plate; 9. Guide section; 10. Dial; 11. Chamfer; 12. Limiting reinforcement rod; 13. Rotary sleeve. Detailed Implementation
[0020] The embodiments of this utility model will be further described below with reference to the accompanying drawings:
[0021] Example 1:
[0022] like Figures 1 to 3As shown, the welding rod dispensing anti-scalding counter of this utility model includes a tray 1, with a left side plate 2 and a right side plate 3 connected to the left and right sides of the tray 1 respectively. A positioning plate 4 is fixedly connected between the rear ends of the tray 1, the left side plate 2 and the right side plate 3. A handle 5 is fixedly connected to the positioning plate 4. A cover plate 8 is fixedly connected between the upper ends of the left side plate 2 and the right side plate 3. A scale 10 is provided on the cover plate 8.
[0023] In use, the administrator holds handle 5 with one hand and opens the oven door with the other. Then, the tray 1, left side plate 2, and right side plate 3 are aligned with the gap between the outer ends of the welding rods placed inside the oven. The tray 1, left side plate 2, and right side plate 3 are then inserted into the welding rod pile until the end of the welding rod passes through the bottom of the cover plate 8 and abuts against the positioning plate 4. The welding rod can then be separated from the welding rod pile by lifting the tray 1 with handle 5, achieving one-time pickup. When there are many welding rods in the oven, this utility model is for full-load pickup, so the capacity of this utility model is the number of welding rods picked up and distributed. When there are fewer welding rods in the oven as welding rods are distributed, the left side plate 2 can be tilted downwards after picking up the welding rods, so that the picked-up welding rods are neatly arranged against the left side plate 2. The number of welding rods can be quickly and accurately determined according to the reading on the scale 10 corresponding to the welding rod.
[0024] Example 2:
[0025] like Figures 1 to 3 As shown, based on Example 1,
[0026] Furthermore, the support plate 1, the left side plate 2, and the right side plate 3 are integrally bent, which makes the connection between the left side plate 2 and the support plate 1, as well as the connection between the right side plate 3 and the support plate 1, smooth and burr-free, thus making the insertion of the welding rod smoother.
[0027] Furthermore, the front side of the cover plate 8 is provided with an upwardly bent guide portion 9, and the dial 10 is disposed on the guide portion 9. On the one hand, this can prevent the end of the welding rod from interfering with the movement of the cover plate 8, making it easier for the welding rod to be smoothly inserted from the bottom of the cover plate 8; on the other hand, it can increase the angle between the manager's line of sight and the dial 10, improving the frontal viewing effect.
[0028] Furthermore, a hook 7 is fixedly connected to the handle 5. The present invention can be hooked onto a wall or shelf via the hook 7 for easy storage.
[0029] Furthermore, a rubber sleeve 6 is connected to the outer side of the handle 5. The rubber sleeve 6 serves two purposes: firstly, it provides anti-slip properties, increasing the grip for the administrator; secondly, it provides heat insulation, preventing the handle 5 from overheating due to heat conduction.
[0030] Furthermore, the front end of the tray 1 is provided with a chamfer 11. The chamfer 11 makes it easier to insert the tray 1 into the welding rod pile, greatly improving the convenience of welding rod picking and increasing work efficiency.
[0031] Furthermore, a limiting reinforcing rod 12 is fixedly connected between the front ends of the left side plate 2 and the right side plate 3. The limiting reinforcing rod 12 can increase the structural stability of the left side plate 2 and the right side plate 3 on the one hand; on the other hand, it can limit the insertion of the welding rod and prevent the welding rod from tilting up when picked up.
[0032] Furthermore, a rotating sleeve 13 is rotatably connected to the outer side of the limiting reinforcing rod 12. The rotating sleeve 13 can reduce the friction between the limiting reinforcing rod 12 and the welding rod, preventing the welding rod from wearing.
Claims
1. A welding electrode dispensing anti-scalding counter, characterized in that: Includes a tray (1), with a left side plate (2) and a right side plate (3) connected to the left and right sides of the tray (1) respectively. A positioning plate (4) is fixedly connected between the rear ends of the tray (1), the left side plate (2) and the right side plate (3). A handle (5) is fixedly connected to the positioning plate (4). A cover plate (8) is fixedly connected between the upper ends of the left side plate (2) and the right side plate (3). A dial (10) is provided on the cover plate (8).
2. The welding electrode dispensing anti-scalding counter according to claim 1, characterized in that: The tray (1), left side plate (2) and right side plate (3) are formed by bending them together.
3. The welding electrode dispensing anti-scalding counter according to claim 1, characterized in that: The front side of the cover plate (8) is provided with an upwardly bent guide portion (9), and the dial (10) is disposed on the guide portion (9).
4. The welding electrode dispensing anti-scalding counter according to claim 1, characterized in that: The handle (5) is fixedly connected to a hook (7).
5. The welding electrode dispensing anti-scalding counter according to claim 1, characterized in that: A rubber sleeve (6) is connected to the outside of the handle (5).
6. The welding electrode dispensing anti-scalding counter according to claim 1, characterized in that: The front end of the tray (1) is chamfered (11).
7. The electrode dispensing anti-scalding counter according to any one of claims 1 to 6, characterized in that: A limiting reinforcing rod (12) is fixedly connected between the front ends of the left side plate (2) and the right side plate (3).
8. The welding electrode dispensing anti-scalding counter according to claim 7, characterized in that: The outer side of the limiting reinforcing rod (12) is rotatably connected to a rotating sleeve (13).
Citation Information
Patent Citations
Counting device for rapidly issuing welding rods
CN108564161A