Lightning arrester silica gel automatic slitting and weighing device
By designing an automatic strip cutting and weighing device, the problems of low efficiency and poor accuracy of manual operation were solved, realizing the automated production of silicone umbrella skirts and improving weighing accuracy and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIANGFAN SANSAN ELECTRICAL APPLIANCE CO LTD
- Filing Date
- 2025-04-24
- Publication Date
- 2026-04-28
AI Technical Summary
Manual handling of transferring and weighing silicone sheets is inefficient and inaccurate, affecting the production efficiency of silicone umbrella skirts.
Design an automatic silicone strip cutting and weighing device for surge arresters, including a frame, support platform, template, drive mechanism, material blocking assembly, lifting mechanism and weighing mechanism. Automatic cutting and weighing are achieved by the closing and opening of the template, and the automated operation is completed by the material blocking assembly and the weighing belt conveyor.
The process of automating the punching and weighing of silicone umbrella skirts has been realized, improving production efficiency and weighing accuracy, simplifying the operation process, and ensuring production efficiency.
Smart Images

Figure CN224169973U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of surge arrester manufacturing technology, and in particular to an automatic silicone strip cutting and weighing device for surge arresters. Background Technology
[0002] In areas prone to lightning strikes, surge arresters are widely used as electrical devices to protect electrical equipment from transient overvoltage damage and limit the duration and amplitude of follow current. The structure of a surge arrester includes a core and silicone skirts that are hot-pressed onto the core using a thermoforming machine. During production, the silicone material fed into the thermoforming machine is first pressed into sheet form by a mixing mill, then cut into corresponding rectangular shapes and processed into skirts using appropriate molds.
[0003] For example, Chinese patent application number CN201921289083.5 discloses a silicone material cutting device before hot pressing molding of a surge arrester silicone umbrella skirt. The device includes a table, a tray on the table and a gantry fixedly connected thereto. Multiple cylinders are installed on the gantry, and the piston rods of each cylinder are fixedly connected to a top plate. A silicone material cutting knife is provided below the top plate. The cutting knife includes a grid-shaped structure composed of multiple longitudinal blades and multiple transverse blades, and the grid-shaped structure is fixedly connected to the top plate.
[0004] Regarding the aforementioned technologies, the inventors believe that the following technical defects exist and require improvement:
[0005] To ensure the quality of the final silicone umbrella skirt, the square blanks need to be weighed after the silicone sheets are cut. However, the efficiency of manually transferring and weighing the blanks is low and the operation is cumbersome, making it difficult to guarantee accurate weighing and also hindering the production efficiency of the silicone umbrella skirt. Utility Model Content
[0006] This application provides an automatic silicone strip cutting and weighing device for surge arresters to improve the following technical problems:
[0007] To ensure the quality of the final silicone umbrella skirt, the square blanks need to be weighed after the silicone sheets are cut. However, the efficiency of manually transferring and weighing the blanks is low and the operation is cumbersome, making it difficult to guarantee accurate weighing and also hindering the production efficiency of the silicone umbrella skirt.
[0008] This application provides an automatic silicone strip cutting and weighing device for surge arresters, which adopts the following technical solution:
[0009] An automatic silicone strip cutting and weighing device for surge arresters includes a frame, a support platform, two templates, two sets of drive mechanisms, two sets of material blocking assemblies, a lifting mechanism, a punching cutter, and a weighing mechanism. The lifting mechanism is installed on the top of the frame and is used to drive the punching cutter to rise and fall. The support platform is horizontally installed on the frame, and a discharge port is provided in the middle of the support platform. The templates are slidably assembled on the upper surface of the support platform. The drive mechanisms correspond one-to-one with the templates, and the drive mechanisms are used to drive the templates to slide towards the middle of the discharge port. The two templates cooperate to cover the discharge port. The two sets of material blocking assemblies are respectively installed on opposite sides of the frame. The material blocking assemblies are used to block the punched material on the templates. When the two templates slide in opposite directions, the punched material is blocked by the material blocking assemblies and falls from the discharge port. The weighing mechanism is located below the discharge port and is used to catch the falling material.
[0010] In one feasible technical solution of this application, a plurality of plug-in rods are provided on the inner side of one template, and a plurality of plug-in holes are provided on the inner side of another template. The plug-in rods and the plug-in holes are detachably plugged in and arranged in a one-to-one correspondence.
[0011] In one feasible technical solution of this application, guide blocks are provided on both sides of the lower surface of the template, and guide grooves adapted to the guide blocks are provided on the upper surface of the support platform.
[0012] In one feasible technical solution of this application, the weighing mechanism is a weighing belt conveyor, the sliding direction of the template is arranged along the X-axis direction, and the feeding direction of the weighing belt conveyor is arranged along the Y-axis direction.
[0013] In one feasible technical solution of this application, the driving mechanism includes multiple sets of driving cylinders and driving plates. The driving cylinders are horizontally installed on the support platform, and the driving plates are vertically arranged and connected between the outer side of the template and the telescopic rod of the driving cylinders.
[0014] In one feasible technical solution of this application, the material blocking assembly includes a material blocking cylinder and a material blocking plate. The material blocking cylinder is horizontally installed on the frame, and the material blocking plate is vertically arranged and fixed to the inner end of the telescopic rod of the material blocking cylinder. The bottom of the material blocking plate is attached to the upper surface of the template.
[0015] In one feasible technical solution of this application, the lifting mechanism includes multiple sets of lifting cylinders and lifting plates. The body of the lifting cylinder is vertically fixed to the top of the frame, the lifting plate is horizontally arranged and fixed to the bottom of the telescopic shaft of the lifting cylinder, and the punching tool is fixed to the lower surface of the lifting plate.
[0016] In one feasible technical solution of this application, the template is a stainless steel plate and a rubber buffer plate is adhered to its upper surface.
[0017] In summary, this application includes at least one of the following beneficial technical effects:
[0018] The drive mechanism drives two templates to close, covering the discharge port. The raw material to be punched is placed on the two templates. Then, the lifting mechanism is activated to drive the punching cutter to descend, thus cooperating with the templates to complete the punching action to form a blank. The drive mechanism then drives the two templates to separate until the discharge port is exposed. Combined with the blocking effect of the baffle component, the blank will automatically fall from the discharge port and be weighed automatically by the weighing mechanism. The entire device has a simple structure, stable and smooth operation, and can automatically achieve the purpose of punching and weighing the blank. It is simple to operate, saves time and labor, and can ensure accurate weighing, which is conducive to ensuring the production efficiency of silicone umbrella skirts. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the structure of an automatic silicone strip cutting and weighing device for surge arresters according to an embodiment of this application.
[0021] Figure 2 This is a schematic diagram of the structure of two templates in an embodiment of this application.
[0022] Explanation of reference numerals in the attached figures:
[0023] 1. Rack;
[0024] 2. Support platform; 200. Feeding port;
[0025] 3. Template; 31. Connecting rod; 32. Connecting hole; 33. Guide block; 34. Rubber buffer plate;
[0026] 4. Drive mechanism; 41. Drive cylinder; 42. Drive plate;
[0027] 5. Material blocking assembly; 51. Material blocking cylinder; 52. Material blocking plate;
[0028] 6. Lifting mechanism; 61. Lifting cylinder; 62. Lifting platform;
[0029] 7. Punching and cutting tools;
[0030] 8. Weighing mechanism. Detailed Implementation
[0031] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.
[0032] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0033] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0034] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.
[0035] The following is in conjunction with the appendix Figure 1-2 This application will be described in further detail.
[0036] This application discloses an automatic silicone strip cutting and weighing device for surge arresters. (Refer to...) Figure 1-2An automatic silicone strip cutting and weighing device for surge arresters includes a frame 1, a support platform 2, two templates 3, two sets of drive mechanisms 4, two sets of material blocking assemblies 5, a lifting mechanism 6, a punching cutter 7, and a weighing mechanism 8. The lifting mechanism 6 is installed on the top of the frame 1 and is used to drive the punching cutter 7 to rise and fall. The support platform 2 is horizontally installed on the frame 1, and a discharge port 200 is provided in the middle of the support platform 2. The templates 3 are slidably assembled on the upper surface of the support platform 2. The drive mechanisms 4 correspond one-to-one with the templates 3, and the drive mechanisms 4 are used to drive the templates 3 to the discharge port. The middle part of the 200 slides, and the two templates 3 cooperate to cover the discharge port 200. Two sets of material blocking components 5 are respectively installed on opposite sides of the frame 1. The material blocking components 5 are used to block the punched material on the template 3. When the two templates 3 slide in opposite directions, the punched material is blocked by the material blocking components 5 and falls from the discharge port 200. The weighing mechanism 8 is located below the discharge port 200 and is used to receive the falling material. The weighing mechanism 8 is a weighing belt conveyor. The sliding direction of the template 3 is arranged along the X-axis direction, and the feeding direction of the weighing belt conveyor is arranged along the Y-axis direction.
[0037] In this embodiment, in order to improve the splicing stability of the two templates 3 after they are joined together, a plurality of plug-in rods 31 are provided on the inner side of one template 3, and a plurality of plug-in holes 32 are provided on the inner side of the other template 3. The plug-in rods 31 and the plug-in holes 32 are detachably plugged in and assembled and are arranged in a one-to-one correspondence. In order to improve the stability of the two templates 3 when sliding, guide blocks 33 are provided on both sides of the lower surface of the template 3, and guide grooves adapted to the guide blocks 33 are provided on the upper surface of the support platform 2.
[0038] In this embodiment, the drive mechanism 4 includes multiple sets of drive cylinders 41 and drive plates 42. The drive cylinders 41 are horizontally mounted on the support platform 2, and the drive plates 42 are vertically arranged and connected between the outer side of the template 3 and the telescopic rod of the drive cylinders 41. The material blocking assembly 5 includes a material blocking cylinder 51 and a material blocking plate 52. The material blocking cylinder 51 is horizontally mounted on the frame 1, and the material blocking plate 52 is vertically arranged and fixed to the inner end of the telescopic rod of the material blocking cylinder 51. The bottom of the material blocking plate 52 is attached to the upper surface of the template 3. The lifting mechanism 6 includes multiple sets of lifting cylinders 61 and lifting plates 62. The body of the lifting cylinder 61 is vertically fixed to the top of the frame 1, and the lifting plate 62 is horizontally arranged and fixed to the bottom of the telescopic shaft of the lifting cylinder 61. The punching tool 7 is fixed to the lower surface of the lifting plate 62.
[0039] The drive mechanism 4, the material stop assembly 5, and the lifting mechanism 6 designed above are simple in structure, stable in operation, and relatively easy to operate.
[0040] To prevent severe wear of the punching tool 7 during the punching process, the template 3 is made of stainless steel and has a rubber buffer plate 34 bonded to its upper surface.
[0041] The working principle / usage process of an automatic silicone strip cutting and weighing device for surge arresters according to an embodiment of this application is roughly as follows:
[0042] The drive mechanism 4 drives the two templates 3 to close, thereby covering the discharge port 200. The raw material to be punched is placed on the two templates 3. Then, the lifting mechanism 6 is activated to drive the punching cutter 7 to descend, thereby cooperating with the templates 3 to complete the punching action to form the material. Then, the drive mechanism 4 drives the two templates 3 to separate until the discharge port 200 is exposed. Combined with the blocking effect of the material blocking component 5, the material will automatically fall from the discharge port 200 and be weighed automatically by the weighing mechanism 8. The whole device has a simple structure, stable and smooth operation, and can automatically achieve the purpose of punching and weighing the material. It is simple to operate, saves time and effort, and can ensure accurate weighing, which is conducive to ensuring the production efficiency of silicone umbrella skirts.
[0043] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. An automatic silicone strip cutting and weighing device for surge arresters, characterized in that, The system includes a frame (1), a support platform (2), two templates (3), two sets of drive mechanisms (4), two sets of stop assemblies (5), a lifting mechanism (6), a punching cutter (7), and a weighing mechanism (8). The lifting mechanism (6) is installed on the top of the frame (1) and is used to drive the punching cutter (7) to rise and fall. The support platform (2) is horizontally installed on the frame (1). A discharge port (200) is provided in the middle of the support platform (2). The templates (3) are slidably assembled on the upper surface of the support platform (2). The drive mechanism (4) and the template (3) are connected together. One correspondence, and the driving mechanism (4) is used to drive the template (3) to slide towards the middle of the discharge port (200). The two templates (3) cooperate to cover the discharge port (200). The two sets of material blocking components (5) are respectively installed on opposite sides of the frame (1). The material blocking components (5) are used to block the punched billet on the template (3). When the two templates (3) slide in opposite directions, the punched billet is blocked by the material blocking components (5) and falls from the discharge port (200). The weighing mechanism (8) is located below the discharge port (200) and is used to receive the falling billet.
2. The automatic silicone strip cutting and weighing device for surge arresters according to claim 1, characterized in that, One template (3) has multiple plug-in rods (31) on its inner side, and another template (3) has multiple plug-in holes (32) on its inner side. The plug-in rods (31) and the plug-in holes (32) are detachably plugged in and arranged in a one-to-one correspondence.
3. The automatic silicone strip cutting and weighing device for surge arresters according to claim 1, characterized in that, Guide blocks (33) are provided on both sides of the lower surface of the template (3), and guide grooves adapted to the guide blocks (33) are provided on the upper surface of the support platform (2).
4. The automatic silicone strip cutting and weighing device for surge arresters according to claim 1, characterized in that, The weighing mechanism (8) is a weighing belt conveyor. The sliding direction of the template (3) is arranged along the X-axis, and the feeding direction of the weighing belt conveyor is arranged along the Y-axis.
5. The automatic silicone strip cutting and weighing device for surge arresters according to claim 1, characterized in that, The drive mechanism (4) includes multiple sets of drive cylinders (41) and drive plate (42). The drive cylinders (41) are horizontally mounted on the support platform (2), and the drive plate (42) is vertically arranged and connected between the outer side of the template (3) and the telescopic rod of the drive cylinders (41).
6. The automatic silicone strip cutting and weighing device for surge arresters according to claim 1, characterized in that, The material blocking assembly (5) includes a material blocking cylinder (51) and a material blocking plate (52). The material blocking cylinder (51) is horizontally mounted on the frame (1). The material blocking plate (52) is vertically arranged and fixed to the inner end of the telescopic rod of the material blocking cylinder (51). The bottom of the material blocking plate (52) is attached to the upper surface of the template (3).
7. The automatic silicone strip cutting and weighing device for surge arresters according to claim 1, characterized in that, The lifting mechanism (6) includes multiple sets of lifting cylinders (61) and lifting plates (62). The body of the lifting cylinder (61) is vertically fixed to the top of the frame (1). The lifting plate (62) is horizontally arranged and fixed to the bottom of the telescopic shaft of the lifting cylinder (61). The punching cutter (7) is fixed to the lower surface of the lifting plate (62).
8. The automatic silicone strip cutting and weighing device for surge arresters according to claim 1, characterized in that, The template (3) is made of stainless steel and has a rubber buffer plate (34) bonded to its upper surface.
Citation Information
Patent Citations
Silica gel material cutting device used before hot press molding of lightning arrester silica gel umbrella skirts
CN210704989U