Coconut meat dicing device

Abstract

The utility model discloses a coconut meat dicing device, which belongs to the technical field of coconut meat processing, and aims to solve the problems of low efficiency, high cost, inconsistent dicing specifications, potential sanitation hazards and the like of the traditional coconut meat dicing mode, the coconut meat dicing device comprises a bracket and an electric control box arranged on the side surface of the bracket, a conveying belt is installed on the support, partition belts capable of segmenting materials are distributed on the conveying belt, a pressing frame for pressing the materials into the partition belts is installed on the surface of the support, and a cutter rest for cutting off the materials in the partition belts is installed on the portion, on one side of the pressing frame, of the support, so that automatic operation of coconut meat dicing is achieved, production efficiency is improved, and labor cost is reduced; through the cooperation of the separation belt, the pressing frame and the cutter, diced coconut meat with uniform size can be cut, and the product quality is ensured; and the cleaning frame is arranged, so that the conveying belt can be cleaned and dried in time after processing, potential sanitation hazards are reduced, and the sanitary standard of the food processing industry is met.

Description

Technical Field

[0001] A coconut meat dicing device. This utility model belongs to the field of coconut meat processing technology, specifically relating to the field of coconut meat dicing technology. Background Technology

[0002] In the coconut meat processing industry, traditional coconut meat dicing methods mostly rely on manual operation, which is not only inefficient but also has high labor costs. When dicing manually, it's difficult to ensure that each piece of coconut meat is of uniform size, which affects product quality and the standardization of subsequent processing. Furthermore, manual operation poses hygiene risks and is susceptible to contamination from external environmental factors. With the increasing market demand for coconut meat dicing, existing dicing methods are no longer sufficient to meet the requirements of large-scale production. Therefore, there is an urgent need for a highly efficient, hygienic coconut meat dicing device that can guarantee consistent dicing specifications. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide a coconut meat dicing device to solve the problems of low efficiency, high cost, inconsistent dicing size and hygiene hazards of traditional coconut meat dicing methods.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A coconut meat dicing device includes a support frame and an electrical control box mounted on its side. A conveyor belt for transporting materials is installed inside the support frame. The conveyor belt has dividers distributed on it for dicing the materials. A pressure frame for pressing the materials into the dividers is mounted on the surface of the support frame. A cutting frame for cutting the materials inside the dividers is mounted on one side of the pressure frame. A feeding frame is mounted on the other side of the pressure frame. A discharge frame for discharging the cut materials from inside the dividers is mounted at the end of the support frame. A cleaning frame for cleaning the conveyor belt is provided at the bottom of the support frame.

[0006] As a preferred embodiment of this utility model, the bracket is provided with a secondary shaft and a main shaft for supporting the conveyor belt. The side of the secondary shaft extends through and to the outside of the bracket and is connected to a pulley. A motor is installed inside the bracket, and a pulley is installed on the output shaft of the motor. The pulley and the pulley are connected by a belt. A liner for supporting the conveyor belt is installed inside the bracket at a position corresponding to the pressure frame and below the cutter.

[0007] As a preferred embodiment of this utility model, the pressure frame includes a rotating shaft rotatably mounted above the support. A pressure roller is sleeved on the outside of the rotating shaft. The pressure roller is tangential to the surface of the partition belt. The rotating shaft passes through and extends to the outside of the support and is connected to a gear one. The gear one meshes with a gear two. The gear two is mounted on the side of the support via a mounting shaft. A pulley four is also mounted on the outside of the mounting shaft. The pulley four is connected to a pulley three sleeved on the output shaft of the motor via a belt two.

[0008] As a preferred embodiment of this utility model, the cutter holder includes a mounting roller rotatably mounted on the surface of a support, a servo motor for providing power to the mounting roller is mounted on the side of the support, and a cutter is mounted on the side of the mounting roller at a position corresponding to the gap between the spacers.

[0009] As a preferred embodiment of this utility model, a top plate is installed inside the discharge rack at the gap position between the partition belts, and the top of the top plate is tangent to the outermost side of the conveyor belt.

[0010] As a preferred embodiment of this utility model, the cleaning rack includes a housing installed at the bottom of the support. A partition is installed in the middle of the interior of the housing. An installation pipe two is installed on one side of the interior of the housing between the partition and the discharge rack. A water spray head is installed on the side of the installation pipe two corresponding to the surface of the conveyor belt. The installation pipe two is connected to a water pump through a pipe. A drain pipe is installed on the bottom side of the housing. An installation pipe one is installed on the other side of the interior of the housing. An air jet pipe is installed on the surface of the installation pipe one corresponding to the surface of the conveyor belt. The installation pipe one is connected to an air pump through a pipe.

[0011] Compared with the prior art, the beneficial effects of this utility model are: it realizes the automated operation of coconut meat dicing, greatly improves production efficiency and reduces labor costs; through the cooperation of the partition belt, the pressing frame and the cutter, it can cut coconut meat into uniformly sized cubes, ensuring product quality; the washing rack can clean and dry the conveyor belt in a timely manner during or after processing, reducing hygiene risks and meeting the hygiene standards of the food processing industry. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0013] Figure 2 This is a three-dimensional side view of the present invention;

[0014] Figure 3 This is a cross-sectional structural diagram of the present invention;

[0015] 1-Bracket; 11-Secondary shaft; 12-Main shaft; 13-Pulley 1; 14-Motor; 15-Pulley 2; 16-Belt 1; 17-Pulley 3; 18-Liner; 2-Transmission belt; 3-Separator belt; 4-Feeding rack; 5-Pressure rack; 51-Pressure roller; 52-Rotating shaft; 53-Gear 1; 54-Pulley 4; 55-Gear 2; 56-Belt 2; 6-Cutter holder; 61-Mounting roller; 62-Servo motor; 63-Cutter; 7-Discharge rack; 71-Top plate; 8-Washing rack; 81-Separator; 82-Mounting pipe 1; 83-Air jet pipe; 84-Air pump; 85-Mounting pipe 2; 86-Water spray head; 87-Water pump; 88-Drainage pipe; 89-Housing; 9-Electrical control box. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figure 1-3 This utility model provides a technical solution:

[0018] A coconut meat dicing device includes a support frame 1 and an electrical control box 9 installed on its side. A conveyor belt 2 for transporting materials is installed inside the support frame 1. The conveyor belt 2 moves the coconut meat for continuous processing. Dividers 3 are distributed on the conveyor belt 2 to separate the coconut meat for precise dicing. A pressure frame 5 is installed on the surface of the support frame 1 to press the material into the dividers 3. The pressure frame 5 allows the coconut meat to fall better into the grooves formed by the dividers, ensuring accurate dicing. A device for pressing the material into the dividers 3 is installed on the support frame 1 on one side of the pressure frame 5. The material is cut by a cutter 6, which cuts the coconut meat into cubes. On the other side of the pressing frame 5, a feeding rack 4 is installed on the support 1. The feeding rack 4 allows the operator to place the coconut meat so that it can fall smoothly onto the conveyor belt 2. At the end of the support 1, a discharge rack 7 is installed to discharge the material inside the cut belt 3. The discharge rack 7 can output the cut coconut meat cubes in time for easy collection later. At the bottom of the support 1, a cleaning rack 8 is installed to clean the conveyor belt 2. The cleaning rack 8 can clean the conveyor belt 2 during operation or after the equipment is stopped to ensure the hygiene of the equipment.

[0019] The bracket (1) is internally equipped with a secondary shaft 11 and a main shaft 12 to support the conveyor belt 2. The secondary shaft 11 and the main shaft 12 make the conveyor belt 2 more stable during operation. The side of the secondary shaft 11 extends through and to the outside of the bracket 1 and is connected to a pulley 13. A motor 14 is installed inside the bracket 1. A pulley 15 is installed on the output shaft of the motor 14. The pulley 13 and the pulley 15 are connected by a belt 16. The motor 14 drives the secondary shaft 11 to rotate through the belt drive, thereby driving the conveyor belt 2 to run. Inside the bracket 1, at the position below the pressure frame 5 and the cutter 6, a liner 18 is installed to support the conveyor belt 2. The liner 18 can prevent the conveyor belt 2 from deforming during pressure and cutting, and extend the service life of the conveyor belt 2.

[0020] The pressing frame 5 includes a rotating shaft 52 rotatably mounted above the support 1. A pressure roller 51 is sleeved on the outside of the rotating shaft 52. The pressure roller 51 is tangentially arranged to the surface of the partition belt 3. When the pressure roller 51 rotates, it can press the coconut meat into the partition belt 3. The rotating shaft 52 passes through and extends to the outside of the support 1 and is connected to a gear 1 53. The gear 1 53 is meshed with a gear 2 55. The gear 2 55 is mounted on the side of the support 1 via a mounting shaft. A pulley 4 54 is also mounted on the outside of the mounting shaft. The pulley 4 54 is connected to a pulley 3 17 sleeved on the output shaft of the motor 14 via a belt 2 56. When the motor 14 is running, the pulley 4 54 is driven to rotate via the belt 2 56, which in turn drives the gear 2 55 to rotate. Through gear meshing, the gear 1 53 is driven to rotate, thereby realizing the rotation of the pressure roller 51. This transmission method allows the speed of the pressure roller 51 to be adjusted according to actual needs.

[0021] The cutter holder 6 includes an installation roller 61 that is rotatably mounted on the surface of the bracket 1. A servo motor 62 that provides power to the installation roller 61 is mounted on the side of the bracket 1. A cutter 63 is mounted on the side of the installation roller 61 at the gap position between the partition strips 3. The servo motor 62 can precisely control the rotation angle and speed of the installation roller 61 to ensure that the cutter 63 cuts the coconut meat at the appropriate position and time, thereby cutting out coconut meat cubes of uniform size.

[0022] Inside the discharge rack 7, at the gap between the partition belts 3, a top plate 71 is installed. The top of the top plate 71 is tangent to the outermost side of the conveyor belt 2. The top plate 71 can push the cut coconut meat pieces out from the partition belts 3 and let them fall smoothly into the collection device to avoid coconut meat pieces remaining.

[0023] The cleaning rack 8 includes a housing 89 installed at the bottom of the support 1. A partition 81 is installed in the middle of the interior of the housing 89, which separates the cleaning area. A second installation pipe 85 is installed on one side of the interior of the housing 89 between the partition 81 and the discharge rack 7. A water spray head 86 is installed on the side of the second installation pipe 85 corresponding to the surface of the conveyor belt 2. The second installation pipe 85 is connected to a water pump 87 through a pipe. The water pump 87 draws cleaning water and washes the conveyor belt 2 through the water spray head 86. A drain pipe 88 is installed on the bottom side of the housing 89 to discharge the wastewater after cleaning. A first installation pipe 82 is installed on the other side of the interior of the housing 89. An air jet pipe 83 is installed on the surface of the first installation pipe 82 corresponding to the surface of the conveyor belt 2. The first installation pipe 82 is connected to an air pump 84 through a pipe. The compressed air generated by the air pump 84 blows the conveyor belt 2 dry through the air jet pipe 83 to keep the conveyor belt 2 dry and prevent bacterial growth.

[0024] When using this coconut meat dicing device, first connect the power supply to the device, start the motor 14 and servo motor 62 through the electrical control box 9. The motor 14 drives the pulley 15 to rotate, which in turn drives the pulley 13 to rotate through the belt 16, thereby driving the auxiliary shaft 11 and the main shaft 12 to rotate, driving the transmission belt 2 to run. At the same time, the motor 14 drives the pulley 54 to rotate through the belt 56, which drives the gear 55 to rotate. Through gear meshing, the gear 53 is driven to rotate, thereby realizing the rotation of the pressure roller 51.

[0025] The operator places the coconut meat on the feeding rack 4. The coconut meat moves with the conveyor belt 2. During the movement, the pressure roller 51 presses the coconut meat into the groove between the partition belts 3. When the coconut meat moves to the bottom of the cutter rack 6, the servo motor 62 precisely controls the installation roller 61 to rotate, so that the cutter 63 cuts the coconut meat at the gap of the partition belt 3 and cuts it into uniform coconut meat cubes.

[0026] The diced coconut meat continues to move along the conveyor belt (2). When it reaches the discharge rack 7, the top plate 71 pushes the diced coconut meat out of the partition belt 3 and makes it fall into the collection device.

[0027] After the equipment has been running for a period of time or after processing is completed, start the water pump 87 and the air pump 84. The water pump 87 draws up cleaning water and washes the conveyor belt 2 through the spray head 86. The wastewater after cleaning is discharged through the drain pipe 88. The compressed air generated by the air pump 84 blows the conveyor belt 2 dry through the jet pipe 83, keeping the conveyor belt 2 clean and dry.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A coconut meat dicing device, comprising a support (1) and an electrical control box (9) mounted on its side, characterized in that: The support (1) is equipped with a conveyor belt (2) for conveying materials. The conveyor belt (2) is provided with dividers (3) for dividing materials. The support (1) is equipped with a press frame (5) for pressing materials into the dividers (3). The support (1) on one side of the press frame (5) is equipped with a cutter frame (6) for cutting the materials inside the dividers (3). The support (1) on the other side of the press frame (5) is equipped with a feed frame (4). The support (1) at the end of the support (1) is equipped with a discharge frame (7) for discharging the materials inside the cut dividers (3). The support (1) at the bottom is equipped with a cleaning frame (8) for cleaning the conveyor belt (2).

2. The coconut meat dicing device according to claim 1, characterized in that: The bracket (1) is provided with a secondary shaft (11) and a main shaft (12) for supporting the conveyor belt (2). The side of the secondary shaft (11) extends through and to the outside of the bracket (1) and is connected to a pulley (13). The bracket (1) is equipped with a motor (14). A pulley (15) is installed on the output shaft of the motor (14). The pulley (13) and the pulley (15) are connected by a belt (16). A liner (18) for supporting the conveyor belt (2) is installed inside the bracket (1) at a position corresponding to the pressure frame (5) and the cutter (6).

3. The coconut meat dicing device according to claim 1, characterized in that: The pressure frame (5) includes a rotating shaft (52) rotatably mounted above the support (1). A pressure roller (51) is sleeved on the outside of the rotating shaft (52). The pressure roller (51) is tangential to the surface of the partition belt (3). The rotating shaft (52) passes through and extends to the outside of the support (1) and is connected to a gear one (53). The gear one (53) is meshed with a gear two (55). The gear two (55) is mounted on the side of the support (1) via a mounting shaft. A pulley four (54) is also mounted on the outside of the mounting shaft. The pulley four (54) is connected to a pulley three (17) sleeved on the output shaft of the motor (14) via a belt two (56).

4. The coconut meat dicing device according to claim 1, characterized in that: The cutter holder (6) includes a mounting roller (61) rotatably mounted on the surface of a bracket (1). A servo motor (62) for powering the mounting roller (61) is mounted on the side of the bracket (1). A cutter (63) is mounted on the side of the mounting roller (61) at the gap position between the spacers (3).

5. The coconut meat dicing device according to claim 1, characterized in that: A top plate (71) is installed inside the discharge rack (7) at the gap between the partition belts (3), and the top of the top plate (71) is tangent to the outermost side of the conveyor belt (2).

6. The coconut meat dicing device according to claim 1, characterized in that: The cleaning rack (8) includes a housing (89) installed at the bottom of the support (1). A partition (81) is installed in the middle of the interior of the housing (89). An installation pipe (85) is installed on one side of the interior of the housing (89) between the partition (81) and the discharge rack (7). A water spray head (86) is installed on the side of the installation pipe (85) corresponding to the surface of the conveyor belt (2). A water pump (87) is connected to the installation pipe (85) through a pipe. A drain pipe (88) is installed on the bottom side of the housing (89). An installation pipe (82) is installed on the other side of the interior of the housing (89). An air jet pipe (83) is installed on the surface of the installation pipe (82) corresponding to the surface of the conveyor belt (2). An air pump (84) is connected to the installation pipe (82) through a pipe.

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