Multifunctional aluminum material grinding and polishing integrated equipment

Abstract

The utility model discloses multifunctional aluminum material grinding and polishing integrated equipment, which relates to the technical field of aluminum material processing, and comprises a conveying part, a grinding part, a transmission part, a grinding bracket and a polishing part which are arranged on a main bracket, the conveying part can adjust the distance between conveying rollers to adapt to aluminum materials of different specifications, the grinding part and the polishing part can accurately adjust the contact state with the aluminum materials, various process requirements are met, and the application range and precision are improved; during grinding, the symmetrical grinding discs are combined with the aluminum material to rotate, all-directional grinding can be achieved, dead corners are eliminated, during polishing, the polishing roller is matched with the polishing mounting frame to conduct circular motion to achieve uniform polishing, and the surface treatment quality and consistency are improved; according to the integrated design, the grinding and polishing procedures are integrated, the aluminum material transferring time and manpower consumption are reduced, the production efficiency is improved, the period is shortened, and the economic benefits and market competitiveness of enterprises are comprehensively improved.

Description

Technical Field

[0001] This utility model relates to the field of aluminum processing technology, specifically to a multifunctional integrated equipment for grinding and polishing aluminum materials. Background Technology

[0002] In the field of aluminum processing, grinding and polishing are key steps to improve the surface quality and aesthetics of aluminum materials.

[0003] Utility model patent with announcement number CN222493688U discloses an aluminum grinding and polishing device. The device has a horizontal base at the bottom. Supports are symmetrically installed on the upper ends of both sides of the horizontal base. Bearings are detachably assembled inside the supports, and the model of the bearings matches the model of the aluminum tube through which they pass. A drive motor is installed at one end of the horizontal base, and its output end is connected to the aluminum tube through a rubber belt. In addition, a grinding and polishing component is also provided at the center of the upper end of the horizontal base.

[0004] However, existing technologies can only treat a single surface of the aluminum material, making it difficult to achieve comprehensive polishing. This necessitates frequent manual adjustments to the aluminum's position when polishing different areas, such as the circumference, which is inefficient and results in inconsistent polishing quality and uneven finishes. Furthermore, existing technologies have poor adaptability to different aluminum sizes, limiting their applicability due to the inability to easily adjust to different dimensions. On the other hand, in the polishing stage, common polishing equipment has limited functionality and cannot achieve comprehensive polishing of all areas along the circumference of the aluminum. Moreover, it is difficult to precisely adjust the contact force between the polishing components and the aluminum surface according to different polishing requirements, thus affecting the diversity and precision of the polishing effect.

[0005] In addition, the traditional process of separating grinding and polishing not only requires a lot of equipment space, but also increases the time and labor costs of transferring aluminum materials between different equipment, which seriously affects the efficiency and economy of the entire processing. Utility Model Content

[0006] To address the aforementioned technical problems, this utility model provides the following technical solution: A multifunctional aluminum grinding and polishing integrated device, comprising a conveying section, a grinding section, and a polishing section sequentially arranged on a main support; the conveying section includes a conveying mounting frame, which is rotatably mounted on the main support, a first conveying roller rotatably mounted on the conveying mounting frame, and an adjustable second conveying roller slidably mounted on the conveying mounting frame; the grinding section includes a grinding transmission wheel rotatably mounted on a grinding support, a grinding sliding shaft slidably mounted inside the grinding transmission wheel, a grinding disc detachably mounted at the end of the grinding sliding shaft, a grinding adjustment linkage slidably mounted on the grinding sliding shaft, and a second grinding adjustment linkage rotatably mounted on the grinding support. A grinding slider is slidably mounted on the end of the grinding unit, and the grinding slider is rotatably mounted on the grinding transmission block. The grinding transmission block is threaded onto the grinding transmission shaft, and the grinding transmission wheel is mounted on the grinding transmission shaft via a grinding transmission belt. The polishing unit includes a polishing mounting frame, which is rotatably mounted on the main support. Polishing mounting shaft one and polishing mounting shaft two are rotatably mounted on the polishing mounting frame. Polishing mounting shaft one is detachably mounted on polishing mounting shaft one, and polishing mounting shaft two is detachably mounted on polishing mounting shaft two. Polishing mounting shaft two is fixedly mounted on the output shaft of polishing motor two, and polishing mounting shaft two is rotatably mounted on the polishing adjustment housing. The polishing adjustment housing is slidably mounted on the polishing sliding block via a polishing adjustment spring.

[0007] Furthermore, the polishing mounting shaft is fixedly mounted on the output shaft of the polishing motor, and a polishing knob is rotatably mounted on the polishing sliding block. The polishing knob is threaded onto the polishing mounting bracket.

[0008] Furthermore, the second conveyor roller is rotatably mounted on the conveyor adjustment housing, which is slidably mounted on the conveyor adjustment block via a conveyor adjustment spring. A conveyor adjustment knob is rotatably mounted on the conveyor adjustment block, and the conveyor adjustment knob is threaded onto the conveyor mounting frame.

[0009] Furthermore, the conveying roller is fixedly mounted on the output shaft of the conveying motor.

[0010] Furthermore, the polishing mounting bracket and the conveying mounting bracket mesh with the transmission unit. The transmission unit includes a first transmission gear that meshes with the polishing mounting bracket. The first transmission gear is fixedly mounted on the output shaft of the first transmission motor. The conveying mounting bracket meshes with a second transmission gear, which is also fixedly mounted on the output shaft of the second transmission motor.

[0011] Furthermore, the grinding drive shaft is fixedly mounted on the output shaft of the grinding adjustment motor, and the grinding transmission shaft is fixedly mounted on the output shaft of the grinding drive motor.

[0012] Furthermore, the grinding disc, grinding adjustment linkage, grinding transmission wheel, grinding transmission belt, grinding sliding shaft, grinding slider, and grinding transmission block are all symmetrically arranged along the grinding transmission shaft, and the grinding transmission shaft is provided with two threaded sections with opposite directions of rotation.

[0013] The advantages of this utility model compared with the prior art are:

[0014] 1. It possesses strong adaptability and flexibility; the equipment can flexibly handle various aluminum processing tasks. The conveying section can adapt to different specifications of aluminum materials by adjusting the spacing of the conveying rollers, ensuring stable conveying; the grinding and polishing sections can precisely adjust the contact state between the grinding disc and polishing roller and the aluminum material according to actual needs, meeting diverse process requirements from rough processing to fine processing, greatly improving the applicability and processing accuracy of the equipment.

[0015] 2. Highly efficient all-around processing performance; During the grinding process, the symmetrically arranged grinding discs, combined with the rotation of the aluminum material, can achieve all-around grinding of the aluminum material and eliminate grinding dead corners; During polishing, the polishing roller, together with the polishing mounting frame, moves around the circumference of the aluminum material, which can uniformly polish all parts of the circumference of the aluminum material, significantly improving the quality and consistency of the aluminum material surface treatment and comprehensively enhancing the surface quality of the aluminum material.

[0016] 3. The integrated design combines the grinding and polishing processes, reducing the time and manpower required for transferring aluminum materials between different equipment, greatly improving production efficiency and shortening the production cycle. At the same time, the equipment has a small footprint, reducing site usage costs and comprehensively enhancing the company's economic benefits and market competitiveness. Attached Figure Description

[0017] Figure 1 This is a frontal view of the overall structure of this utility model.

[0018] Figure 2 This is a side view of the overall structure of this utility model.

[0019] Figure 3 This is a schematic diagram of a partial structure of the present invention. Figure 1 .

[0020] Figure 4 This is a schematic diagram of a partial structure of the present invention. Figure 2 .

[0021] Figure 5 This is a schematic diagram of a partial structure of the polishing part of this utility model. Figure 1 .

[0022] Figure 6 This is a schematic diagram of a partial structure of the polishing part of this utility model. Figure 2 .

[0023] Figure 7 This is a schematic diagram of a partial structure of the polishing part of this utility model. Figure 3 .

[0024] Figure 8 This is a schematic diagram of a partial structure of the polishing part of this utility model. Figure 4 .

[0025] Figure 9 This is a schematic diagram of a partial structure of the conveying part of this utility model. Figure 1 .

[0026] Figure 10 This is a schematic diagram of a partial structure of the conveying part of this utility model. Figure 2 .

[0027] Figure 11 This is a partial structural diagram of the grinding part of this utility model.

[0028] Figure 12 This is a partial structural diagram of the main support of this utility model.

[0029] Reference numerals: 1-Polishing section; 2-Conveying section; 3-Grinding section; 4-Transmission section; 5-Grinding bracket; 6-Main bracket; 101-Polishing mounting frame; 102-Polishing motor one; 103-Polishing motor two; 104-Polishing adjustment housing; 105-Polishing sliding block; 106-Polishing knob; 107-Polishing roller one; 108-Polishing roller two; 109-Polishing adjustment spring; 110-Polishing mounting shaft one; 111-Polishing mounting shaft two; 201-Conveying mounting frame; 202-Conveying motor; 203-Conveying roller one; 204-Conveying roller two; 205 - Conveyor adjustment housing; 206 - Conveyor adjustment block; 207 - Conveyor adjustment knob; 208 - Conveyor adjustment spring; 301 - Grinding adjustment motor; 302 - Grinding drive shaft; 303 - Grinding drive motor; 304 - Grinding transmission shaft; 305 - Grinding sliding shaft; 306 - Grinding adjustment connecting rod; 307 - Grinding disc; 308 - Grinding slider; 309 - Grinding drive block; 310 - Grinding drive wheel; 311 - Grinding drive belt; 401 - Drive motor one; 402 - Drive gear one; 403 - Drive gear two; 404 - Drive motor two. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] like Figures 1 to 4As shown, a multifunctional aluminum grinding and polishing integrated device includes a conveying section 2, a grinding section 3, a transmission section 4, a grinding bracket 5, and a polishing section 1, all mounted on a main support 6. The grinding section 3 is mounted on the main support 6 via the grinding bracket 5. The polishing section 1 is used to polish the aluminum material. The conveying section 2 is used to convey the aluminum material. The grinding section 3 is used to grind the aluminum material. The transmission section 4 is used to drive the polishing section 1 and the conveying section 2 to rotate, thereby performing all-round grinding and polishing on the aluminum material.

[0032] like Figures 1 to 10 As shown, the conveying unit 2 includes a conveying mounting frame 201, a conveying motor 202, a first conveying roller 203, a second conveying roller 204, a conveying adjustment housing 205, a conveying adjustment block 206, a conveying adjustment knob 207, and a conveying adjustment spring 208. The conveying mounting frame 201 is rotatably mounted on the main support 6. The first conveying roller 203 is rotatably mounted on the conveying mounting frame 201, and the second adjustable conveying roller 204 is slidably mounted on the conveying mounting frame 201. The second conveying roller 204 is rotatably mounted on the conveying adjustment housing 205. The conveying adjustment housing 205 is slidably mounted on the conveying adjustment block 206 via the conveying adjustment spring 208. The conveying adjustment knob 207 is rotatably mounted on the conveying adjustment block 206. The conveying adjustment knob 207 is threaded onto the conveying mounting frame 201. By turning the conveying adjustment knob 207, the position of the conveying adjustment block 206 and the conveying adjustment housing 205 can be adjusted, thereby adjusting the position of the second conveying roller 204. The first conveying roller 203 is fixedly mounted on the output shaft of the conveying motor 202.

[0033] like Figures 1 to 12As shown, the grinding unit 3 includes a grinding adjustment motor 301, a grinding drive shaft 302, a grinding drive motor 303, a grinding transmission shaft 304, a grinding sliding shaft 305, a grinding adjustment connecting rod 306, a grinding disc 307, a grinding slider 308, a grinding transmission block 309, a grinding transmission wheel 310, and a grinding transmission belt 311. The grinding transmission wheel 310 is rotatably mounted on the grinding bracket 5, and the grinding sliding shaft 305 is slidably mounted inside the grinding transmission wheel 310. The end of the grinding sliding shaft 305 passes through... A grinding disc 307 is detachably bolted. A grinding adjusting rod 306 is slidably mounted on a grinding sliding shaft 305. The grinding adjusting rod 306 is rotatably mounted on a grinding bracket 5. A grinding slider 308 is slidably mounted on the other end of the grinding adjusting rod 306. The grinding slider 308 is rotatably mounted on a grinding transmission block 309. The grinding transmission block 309 is threaded onto a grinding transmission shaft 302. A grinding transmission wheel 310 is mounted on a grinding transmission shaft 304 via a grinding transmission belt 311. The grinding transmission shaft 302 is fixedly mounted on the output shaft of a grinding adjusting motor 301, and the grinding transmission shaft 304 is fixedly mounted on the output shaft of a grinding transmission motor 303. The grinding disc 307, grinding adjusting rod 306, grinding transmission wheel 310, grinding transmission belt 311, grinding sliding shaft 305, grinding slider 308, and grinding transmission block 309 are all symmetrically arranged along the grinding transmission shaft 302. The grinding transmission shaft 302 is provided with two threaded sections with opposite directions of rotation.

[0034] like Figures 1 to 12 As shown, the polishing unit 1 includes a polishing mounting frame 101, a first polishing motor 102, a second polishing motor 103, a polishing adjustment housing 104, a polishing sliding block 105, a polishing knob 106, a first polishing roller 107, a second polishing roller 108, a polishing adjustment spring 109, a first polishing mounting shaft 110, and a second polishing mounting shaft 111. The polishing mounting frame 101 is rotatably mounted on the main support 6, and the first polishing mounting shaft 110 and the second polishing mounting shaft 111 are rotatably mounted on the polishing mounting frame 101. The first polishing roller 107 is detachably mounted on the first polishing mounting shaft 110 via a sliding groove. A polishing roller 108 is detachably mounted on a polishing mounting shaft 111 via a sliding groove. The polishing mounting shaft 111 is fixedly mounted on the output shaft of the polishing motor 103 and rotatably mounted on a polishing adjustment housing 104. The polishing adjustment housing 104 is slidably mounted on a polishing sliding block 105 via a polishing adjustment spring 109. A polishing mounting shaft 110 is fixedly mounted on the output shaft of the polishing motor 102. A polishing knob 106 is rotatably mounted on the polishing sliding block 105 and threaded onto the polishing mounting bracket 101. By turning the polishing knob 106, the position of the polishing sliding block 105 and the polishing adjustment housing 104 can be adjusted, thereby adjusting the position of the polishing roller 108.

[0035] like Figures 1 to 4 As shown, the polishing mounting bracket 101 and the conveying mounting bracket 201 mesh with the transmission unit 4. The transmission unit 4 includes a first transmission motor 401, a first transmission gear 402, a second transmission gear 403, and a second transmission motor 404. The first transmission gear 402 meshes with the polishing mounting bracket 101 and is fixedly mounted on the output shaft of the first transmission motor 401. The conveying mounting bracket 201 meshes with the second transmission gear 403 and is fixedly mounted on the output shaft of the second transmission motor 404.

[0036] like Figures 1 to 12 As shown, the present invention discloses a multifunctional aluminum grinding and polishing integrated device. Its working principle is as follows: the aluminum material to be processed is placed into the device from one end of the conveying section 2, so that the aluminum material is between the first conveying roller 203 and the second conveying roller 204. The operator turns the conveying adjustment knob 207. The rotation of the conveying adjustment knob 207 drives the conveying adjustment block 206, the conveying adjustment housing 205, and the second conveying roller 204 to move, so that the second conveying roller 204 is in close contact with the surface of the aluminum material, thereby realizing the conveying of aluminum materials of different specifications.

[0037] When the aluminum material is conveyed between the symmetrically arranged grinding discs 307, the grinding drive motor 303 is turned on. The rotation of the grinding drive motor 303 drives the grinding transmission shaft 304 to rotate. The rotation of the grinding transmission shaft 304 drives the grinding transmission wheel 310 to rotate via the grinding transmission belt 311. The rotation of the grinding transmission wheel 310 drives the grinding sliding shaft 305 to rotate, which in turn drives the grinding discs 307 to rotate. At the same time, the grinding adjustment motor 301 is turned on. The rotation of the grinding adjustment motor 301 drives the grinding drive shaft 302 to rotate. The rotation of the grinding drive shaft 302 drives the grinding transmission block 30... 9. When the grinding transmission block 309 moves, it drives the grinding adjustment link 306 to rotate through the grinding slider 308. When the grinding adjustment link 306 rotates, it drives the grinding sliding shaft 305 and the grinding disc 307 to slide along its axial direction, so that the grinding disc 307 is close to the surface of the aluminum material. The rotating grinding disc 307 grinds the surface of the aluminum material. At the same time, according to the actual processing requirements, the transmission motor 404 can be turned on. The rotation of the transmission motor 404 drives the transmission gear 403, which in turn drives the conveying part 2 and the aluminum material to rotate, and performs grinding treatment on different positions in the circumferential direction of the aluminum material.

[0038] After being polished by the grinding disc 307, the aluminum material is continuously conveyed to the polishing section 1 by the first conveyor roller 203 and the second conveyor roller 204, allowing the aluminum material to enter the polishing roller 107 and the second polishing roller 108. The polishing motor 102 and the second polishing motor 103 are turned on. The first polishing motor 102 drives the polishing mounting shaft 110 and the first polishing roller 107 to rotate, while the second polishing motor 103 drives the polishing mounting shaft 111 and the second polishing roller 108 to rotate. During this process, the rotating polishing roller 107 and the second polishing roller 108 polish the aluminum material. The operator can manually turn the polishing knob 106 according to the polishing requirements. The rotation of the polishing knob 106 drives the polishing sliding block 105 and the polishing adjustment housing 104 to move, thereby changing the contact force between the second polishing roller 108 and the first polishing roller 107 and the surface of the aluminum material, thus achieving different polishing processes. During the polishing process, drive motor 401 can be turned on. Drive motor 401 rotates and drives drive gear 402 to rotate. Drive gear 402 rotates and drives polishing mounting frame 101 and polishing rollers 107 and 108 to move in a circular motion around the aluminum material, so as to polish various positions of the aluminum material in the circumferential direction.

Claims

1. A multi-functional aluminum grinding and polishing integrated equipment, characterized in that: It includes a conveying section (2), a grinding section (3), and a polishing section (1) arranged sequentially on the main support (6); The conveying unit (2) includes a conveying mounting frame (201), which is rotatably mounted on the main support (6). A first conveying roller (203) is rotatably mounted on the conveying mounting frame (201), and an adjustable second conveying roller (204) is slidably mounted on the conveying mounting frame (201). The grinding section (3) includes a grinding drive wheel (310) rotatably mounted on a grinding bracket (5), a grinding sliding shaft (305) slidably mounted inside the grinding drive wheel (310), a grinding disc (307) detachably mounted at the end of the grinding sliding shaft (305), a grinding adjustment rod (306) slidably mounted on the grinding sliding shaft (305), the grinding adjustment rod (306) rotatably mounted on the grinding bracket (5), a grinding slider (308) slidably mounted at the other end of the grinding adjustment rod (306), and the grinding slider (308) rotatably mounted on a grinding drive block (309); the grinding drive block (309) is threaded onto the grinding drive shaft (302), and the grinding drive wheel (310) is mounted on the grinding transmission shaft (304) via a grinding drive belt (311); The polishing unit (1) includes a polishing mounting bracket (101), which is rotatably mounted on the main support (6). Polishing mounting bracket (101) is rotatably mounted with polishing mounting shaft one (110) and polishing mounting shaft two (111). Polishing mounting shaft one (107) is detachably mounted on polishing mounting shaft one (110), and polishing mounting shaft two (108) is detachably mounted on polishing mounting shaft two (111). Polishing mounting shaft two (111) is fixedly mounted on the output shaft of polishing motor two (103). Polishing mounting shaft two (111) is rotatably mounted on polishing adjustment housing (104). Polishing adjustment housing (104) is slidably mounted on polishing sliding block (105) via polishing adjustment spring (109).

2. The multifunctional aluminum grinding and polishing integrated equipment according to claim 1, characterized in that: The polishing mounting shaft (110) is fixedly mounted on the output shaft of the polishing motor (102), and a polishing knob (106) is rotatably mounted on the polishing sliding block (105). The polishing knob (106) is threaded onto the polishing mounting bracket (101).

3. The multifunctional aluminum grinding and polishing integrated equipment according to claim 2, characterized in that: The second conveying roller (204) is rotatably mounted on the conveying adjustment housing (205). The conveying adjustment housing (205) is slidably mounted on the conveying adjustment block (206) via the conveying adjustment spring (208). The conveying adjustment block (206) is rotatably mounted with a conveying adjustment knob (207), which is threaded onto the conveying mounting frame (201).

4. The multifunctional aluminum grinding and polishing integrated equipment according to claim 3, characterized in that: The conveying roller (203) is fixedly mounted on the output shaft of the conveying motor (202).

5. The multifunctional aluminum grinding and polishing integrated equipment according to claim 4, characterized in that: The polishing mounting bracket (101) and the conveying mounting bracket (201) mesh with the transmission unit (4). The transmission unit (4) includes a first transmission gear (402) that meshes with the polishing mounting bracket (101). The first transmission gear (402) is fixedly mounted on the output shaft of the first transmission motor (401). The conveying mounting bracket (201) meshes with a second transmission gear (403). The second transmission gear (403) is fixedly mounted on the output shaft of the second transmission motor (404).

6. The multifunctional aluminum grinding and polishing integrated equipment according to claim 5, characterized in that: The grinding drive shaft (302) is fixedly mounted on the output shaft of the grinding adjustment motor (301), and the grinding transmission shaft (304) is fixedly mounted on the output shaft of the grinding drive motor (303).

7. The multifunctional aluminum grinding and polishing integrated equipment according to claim 6, characterized in that: The grinding disc (307), grinding adjustment linkage (306), grinding transmission wheel (310), grinding transmission belt (311), grinding sliding shaft (305), grinding slider (308), and grinding transmission block (309) are all symmetrically arranged along the grinding transmission shaft (302). The grinding transmission shaft (302) is provided with two threaded sections with opposite directions of rotation.

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