Sheet punching feeding and discharging mechanism
By designing a sheet punching and unloading mechanism, automatic loading and unloading is achieved by utilizing the workpiece's own gravity and air pump blowing, solving the problems of low efficiency and high cost in punching sheet workpieces, and realizing efficient and low-cost automated processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHENGDU GUANGHONG MOLD MFG
- Filing Date
- 2025-04-29
- Publication Date
- 2026-04-28
AI Technical Summary
In the existing technology, the punching process for sheet-like workpieces is inefficient and costly, especially for small enterprises that cannot afford the cost of robotic arm-based automated loading and unloading equipment.
A sheet punching and unloading mechanism was designed. It utilizes the workpiece's own gravity to achieve automatic unloading and pushes the workpiece to the workpiece placement position through a drive mechanism. After punching, the workpiece is blown by an air pump to achieve unloading. The mechanism is combined with a limit plate and an air jet hole to ensure accurate unloading.
It achieves an efficient automatic loading and unloading process, reduces equipment costs, is suitable for workpieces of different thicknesses, and has a simple structure and low maintenance costs.
Smart Images

Figure CN224169982U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of workpiece stamping equipment, in particular to a sheet punching loading and unloading mechanism. Background Technique
[0002] In machining, sheet workpieces are widely used, such as sealing rings, decorative plates, etc. When processing sheet workpieces, punching is often required. During punching, the workpiece is placed on the stamping equipment manually, and after punching, it is unloaded manually. This method has low efficiency and great risks. In addition, there are also some technologies that use manipulators to adsorb workpieces for loading and unloading, which have higher automation, but the method using manipulators has high costs and does not meet the needs of small enterprises. Content of the Utility Model
[0003] The purpose of the utility model is to solve the above problems, and provides a sheet punching loading and unloading mechanism, which can realize automatic loading and unloading and has low costs.
[0004] The purpose of the utility model is achieved by the following technical solutions: A sheet punching loading and unloading mechanism includes:
[0005] A carrier table, on which an avoidance hole and an air jet hole are provided; the avoidance hole is located at the center of the workpiece placement position on the carrier table, and the air jet hole is located at the edge of the workpiece placement position on the carrier table;
[0006] An air pump, whose air outlet end is communicated with the air jet hole;
[0007] A material receiving cylinder, arranged on the carrier table for placing workpieces; a gap is formed between the lower end of the material receiving cylinder and the upper surface of the carrier table, and the width of the gap is L, where H < L < 2H, and H is the thickness of the workpiece;
[0008] A driving mechanism, arranged on the carrier table for pushing the workpiece that falls from the material receiving cylinder to the workpiece placement position on the carrier table.
[0009] The utility model realizes automatic blanking through the self-gravity of the workpiece, and then the driving mechanism pushes the dropped workpiece to the workpiece placement position. After the workpiece is punched, it is blown by the air pump to realize blanking. Its loading and unloading efficiency is high, and the equipment cost is low.
[0010] A baffle is arranged on the carrier table; when the workpiece is pushed to the workpiece placement position, its front end can abut against the baffle, and the pushing position of the workpiece can be well defined through the baffle, so that the workpiece can be accurately pushed to the workpiece placement position.
[0011] Two limiting plates are arranged in parallel on the upper surface of the carrier table; a pushing channel is formed between the two limiting plates; the workpiece placement position is located in the pushing channel, and the workpiece is pushed along the pushing channel to the workpiece placement position.
[0012] The feeding channel of this invention can limit the pushing path of the workpiece, ensuring that the workpiece can be accurately pushed to the workpiece placement position.
[0013] The lower end of the material receiving cylinder is connected to an adjusting cylinder, which can move up and down to adjust the width of the gap, thereby making this invention applicable to workpieces of different thicknesses.
[0014] The adjusting cylinder and the receiving cylinder are connected by a thread, and the height of the adjusting cylinder can be easily adjusted by simply turning the adjusting cylinder.
[0015] The top of the material receiving cylinder is provided with several auxiliary rods spaced apart circumferentially, and the auxiliary rods are arranged vertically.
[0016] The installation of auxiliary railings can increase the storage capacity of workpieces and facilitate the addition and placement of workpieces.
[0017] The wall of the material receiving cylinder is provided with an observation port, which extends along the axial direction of the material receiving cylinder.
[0018] The number of unprocessed workpieces in the receiving cylinder can be observed through the observation port, making it easier to determine whether workpieces need to be added to the receiving cylinder.
[0019] The air jet is located on the workpiece placement position near the receiving cylinder. A collection hopper is provided on the platform, and the collection hopper is positioned opposite the air jet. When the air pump blows air, one side of the punched workpiece is blown up, causing the workpiece to fall into the collection hopper for easy collection.
[0020] The drive mechanism includes a driver mounted on a platform and connected to a push plate.
[0021] The front end of the push plate is provided with an arc-shaped opening, which makes the push plate suitable for circular workpieces.
[0022] Compared with the prior art, this application has the following advantages: This utility model realizes automatic unloading by the workpiece's own gravity, and then the drive mechanism pushes the fallen workpiece to the workpiece placement position. After the workpiece is punched, it is blown by an air pump to realize unloading. It has high loading and unloading efficiency and low equipment cost.
[0023] Some of the additional features of this application will be described in the following description. These additional features will become apparent to those skilled in the art upon examination of the following description and the accompanying drawings, or upon understanding the production or operation of the embodiments. The features disclosed in this application can be implemented and achieved through the practice or use of various methods, means, and combinations thereof with respect to the specific embodiments described below. Attached Figure Description
[0024] The accompanying drawings, which are provided to further illustrate this application and constitute a part of this application, illustrate exemplary embodiments of this application and are used to explain this application, but do not constitute a limitation thereof. In the drawings, the same reference numerals denote the same components.
[0025] Figure 1 This is a structural diagram of the present invention.
[0026] Figure 2 This is a schematic diagram of the structure when the workpiece is pushed to the workpiece placement position.
[0027] Figure 3 This is a schematic diagram of the workpiece being blown up.
[0028] Figure 4 This is a schematic diagram of the push plate of this utility model.
[0029] The reference numerals in the above figures are as follows: 1-platform, 2-driver, 3-push plate, 31-arc-shaped opening, 4-material receiving cylinder, 5-auxiliary support rod, 6-observation port, 7-support frame, 8-adjusting cylinder, 9-limiting plate, 10-air jet hole, 11-avoidance hole, 12-baffle, 13-collecting hopper, 14-workpiece. Detailed Implementation
[0030] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.
[0031] It should be noted that if the terms "first," "second," etc., are used in the specification, claims, and accompanying drawings of this application, they are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0032] In this application, when terms such as "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" are used, they indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are mainly for better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.
[0033] Furthermore, some of the aforementioned terms, besides indicating location or positional relationships, may also have other meanings. For example, the term "above" may, in certain circumstances, indicate a dependency or connection. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0034] Furthermore, in this application, the terms "installation," "setup," "equipped with," "connection," "linking," and "socketing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0035] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0036] Example
[0037] like Figure 1 As shown, this embodiment discloses a sheet punching and loading mechanism, which includes: a platform 1, an air pump, a material receiving cylinder 4, and a driving mechanism.
[0038] The platform 1 has a workpiece placement position. During punching, the workpiece 14 is placed on the workpiece placement position, and a through hole is punched into the workpiece 14 at the workpiece placement position. Additionally, the platform 1 has a clearance hole 11 located at the center of the workpiece placement position. During punching, the punch head of the stamping equipment above the platform 1 is vertically aligned with the clearance hole 11. When the punch head strikes downwards, a through hole is punched into the workpiece 14 corresponding to the clearance hole 11. This clearance hole 11 is a common feature in traditional stamping equipment and will not be elaborated further. In other words, the platform 1 can also be considered as the stamping platform of the stamping equipment, with the punch head (not shown in the figure) located directly above the workpiece placement position.
[0039] In addition, air jet holes 10 are provided on the carrier 1, and the air jet holes 10 are located at the edge of the workpiece placement position on the carrier 1. The air outlet end of the air pump is connected to the air jet holes 10. Specifically, when setting up, the air supply joint of the air pump can be screwed onto the air jet holes 10 from the lower surface of the carrier 1 by means of threaded connection. When the air pump is started, gas is instantly ejected upward from the air jet holes 10.
[0040] The material receiving cylinder 4 is installed on the carrier 1 through a support frame 7 and is used for placing the workpiece 14. The sheet punching loading and unloading mechanism of the present application is applicable to punching of sheets with different shapes, such as circular sheets, square sheets, etc. The shape of the material receiving cylinder 4 can be set to a shape matching the shape of the sheet. For example, when the sheet is square, the shape of the material receiving cylinder 4 can be set to a cube shape, and when the sheet is circular, the material receiving cylinder 4 can be set to a cylindrical shape. In this embodiment, the sheet is taken as an example of a circular sheet, as Figure 1 shown.
[0041] When installing the material receiving cylinder 4, the installation height of the material receiving cylinder 4 needs to be controlled so that a gap is formed between the lower end of the material receiving cylinder 4 and the upper surface of the carrier 1. When the width of this gap is L, L needs to meet the following conditions: H < L < 2H, where H is the thickness of the workpiece 14. This can ensure that only the lowermost workpiece 14 is pushed out of this gap.
[0042] The driving mechanism is arranged on the carrier 1 and is used for pushing the workpiece 14 falling from the material receiving cylinder 4 to the workpiece placement position on the carrier 1. Specifically, the driving mechanism includes a driver 2 arranged on the carrier 1 and a pushing plate 3 connected to the driver 2. The thickness of the pushing plate 3 is slightly less than the thickness of the workpiece 14 to ensure that the pushing plate 3 can pass through the gap between the material receiving cylinder 4 and the carrier 1 and push the workpiece 14 to the workpiece placement position.
[0043] Specifically, when setting up, the driving mechanism is arranged opposite to the workpiece placement position, and the driver 2 can be realized by using a cylinder or a hydraulic rod. During loading, the driver 2 extends to push the pushing plate 3 forward, and the pushing plate 3 pushes the lowermost workpiece forward into the workpiece placement position. After the pushing plate 3 retracts, the workpiece 14 in the material receiving cylinder 4 falls due to its own gravity, and a new workpiece falls into the gap. The driving mechanism pushes the next workpiece forward, and so on to achieve automatic loading.
[0044] In order to better push the workpiece, as Figure 4 shown, an arc-shaped opening 31 is provided at the front end of the pushing plate 3. The setting of the arc-shaped opening 31 makes the pushing plate 3 more suitable for circular sheet workpieces. Of course, when processing square sheet workpieces, the arc-shaped opening 31 may not be provided.
[0045] A baffle 12 is provided on the platform 1. Specifically, the baffle 12 is located in front of the workpiece placement position. When the workpiece 14 is pushed to the workpiece placement position, its front end can abut against the baffle 12. In other words, the baffle 12 is used to limit the pushing position of the workpiece. When the drive mechanism extends forward to the set position, the workpiece is just pushed onto the workpiece placement position, and the front end of the workpiece just abuts against the baffle 12. The baffle 12 can prevent the workpiece from moving forward excessively due to inertia. The baffle 12 can effectively limit the pushing position of the workpiece 14, so that the workpiece 14 can be accurately pushed to the workpiece placement position. Figure 2 As shown.
[0046] In some other embodiments, the workpiece placement position can also be a cavity formed on the platform. The size and shape of the cavity match the workpiece. When the drive mechanism pushes the workpiece forward, the workpiece can fall into the cavity. Based on this structure, the baffle 12 may not be provided.
[0047] In addition, two limiting plates 9 are arranged parallel to each other on the upper surface of the platform 1, forming a pushing channel between the two limiting plates 9. When set up, the two limiting plates 9 are respectively located on both sides of the receiving cylinder 4, so that the pushing channel extends from below the receiving cylinder 4 to the workpiece placement position. The workpiece placement position is located within the pushing channel, and the width of the pushing channel matches the width of the workpiece, meaning that the falling workpiece can just land within the pushing channel. When the drive mechanism extends, the workpiece 14 is pushed along the pushing channel to the workpiece placement position.
[0048] In this embodiment, the pushing path of the workpiece 14 can be limited by the pushing channel, so as to ensure that the workpiece 14 can be accurately pushed to the workpiece placement position.
[0049] In this embodiment, the air jet 10 is located on the edge of the workpiece placement position near the receiving cylinder 4. A collection hopper 13 is provided on the platform 1, and the collection hopper 13 is positioned opposite the air jet 10. When the workpiece is pushed to the workpiece placement position, the edge of the workpiece covers the air jet 10. After punching is completed, the air pump is activated, and the gas instantly blown out by the air pump blows one side of the workpiece up, causing the workpiece to flip forward and fall into the collection hopper 13. Figure 3 As shown, this facilitates the collection of workpieces.
[0050] In this embodiment, the air jet 10 is located at the edge of the workpiece placement position. Therefore, when the air pump blows air, the workpiece will flip forward and fall for collection. If the air jet 10 is located near the middle of the workpiece placement position, when air is blown, the workpiece may be blown upwards and may fall back to its original position, making it impossible to unload.
[0051] In other embodiments, the lower end of the receiving cylinder 4 is connected to an adjusting cylinder 8, which can move up and down to adjust the width of the gap, thereby making this embodiment applicable to workpieces 14 of different thicknesses. Specifically, the adjusting cylinder 8 and the receiving cylinder 4 can be connected by a thread, and the height of the adjusting cylinder 8 can be easily adjusted by simply turning it.
[0052] In other embodiments, the top of the material receiving cylinder 4 is provided with a plurality of auxiliary support rods 5 spaced circumferentially, and the auxiliary support rods 5 are vertically arranged. In this embodiment, the number of auxiliary support rods 5 is set to three. The arrangement of the auxiliary support rods 5 can increase the storage capacity of the workpieces while reducing the weight of the device; at the same time, there is a gap between the two auxiliary support rods 5, which also facilitates the addition and placement of workpieces in the space enclosed by the three auxiliary support rods 5. As the number of workpieces in the material receiving cylinder 4 decreases, the workpieces between the three auxiliary support rods 5 enter the material receiving cylinder 4.
[0053] In addition, the wall of the receiving cylinder 4 is provided with an observation port 6, which extends along the axial direction of the receiving cylinder 4. The number of unprocessed workpieces inside the receiving cylinder 4 can be observed through the observation port 6, making it easy to determine whether workpieces need to be added to the receiving cylinder 4.
[0054] In this embodiment, the workpiece 14 is automatically unloaded by its own weight. The drive mechanism then pushes the fallen workpiece 14 to the workpiece placement position. After the workpiece is punched, it is blown by an air pump to unload. This method has high loading and unloading efficiency and lower equipment cost and maintenance cost compared to the loading and unloading method using a robotic arm.
[0055] It should be noted that all features disclosed in this specification, or all steps in all methods or processes disclosed, may be combined in any way, except for mutually exclusive features and / or steps.
[0056] Furthermore, the specific embodiments described above are exemplary. Those skilled in the art can devise various solutions inspired by the disclosure of this utility model, and these solutions all fall within the scope of this utility model and its protection. Those skilled in the art should understand that this utility model specification and its drawings are illustrative and not intended to limit the scope of the claims. The scope of protection of this utility model is defined by the claims and their equivalents.
Claims
1. A sheet punching and unloading mechanism, characterized in that, Comprising: A stage (1) with an avoidance hole (11) and an air jet hole (10) formed thereon; the avoidance hole (11) is located at the center of the workpiece placement position of the stage (1), and the air jet hole (10) is located at the edge of the workpiece placement position of the stage (1); An air pump, whose air outlet end is connected to the air jet hole (10); A material receiving cylinder (4) provided on the stage (1) for placing a workpiece (14); a gap is formed between the lower end of the material receiving cylinder (4) and the upper surface of the stage (1), and the width of the gap is L, where H < L < 2H, and H is the thickness of the workpiece (14); A driving mechanism provided on the stage (1) for pushing the workpiece (14) that falls from the material receiving cylinder (4) towards the workpiece placement position on the stage (1).
2. The sheet punching and unloading mechanism according to claim 1, characterized in that, A baffle (12) is provided on the stage (1); when the workpiece (14) is pushed to the workpiece placement position, its front end can abut against the baffle (12).
3. The sheet punching and unloading mechanism according to claim 2, characterized in that, Two limiting plates (9) are arranged in parallel on the upper surface of the stage (1), and a material pushing channel is formed between the two limiting plates (9); the workpiece placement position is located within the material pushing channel, and the workpiece (14) is pushed along the material pushing channel to the workpiece placement position.
4. The sheet punching and unloading mechanism according to claim 1, characterized in that, The lower end of the material receiving cylinder (4) is connected to an adjusting cylinder (8), and the adjusting cylinder (8) can move up and down to adjust the width of the gap.
5. The sheet punching and unloading mechanism according to claim 4, characterized in that, The adjusting cylinder (8) is threadedly connected to the material receiving cylinder (4).
6. The sheet punching and unloading mechanism according to claim 1, characterized in that, A plurality of auxiliary surrounding rods (5) are circumferentially spaced apart at the top of the material receiving cylinder (4), and the auxiliary surrounding rods (5) are arranged vertically.
7. The sheet punching and unloading mechanism according to claim 1, characterized in that, An observation port (6) is provided on the wall of the material receiving cylinder (4), and the observation port (6) extends along the axial direction of the material receiving cylinder (4).
8. The sheet punching and unloading mechanism according to claim 1, characterized in that, The air jet hole (10) is located on the side of the workpiece placement position close to the material receiving cylinder (4), and a collecting hopper (13) is provided on the stage (1), and the collecting hopper (13) is arranged opposite to the air jet hole (10).
9. The sheet punching and unloading mechanism according to claim 1, characterized in that, The driving mechanism includes a driver (2) provided on the stage (1) and a pushing plate (3) connected to the driver (2).
10. The sheet punching and unloading mechanism according to claim 9, characterized in that, An arc-shaped opening (31) is provided at the front end of the pushing plate (3).