Scrap cleaning and recycling device for gear machining

By introducing a rotating wheel and an arc-shaped shovel structure into the chip cleaning and recycling device for gear processing, the problem of large chips being difficult to suck up in the existing technology has been solved, achieving efficient cleaning of chips of different sizes and ensuring the cleanliness of the workbench.

CN224169357UActive Publication Date: 2026-04-28JIANHU HUAYUE MASCH MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANHU HUAYUE MASCH MFG CO LTD
Filing Date
2025-04-23
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

In the current gear processing, larger debris is difficult to be sucked in by the adsorption and recovery device, resulting in incomplete cleaning.

Method used

A chip cleaning and recycling device for gear processing was designed. It adopts a combination of a rotating wheel and an arc-shaped shovel with a suction fan. The rotating wheel is equipped with an arc-shaped shovel and bristles to shovel in larger chips, and the suction fan sucks in smaller chips and guides them into a storage device through an inclined plane.

Benefits of technology

It achieves efficient cleaning of debris of varying sizes, ensuring the cleanliness of the work surface and preventing debris residue.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gear scrap recycling devices, and particularly discloses a scrap cleaning and recycling device for gear machining, which comprises a cleaning device, a handle component is arranged on the upper surface of the cleaning device, a first connecting pipe is connected to one side of the cleaning device, and a second connecting pipe is connected to the other side of the cleaning device. The cleaning device comprises a first connecting pipe, a second connecting pipe is fixedly communicated with one end of the first connecting pipe, a suction fan is arranged at one end of the second connecting pipe, a storage device is arranged below the suction fan, and the cleaning device comprises a connecting shell, a cleaning shell and a rotating wheel. And the rotating wheel is additionally arranged at the air opening, and the arc-shaped shovel opening is formed in the rotating wheel, so that even if large chips cannot be adsorbed, the large chips can be effectively shoveled into the cleaning shell by the rotating wheel to be cleaned.
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Description

Technical Field

[0001] This utility model relates to the technical field of gear chip recycling and processing devices, specifically a chip cleaning and recycling device for gear processing. Background Technology

[0002] During gear machining, steps such as cutting and grinding are required, which generate some debris. These debris of varying sizes are scattered on the worktable or cutting table and are not easy to clean. Therefore, a debris collection device is needed to clean the worktable or cutting table.

[0003] In existing technologies, common recycling devices use adsorption to adsorb debris, then transport the adsorbed debris through pipes to a storage chamber for storage, and finally dispose of it all at once.

[0004] However, this recycling device can only suck up small debris; it cannot suck up slightly larger debris. Utility Model Content

[0005] The purpose of this invention is to provide a chip cleaning and recycling device for gear processing, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a gear processing debris cleaning and recycling device, comprising: a cleaning device, a handle assembly provided on the upper surface of the cleaning device, a first connecting pipe connected to one side of the cleaning device, a second connecting pipe fixedly connected to one end of the first connecting pipe, a suction fan provided at one end of the second connecting pipe, a storage device provided below the suction fan, the cleaning device comprising a connecting shell, a cleaning shell, and a rotating wheel, the cleaning shell being disposed in the middle of the cleaning device, the connecting shell being disposed at one end of the cleaning shell, and the rotating wheel being disposed at the other end of the cleaning shell.

[0007] Preferably, the rotating wheel has a plurality of arc-shaped shovels evenly spaced, and a plurality of bristles are provided between each pair of arc-shaped shovels.

[0008] Preferably, mounting plates are installed at both ends of the rotating wheel, and a motor is installed on one side of one of the mounting plates, and an arc-shaped surface is provided at one end of the cleaning shell.

[0009] Preferably, the bottom of the cleaning shell is provided with a first inclined surface, the bottom of the connecting shell is provided with a second inclined surface, the first inclined surface and the second inclined surface are connected, and a connection port is opened at the end of the second inclined surface.

[0010] Preferably, the handle assembly includes a telescopic rod, a rotating ring, a main rod, and a handle. The telescopic rod is fixedly connected to the upper surface of the cleaning housing. The main rod is sleeved on the telescopic rod and slidably connected to it. The rotating ring is disposed at the bottom of the main rod and rotatably connected to it. The rotating ring is sleeved on the telescopic rod and threadedly connected to it. The handle passes through one end of the main rod and is fixedly connected to it.

[0011] Preferably, the storage device includes a storage outer shell and a storage inner cylinder, the storage outer shell being fitted onto the storage inner cylinder and threadedly connected thereto, and the bottom of the storage inner cylinder having a pair of grooves.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention proposes adding a rotating wheel at the air vent while sucking in debris, and opening an arc-shaped shovel on the rotating wheel, so that even if larger debris cannot be sucked in, it can be shoveled into the cleaning shell by the rotating wheel for removal. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a cross-sectional structural diagram of the cleaning device of this utility model;

[0016] Figure 3 This is a three-dimensional structural diagram of the handle assembly of this utility model;

[0017] Figure 4 This is a schematic diagram of the storage device of this utility model.

[0018] In the diagram: 1. Cleaning device; 2. Handle assembly; 3. First connecting pipe; 4. Storage device; 5. Suction fan; 6. Second connecting pipe; 7. Telescopic rod; 8. Rotating ring; 9. Main rod; 10. Handle; 11. Storage outer shell; 12. Storage inner cylinder; 13. Groove; 14. Cleaning outer shell; 15. Connecting outer shell; 16. First inclined surface; 17. Second inclined surface; 18. Connection port; 19. Rotating wheel; 20. Arc-shaped shovel; 21. Brush bristles; 22. Arc-shaped surface; 23. Mounting plate; 24. Motor. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of this utility model clear and complete, the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only some, not all, embodiments of this utility model, and are merely used to explain the embodiments of this utility model. They are not intended to limit the embodiments of this utility model. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0020] Example 1

[0021] Please see Figures 1-3 This utility model provides a technical solution: a gear processing debris cleaning and recycling device, comprising: a cleaning device 1, a handle assembly 2 on the upper surface of the cleaning device 1, the handle assembly 2 being mainly used to move the cleaning device 1, a first connecting pipe 3 connected to one side of the cleaning device 1, a second connecting pipe 6 fixedly connected to one end of the first connecting pipe 3, both the first connecting pipe 3 and the second connecting pipe 6 being flexible hoses that can be bent as needed, a suction fan 5 being provided at one end of the second connecting pipe 6, the suction fan 5 having an adsorption effect on particulate matter, a storage device 4 being provided below the suction fan 5, the storage device 4 storing the sucked-in particulate matter, the cleaning device 1 including a connecting shell 15, a cleaning shell 14 and a rotating wheel 19, the cleaning shell 14 having a structure for easy cleaning, the cleaning shell 14 being located in the middle of the cleaning device 1, the cleaning shell 14 being able to be placed on the platform to be cleaned, the connecting shell 15 being located at one end of the cleaning shell 14, the connecting shell 15 being used to connect the cleaning device 1 and the first connecting pipe 3, and the rotating wheel 19 being located at the other end of the cleaning shell 14, this end being the adsorption end, i.e., the part where the debris to be cleaned enters.

[0022] Metal debris can be swept into the cleaning device 1 by the rotating wheel 19. The rotating wheel 19 has several evenly spaced arc-shaped shovels 20, which can clean objects on the workbench. Multiple bristles 21 are provided between every two arc-shaped shovels 20 to prevent some finer particles from being scraped off. Mounting plates 23 are installed at both ends of the rotating wheel 19 and are mounted on arc-shaped surfaces 22. A motor is installed on one side of one of the mounting plates 23, and the output end of the motor passes through one of the mounting plates 23 and extends into the rotating wheel. Inside the cleaning shell 14, one end of the cleaning shell 14 is provided with an arc-shaped surface 22. The arc-shaped surface 22 is used to ensure that the object scooped by the rotating wheel 19 can enter the interior of the cleaning shell 14. The bottom of the cleaning shell 14 is provided with a first inclined surface 16. When the object enters, it will enter the second inclined surface 17 along the first inclined surface 16, and then enter the storage compartment through the pipe along the second inclined surface 17. The bottom of the connecting shell 15 is provided with a second inclined surface 17. The first inclined surface 16 and the second inclined surface 17 are connected. The end of the second inclined surface 17 is provided with a connection port 18. The debris passing through the second inclined surface 17 will enter the first connecting pipe 5 through the connection port 18.

[0023] In actual use, larger debris will be scooped up by the rotating wheel 19 and then enter the first inclined surface 16 along the arc surface 22. It will then enter the second inclined surface 17 along the first inclined surface 16 and enter the storage inner cylinder 12 through the connection port 18 after the second inclined surface 17. If some debris is not sucked into the storage device during use and can only linger in the pipe or the cleaning outer shell 14, the cleaning device 1 can be lifted and allowed to fall naturally into the storage device 4.

[0024] Example 2

[0025] Please see Figure 4Based on Embodiment 1, the handle assembly 2 includes a telescopic rod 7, a rotating ring 8, a main rod 9, and a handle 10. The telescopic rod 7 is fixedly connected to the upper surface of the cleaning housing 14, and the telescopic rod 7 is obliquely connected to the upper surface of the cleaning housing 14. The main rod 9 is sleeved on the telescopic rod 7 and slidably connected to it, allowing the telescopic rod 7 to extend and retract within the main rod 9. The rotating ring 8 is located at the bottom of the main rod 9 and rotatably connected to it, allowing the rotating ring 8 to rotate. The rotating ring 8 is sleeved on the telescopic rod 7 and threadedly connected to it, and when the rotating ring 8 rotates, it can drive the telescopic rod 7 to extend and retract. The telescopic rod 7 extends and retracts. The handle 10 passes through one end of the main rod 9 and is fixedly connected to it. The handle 10 is used for hand gripping to facilitate the use of the equipment. The storage device 4 includes a storage outer shell 11 and a storage inner cylinder 12. The top of the storage outer shell 11 is sealed and the bottom is open, so the storage inner cylinder 12 enters from the bottom of the storage outer shell 11. The storage outer shell 11 is sleeved on the storage inner cylinder 12 and is threadedly connected to it. A pair of grooves 13 are provided at the bottom of the storage inner cylinder 12. The grooves 13 facilitate the rotation of the storage inner cylinder 12 so that it can be detached from the storage outer shell at any time.

[0026] In actual use, larger debris will be scooped up by the rotating wheel 19 and then enter the first inclined surface 16 along the arc surface 22. It will then enter the second inclined surface 17 along the first inclined surface 16 and enter the storage inner cylinder 12 through the connection port 18 after the second inclined surface 17. If some debris is not sucked into the storage device 4 during use and only lingers in the pipe or the cleaning shell 14, the cleaning device 1 can be lifted and allowed to fall naturally into the storage device 4. The top of the storage shell 11 is sealed and the bottom is open, so the storage inner cylinder 12 enters from the bottom of the storage shell 11. The storage shell 11 is fitted onto the storage inner cylinder 12 and is threadedly connected to it. A pair of grooves 13 are provided at the bottom of the storage inner cylinder 12. The grooves 13 facilitate the rotation of the storage inner cylinder 12 so that it can be separated from the storage outer shell at any time.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for cleaning and recycling debris from gear machining, comprising: A cleaning device (1) is characterized in that: a handle assembly (2) is provided on the upper surface of the cleaning device (1), a first connecting pipe (3) is connected to one side of the cleaning device (1), a second connecting pipe (6) is fixedly connected to one end of the first connecting pipe (3), a suction fan (5) is provided at one end of the second connecting pipe (6), a storage device (4) is provided below the suction fan (5), the cleaning device (1) includes a connecting shell (15), a cleaning shell (14) and a rotating wheel (19), the cleaning shell (14) is provided in the middle part of the cleaning device (1), the connecting shell (15) is provided at one end of the cleaning shell (14), and the rotating wheel (19) is provided at the other end of the cleaning shell (14).

2. The gear machining debris cleaning and recycling device according to claim 1, characterized in that: The rotating wheel (19) is evenly provided with a number of arc-shaped shovels (20), and a number of bristles (21) are provided between each two arc-shaped shovels (20).

3. The gear machining chip cleaning and recycling device according to claim 2, characterized in that: Both ends of the rotating wheel (19) are equipped with mounting plates (23), one of which has a motor mounted on one side, and one end of the cleaning housing (14) has an arc-shaped surface (22).

4. The gear machining chip cleaning and recycling device according to claim 3, characterized in that: The bottom of the cleaning shell (14) is provided with a first inclined surface (16), and the bottom of the connecting shell (15) is provided with a second inclined surface (17). The first inclined surface (16) and the second inclined surface (17) are connected, and a connection port (18) is opened at the end of the second inclined surface (17).

5. The gear machining chip cleaning and recycling device according to claim 4, characterized in that: The handle assembly (2) includes a telescopic rod (7), a rotating ring (8), a main rod (9), and a handle (10). The telescopic rod (7) is fixedly connected to the upper surface of the cleaning housing (14). The main rod (9) is sleeved on the telescopic rod (7) and slidably connected to it. The rotating ring (8) is located at the bottom of the main rod (9) and rotatably connected to it. The rotating ring (8) is sleeved on the telescopic rod (7) and threadedly connected to it. The handle (10) passes through one end of the main rod (9) and is fixedly connected to it.

6. The gear machining chip cleaning and recycling device according to claim 5, characterized in that: The storage device (4) includes a storage outer shell (11) and a storage inner cylinder (12). The storage outer shell (11) is fitted onto the storage inner cylinder (12) and threadedly connected thereto. A pair of grooves (13) are provided at the bottom of the storage inner cylinder (12).