Cutting device for high-strength copper alloy preparation
By designing a cutting device for high-strength copper alloy preparation, the problem of copper alloy coil cutting length error was solved by using a pressing component to straighten the copper alloy coil and combining it with a transmission and cutting component, thus achieving precise cutting and high-quality production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU CHAOZHOU ELECTRICAL TECH CO LTD
- Filing Date
- 2025-04-11
- Publication Date
- 2026-04-28
AI Technical Summary
During the cutting process of copper alloy coils, errors in the cutting length may occur due to the coils being bent and stored, resulting in non-compliant copper alloy sheet sizes and affecting the performance.
A cutting device for preparing high-strength copper alloy was designed. The device straightens the copper alloy coil by pressing component and precisely controls the cutting length by using transmission component and cutting component. The device is combined with PLC control to achieve automated operation.
This effectively reduces cutting errors, ensures the dimensional accuracy and production quality of copper alloy sheets, and improves cutting precision and production efficiency.
Smart Images

Figure CN224169227U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of copper alloy preparation technology, and more specifically, to a cutting device for preparing high-strength copper alloys. Background Technology
[0002] Copper alloys are alloys composed of pure copper as the base material and one or more other elements added. Pure copper is purplish-red and is also known as red copper. Commonly used copper alloys are divided into three main categories: brass, bronze, and cupronickel. According to the alloy system, they can be divided into non-alloy copper and alloy copper. Non-alloy copper includes high-purity copper, tough copper, deoxidized copper, oxygen-free copper, etc. According to function, there are copper alloys for electrical and thermal conductivity, copper alloys for structural use, corrosion-resistant copper alloys, wear-resistant copper alloys, free-cutting copper alloys, elastic copper alloys, damping copper alloys, and artistic copper alloys.
[0003] When using copper alloy sheets, the copper alloy coils need to be cut to a specified length. However, because the copper alloy coils are stored in a bent state, they are not fully formed before cutting. This can cause errors in the cutting length, resulting in non-compliant copper alloy sheet dimensions, which may render them unusable. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art, this utility model provides a cutting device for preparing high-strength copper alloy, which has the advantage of being able to straighten copper alloy coils and reducing the possibility of non-compliant dimensions after cutting the coils.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a cutting device for preparing high-strength copper alloy, comprising a base, a mounting plate fixedly connected to the top of the base, a pressing assembly provided on the top of the base, the pressing assembly comprising four support plates fixedly connected to the top of the base, the four support plates being divided into two groups, each group of support plates being fixedly connected to a mounting plate, and four first transmission rods being rotatably connected between the two mounting plates, one of the first transmission rods passing through the mounting plate and rotatably connected, the four first transmission rods being divided into two groups, and a pressing roller being fixedly connected to the outside of the first transmission rod, one group of the first transmission rods being fixedly connected to two parrot gears, the two parrot gears meshing with each other, and the other group of the first transmission rods being fixedly connected to two first gears, the two first gears meshing with each other.
[0006] As a preferred technical solution of this utility model, a transmission assembly is provided on the outer side of the mounting plate. The transmission assembly includes a first motor fixedly connected to the end of the first transmission rod. A mounting frame is fixedly connected to the outer side of the first motor. The outer side of the mounting frame is fixedly connected to the outer side of the mounting plate. A second gear is fixedly connected to the outer side of each of the two first transmission rods. A toothed chain meshes with the outer side of each of the two second gears.
[0007] As a preferred technical solution of this utility model, a working component is provided on the top of the base. The working component includes a placement frame fixedly connected to the top of the base. A PLC control device is fixedly connected to the outside of the placement frame. A push plate is fixedly connected to the outside of the placement frame. The outside of the push plate is slidably connected to the outside of one of the pressing rollers. A laser displacement sensor is fixedly connected inside the placement frame. The laser displacement sensor is electrically connected to the PLC control device.
[0008] As a preferred embodiment of the present invention, the working component further includes a cutting groove formed inside the placement frame, an outlet is formed inside the placement frame, the cutting groove is connected to the outlet, and a ramp is fixedly connected inside the placement frame.
[0009] As a preferred technical solution of this utility model, a cutting component is provided inside the placement frame. The cutting component includes a second motor fixedly connected inside the placement frame. A screw is fixedly connected to the transmission end of the second motor. The end of the screw is rotatably connected to the inside of the placement frame. A transmission frame is threadedly connected to the outside of the screw. A support frame is fixedly connected to the top of the transmission frame. The support frame passes through the placement frame and is slidably connected.
[0010] As a preferred embodiment of this utility model, the cutting assembly further includes a third motor fixedly connected inside the transmission frame. The transmission end of the third motor is fixedly connected to a second transmission rod, the end of the second transmission rod is rotatably connected to the inside of the transmission frame, and a cutting blade is fixedly connected to the outside of the second transmission rod.
[0011] In a preferred embodiment of this utility model, the PLC control device is electrically connected to the first motor, the PLC control device is electrically connected to the second motor, and the PLC control device is electrically connected to the third motor.
[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0013] 1. This utility model utilizes the rotation of two first transmission rods to drive the rotation of a first gear and a parrot gear, which in turn drive the rotation of four pressing rollers. This allows the coil material to move. The rotation of the parrot gears causes a slight pause in the rotation of two pressing rollers, thus halting the transmission of the copper alloy coil. This, combined with the other two pressing rollers, pulls the copper alloy coil, restoring its straightness and reducing the possibility of errors during cutting. This ensures cutting accuracy and allows the cut coil to be used directly, thereby guaranteeing production quality.
[0014] 2. This utility model uses a second motor to drive a screw to rotate, which in turn drives a transmission frame to move. At the same time, a third motor is started, which drives a second transmission rod to rotate, which in turn drives a cutting blade to rotate. This allows the roll material to be cut, and the movement of the transmission frame enables the roll material to be cut. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall side view structure of this utility model;
[0016] Figure 2 This is a top view of some components of the present invention;
[0017] Figure 3 This utility model Figure 2 Enlarged structural diagram of area A in the middle;
[0018] Figure 4 This is a bottom view of some components of the present invention;
[0019] Figure 5 This is a side view of some components of the present invention.
[0020] Figure 6 This is a front view structural diagram of the internal components of this utility model.
[0021] In the diagram: 1. Base; 2. Mounting plate; 3. Support plate; 4. Mounting plate; 5. First transmission rod; 6. Pressing roller; 7. Parrot gear; 8. First gear; 9. First motor; 10. Mounting frame; 11. Second gear; 12. Gear chain; 13. Placement frame; 14. PLC control device; 15. Push plate; 16. Laser displacement sensor; 17. Cutting groove; 18. Discharge port; 19. Ramp; 20. Second motor; 21. Screw; 22. Transmission frame; 23. Support frame; 24. Third motor; 25. Second transmission rod; 26. Cutting blade. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] like Figures 1 to 6 As shown, this utility model provides a cutting device for preparing high-strength copper alloy, including a base 1, a mounting plate 2 fixedly connected to the top of the base 1, and a pressing assembly on the top of the base 1. The pressing assembly includes four support plates 3 fixedly connected to the top of the base 1, the four support plates 3 are divided into two groups, and mounting plates 4 are fixedly connected to the top of each group of support plates 3. Four first transmission rods 5 are rotatably connected between the two mounting plates 4. One of the first transmission rods 5 passes through the mounting plate 4 and is rotatably connected. The four first transmission rods 5 are divided into two groups, and pressing rollers 6 are fixedly connected to the outside of the first transmission rods 5. Two parrot gears 7 are fixedly connected to the outside of one group of first transmission rods 5, and the two parrot gears 7 mesh with each other. Two first gears 8 are fixedly connected to the outside of the other group of first transmission rods 5, and the two first gears 8 mesh with each other.
[0024] The rotation of one of the first transmission rods 5 drives the parrot gear 7 to rotate, which in turn drives the second parrot gear 7 to rotate, which in turn drives two of the first transmission rods 5 to rotate, thereby driving the pressing rollers 6 to rotate. Simultaneously, the rotation of the two first gears 8 drives the other two pressing rollers 6 to rotate, thus moving the copper alloy coil. The transmission of the parrot gear 7 can cause a certain pause in the rotation of the two pressing rollers 6, thereby causing a certain pause in the transmission of the copper alloy coil. This, combined with the other two pressing rollers 6, pulls the copper alloy coil, allowing it to return to straightness. This reduces the possibility of errors when the coil is cut, ensuring cutting accuracy and allowing the coil to be used directly after cutting, thus guaranteeing production quality.
[0025] The mounting plate 4 has a transmission assembly on its outer side. The transmission assembly includes a first motor 9 fixedly connected to the end of the first transmission rod 5. A mounting bracket 10 is fixedly connected to the outer side of the first motor 9. The outer side of the mounting bracket 10 is fixedly connected to the outer side of the mounting plate 4. A second gear 11 is fixedly connected to the outer side of each of the two first transmission rods 5. A toothed chain 12 meshes with the outer side of each of the two second gears 11.
[0026] The first motor 9 drives the first transmission rod 5 to rotate, which in turn drives the second gear 11 to rotate, which in turn drives the gear chain 12 to rotate, which in turn drives the two second gears 11 to rotate synchronously.
[0027] The base 1 has a working component on its top, which includes a placement frame 13 fixedly connected to the top of the base 1. A PLC control device 14 is fixedly connected to the outside of the placement frame 13. A push plate 15 is fixedly connected to the outside of the placement frame 13. The outside of the push plate 15 is slidably connected to the outside of one of the pressing rollers 6. A laser displacement sensor 16 is fixedly connected inside the placement frame 13. The laser displacement sensor 16 is electrically connected to the PLC control device 14.
[0028] The working components also include a cutting groove 17 opened inside the placement frame 13, an outlet 18 opened inside the placement frame 13, the cutting groove 17 and the outlet 18 are connected, and a ramp 19 is fixedly connected inside the placement frame 13.
[0029] The length of the rolled material can be measured using the laser displacement sensor 16;
[0030] The roll material can be conveyed into the placement frame 13 by the push plate 15;
[0031] The cutting groove 17 can assist in the cutting of the roll material, and the cutting groove 17 is connected to the discharge port 18, so that the impurities generated during cutting can be discharged through the discharge port 18.
[0032] The placement frame 13 is equipped with a cutting assembly, which includes a second motor 20 fixedly connected inside the placement frame 13. The transmission end of the second motor 20 is fixedly connected to a screw 21. The end of the screw 21 is rotatably connected to the inside of the placement frame 13. A transmission frame 22 is threadedly connected to the outside of the screw 21. A support frame 23 is fixedly connected to the top of the transmission frame 22. The support frame 23 passes through the placement frame 13 and is slidably connected.
[0033] The cutting assembly also includes a third motor 24 fixedly connected inside the transmission frame 22. The transmission end of the third motor 24 is fixedly connected to a second transmission rod 25. The end of the second transmission rod 25 is rotatably connected to the inside of the transmission frame 22. A cutting blade 26 is fixedly connected to the outside of the second transmission rod 25.
[0034] The second motor 20 drives the screw 21 to rotate, which in turn drives the transmission frame 22 to move. At the same time, the third motor 24 is started, which drives the second transmission rod 25 to rotate, which in turn drives the cutting blade 26 to rotate. This allows the roll material to be cut. The movement of the transmission frame 22 also allows the roll material to be cut.
[0035] The PLC control device 14 is electrically connected to the first motor 9, the second motor 20, and the third motor 24.
[0036] The PLC control device 14 controls the first motor 9, the second motor 20, and the third motor 24 to ensure the normal operation of the device.
[0037] The working principle and usage process of this utility model are as follows: The first motor 9 drives the first transmission rod 5 to rotate, which in turn drives the second gear 11 to rotate, which in turn drives the gear chain 12 to rotate, which in turn drives the two second gears 11 to rotate synchronously, which in turn drives the first transmission rod 5 to rotate. The rotation of one of the first transmission rods 5 drives the parrot gear 7 to rotate, which in turn drives the second parrot gear 7 to rotate, which in turn drives the two first transmission rods 5 to rotate, which in turn drives the pressing roller 6 to rotate. At the same time, the rotation of the two first gears 8 drives the other two pressing rollers 6 to rotate. The rotation of the two pressing rollers 6 drives the copper alloy coil to move. The transmission of the parrot gear 7 can cause the rotation of the two pressing rollers 6 to pause to a certain extent, which causes the transmission of the copper alloy coil to pause to a certain extent. This, together with the other two pressing rollers 6, pulls the copper alloy coil to restore the copper alloy coil to straightness, thereby reducing the possibility of errors when the coil is cut, ensuring the accuracy of cutting, ensuring that the coil can be used directly after cutting, and ensuring production quality.
[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cutting device for preparing high-strength copper alloys, comprising a base (1), characterized in that: The base (1) is fixedly connected to the top of the mounting plate (2), and the base (1) is provided with a pressing component. The pressing component includes four support plates (3) fixedly connected to the top of the base (1). The four support plates (3) are divided into two groups. The top of each of the two groups of support plates (3) is fixedly connected to an mounting plate (4). Four first transmission rods (5) are rotatably connected between the two mounting plates (4). One of the first transmission rods (5) passes through the mounting plate (4) and is rotatably connected. The four first transmission rods (5) are divided into two groups. A pressing rod (6) is fixedly connected to the outside of the first transmission rod (5). Two parrot gears (7) are fixedly connected to the outside of one group of first transmission rods (5). The two parrot gears (7) mesh with each other. Two first gears (8) are fixedly connected to the outside of the other group of first transmission rods (5). The two first gears (8) mesh with each other.
2. The cutting device for preparing high-strength copper alloy according to claim 1, characterized in that: A transmission assembly is provided on the outside of the mounting plate (4). The transmission assembly includes a first motor (9) fixedly connected to the end of the first transmission rod (5). A mounting bracket (10) is fixedly connected to the outside of the first motor (9). The outside of the mounting bracket (10) is fixedly connected to the outside of the mounting plate (4). A second gear (11) is fixedly connected to the outside of each of the two first transmission rods (5). A toothed chain (12) meshes with the outside of each of the two second gears (11).
3. The cutting device for preparing high-strength copper alloy according to claim 1, characterized in that: The base (1) is provided with a working component on its top. The working component includes a placement frame (13) fixedly connected to the top of the base (1). A PLC control device (14) is fixedly connected to the outside of the placement frame (13). A push plate (15) is fixedly connected to the outside of the placement frame (13). The outside of the push plate (15) is slidably connected to the outside of one of the pressing rollers (6). A laser displacement sensor (16) is fixedly connected inside the placement frame (13). The laser displacement sensor (16) is electrically connected to the PLC control device (14).
4. The cutting device for preparing high-strength copper alloy according to claim 3, characterized in that: The working component also includes a cutting groove (17) opened inside the placement frame (13), an outlet (18) is opened inside the placement frame (13), the cutting groove (17) is connected to the outlet (18), and a ramp (19) is fixedly connected inside the placement frame (13).
5. The cutting device for preparing high-strength copper alloy according to claim 3, characterized in that: The placement frame (13) is equipped with a cutting assembly. The cutting assembly includes a second motor (20) fixedly connected inside the placement frame (13). The transmission end of the second motor (20) is fixedly connected to a screw (21). The end of the screw (21) is rotatably connected to the inside of the placement frame (13). The outer side of the screw (21) is threadedly connected to a transmission frame (22). The top of the transmission frame (22) is fixedly connected to a support frame (23). The support frame (23) passes through the placement frame (13) and is slidably connected.
6. The cutting device for preparing high-strength copper alloy according to claim 5, characterized in that: The cutting assembly also includes a third motor (24) fixedly connected inside the transmission frame (22). The transmission end of the third motor (24) is fixedly connected to a second transmission rod (25). The end of the second transmission rod (25) is rotatably connected to the inside of the transmission frame (22). A cutting blade (26) is fixedly connected to the outside of the second transmission rod (25).
7. The cutting device for preparing high-strength copper alloy according to claim 3, characterized in that: The PLC control device (14) is electrically connected to the first motor (9), the PLC control device (14) is electrically connected to the second motor (20), and the PLC control device (14) is electrically connected to the third motor (24).