Cutting machine suitable for special ceramic machining

Abstract

The utility model relates to the technical field of special ceramic machining, and discloses a cutting machine suitable for special ceramic machining, which comprises a rack and a connecting belt, the left side of the rack is fixedly connected with an external connecting frame, and the left side of the external connecting frame is fixedly connected with a driving motor; the output end of the driving motor penetrates through the external connection frame and is fixedly connected with a driving belt wheel, the upper middle portion of the right side of the external connection frame is rotationally connected with a driven belt wheel, and the driving belt wheel is in transmission connection with the driven belt wheel through the connection belt. According to the special ceramic cutting device, the special ceramic is placed in the fixing clamp, the threaded rod is driven to rotate synchronously through rotation of the driving belt wheel, the movable block is driven to move through rotation of the threaded rod, the fixing clamp and the special ceramic are driven to move synchronously, the special ceramic is cut through the cutting device, and meanwhile the cutting device can be used for cutting the special ceramic in different widths. And a fixed cutting process of the special ceramic with the thickness.

Description

Technical Field

[0001] This utility model relates to the field of special ceramic processing technology, and in particular to a cutting machine suitable for special ceramic processing. Background Technology

[0002] Specialty ceramics, also known as fine ceramics, advanced ceramics, or high-performance ceramics, are ceramic materials with special properties developed on the basis of traditional ceramics. They are made from highly selected raw materials, with precisely controlled chemical composition, and through advanced preparation techniques. Structural ceramics mainly utilize their mechanical, thermal, and chemical properties, and have characteristics such as high strength, high hardness, high temperature resistance, wear resistance, and corrosion resistance. They can be used to manufacture mechanical parts, cutting tools, molds, engine components, and ceramic bearings.

[0003] In the processing of special ceramics, cutting machines are indispensable equipment. Diamond cutting discs use high-speed rotating diamond cutting discs to cut special ceramics. Diamond has extremely high hardness and can effectively grind ceramic materials to achieve the cutting purpose. However, feeding is done manually by pushing the disc, which is time-consuming and labor-intensive. Now, feeding is done by pushing an electric push rod. However, the clamping assembly for fixing special ceramics on the electric push rod can only fix special ceramics of a single size. When it is necessary to cut special ceramics of different sizes, the clamping assembly needs to be replaced, which cannot meet the needs of use. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides a cutting machine suitable for special ceramic processing, aiming to improve the problem that the existing clamping components for fixing special ceramics can only fix special ceramics of a single size, and when it is necessary to cut special ceramics of different sizes, it is necessary to replace the clamping components.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a cutting machine suitable for special ceramic processing, comprising a frame and a connecting belt. An external frame is fixedly connected to the left side of the frame, and a drive motor is fixedly connected to the left side of the external frame. The output end of the drive motor passes through the external frame and is fixedly connected to a drive pulley. A driven pulley is rotatably connected to the upper right side of the external frame. The drive pulley is connected to the driven pulley via the connecting belt. A threaded rod is fixedly connected to the right side of the drive pulley. A movable block is threadedly connected to the outer side of the threaded rod. A fixed plate is fixedly connected to the rear side of the movable block. A ratchet knob is provided in the middle left side of the fixed plate. A gear is fixedly connected to the right end of the ratchet knob. A rack is meshed at both the upper and lower ends of the gear. An external rod is fixedly connected to the left side of the rack. A fixing clamp is fixedly connected to the top of the external rod. An adjustment mechanism is provided at the top of the frame for dust removal.

[0006] As a further description of the above technical solution:

[0007] The adjustment mechanism includes a mounting rod, the left end of which is fixedly connected to the right side of the driven pulley. Multiple cantilever plates are fixedly connected at equal intervals to the outer wall of the mounting rod. A hollow tube is provided on the top front side of the frame. Multiple pry plates are fixedly connected at equal intervals to the front side of the outer wall of the hollow tube. Multiple nozzles are connected at equal intervals to the rear side of the hollow tube. A rubber tube is connected to the right end of the hollow tube. Multiple springs are fixedly connected at equal intervals to the top right side of the external frame. The ends of the springs are fixedly connected to the rear side of the top wall of the hollow tube.

[0008] As a further description of the above technical solution:

[0009] A slider is fixedly connected to the top of the movable block, and a sliding groove is provided on the front side of the top wall of the frame, with the slider slidably connected to the sliding groove.

[0010] As a further description of the above technical solution:

[0011] A cutting device is mounted on the rear side of the frame.

[0012] As a further description of the above technical solution:

[0013] The upper and lower ends of the left side of the fixed plate are fixedly connected to slide rails, and the right side of the rack is slidably connected to the slide rails.

[0014] As a further description of the above technical solution:

[0015] The bottom of the fixing clamp is threaded with a bolt, and the top of the bolt is provided with a top plate.

[0016] As a further description of the above technical solution:

[0017] The bottom left and right sides of the frame are fixedly connected to brackets.

[0018] As a further description of the above technical solution:

[0019] The top wall of the frame is fixedly connected with multiple uprights at equal intervals. The top of each upright is fixedly connected with a limit ring, and the hollow tube is rotatably connected to the inner side of the limit ring.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, the movement of the rack and pinion is synchronized with the movement of the external rod, which is adjusted to the appropriate width of the special ceramic. The special ceramic is placed in the fixed clamp, and the rotation of the drive pulley drives the threaded rod to rotate synchronously. The rotation of the threaded rod drives the movable block to move, which in turn moves the fixed clamp and the special ceramic synchronously. The special ceramic is then cut by the cutting equipment. At the same time, it can perform the fixed cutting process of special ceramics of different widths and thicknesses without the need to change multiple clamp components for fixing, which can meet the needs of use.

[0022] 2. In this utility model, water is injected into the hollow tube, and the nozzle is turned on to spray water mist. The rotation of the mounting rod drives the lifting plate to rotate synchronously, thereby lifting the pry plate and adjusting the spray angle of the nozzle. After the lifting plate passes the pry plate, the spring pulls the hollow tube to reset. This allows for large-area spraying and dust suppression, bringing convenience to users. Attached Figure Description

[0023] Figure 1 This is a perspective view of the cutting machine for special ceramic processing proposed in this utility model;

[0024] Figure 2 This is a partial structural schematic diagram of the cutting machine for special ceramic processing proposed in this utility model;

[0025] Figure 3 This is a partial structural exploded view of the cutting machine for special ceramic processing proposed in this utility model;

[0026] Figure 4 This is a schematic diagram of the adjustment mechanism of the cutting machine for special ceramic processing proposed in this utility model;

[0027] Figure 5 This is a diagram illustrating the adjustment mechanism of a cutting machine suitable for special ceramic processing, as proposed in this utility model.

[0028] Legend:

[0029] 1. Frame; 2. Adjustment mechanism; 201. Spring; 202. Cantilever plate; 203. Sled plate; 204. Hollow tube; 205. Mounting rod; 206. Nozzle; 207. Rubber hose; 3. Slide groove; 4. External frame; 5. Cutting equipment; 6. Fixing plate; 7. Slide rail; 8. Gear; 9. Bolt; 10. Top plate; 11. Ratchet knob; 12. Rack; 13. External rod; 14. Fixing clamp; 15. Driven pulley; 16. Slider; 17. Threaded rod; 18. Moving block; 19. Connecting belt; 20. Drive pulley; 21. Drive motor; 22. Limit ring; 23. Upright pole; 24. Bracket. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figure 1 , Figure 2 and Figure 3This utility model provides an embodiment of a cutting machine suitable for special ceramic processing, comprising a frame 1 and a connecting belt 19. An external frame 4 is fixedly connected to the left side of the frame 1, and a drive motor 21 is fixedly connected to the left side of the external frame 4. The output end of the drive motor 21 passes through the external frame 4 and is fixedly connected to a drive pulley 20. Turning on the drive motor 21 causes the drive pulley 20 to rotate. A driven pulley 15 is rotatably connected to the upper right side of the external frame 4. The drive pulley 20 is connected to the driven pulley 15 via the connecting belt 19. A threaded rod 17 is fixedly connected to the right side of the pulley 20. The rotation of the driving pulley 20 drives the driven pulley 15 to rotate via the connecting belt 19, which in turn drives the threaded rod 17 to rotate synchronously. A movable block 18 is threadedly connected to the outer side of the threaded rod 17. The rotation of the threaded rod 17 pushes the movable block 18 to move. A fixed plate 6 is fixedly connected to the rear side of the movable block 18. A ratchet knob 11 is provided in the middle of the left side of the fixed plate 6. A gear 8 is fixedly connected to the right end of the ratchet knob 11. The upper and lower ends of the gear 8 are meshed with teeth. The rotation of rack 12 and gear 8 is coordinated with the meshing transmission of rack 12. An external rod 13 is fixedly connected to the left side of rack 12. In this way, the two racks 12 can move in relative or opposite directions. A fixing clamp 14 is fixedly connected to the top of the external rod 13. The movement of rack 12 synchronously drives the movement of external rod 13, and the movement of external rod 13 causes the fixing clamp 14 to move synchronously to adjust to a position suitable for the width of special ceramics. An adjustment mechanism 2 is provided on the top of the frame 1. The adjustment mechanism 2 is used for dust removal. The movable block 18... A slider 16 is fixedly connected to the top, and a groove 3 is provided on the front side of the top wall of the frame 1. The slider 16 is slidably connected to the groove 3. A cutting device 5 is installed on the rear side of the frame 1. The upper and lower ends of the left side of the fixed plate 6 are fixedly connected to the slide rail 7, and the right side of the rack 12 is slidably connected to the slide rail 7. The bottom of the fixed clamp 14 is threaded with a bolt 9, and the top of the bolt 9 is provided with a top plate 10. After the special ceramic is placed in the fixed clamp 14, the bolt 9 is rotated to move the top plate 10, thereby clamping and fixing the special ceramic to meet the fixing requirements of special ceramics of different thicknesses.

[0032] Specifically, during the cutting of special ceramic sheets, rotating the ratchet knob 11 drives the gear 8 to rotate. The rotation of the gear 8 meshes with the rack 12, which in turn drives the rack 12 to slide in the slide rail 7, determining the movement path of the rack 12 and realizing the relative or opposite movement of the two racks 12. The movement of the rack 12 synchronously drives the movement of the external rod 13, which in turn causes the fixing clamp 14 to move synchronously to adjust to a position suitable for the width of the special ceramic. After the special ceramic is placed in the fixing clamp 14, rotating the bolt 9 moves the top plate 10, thereby clamping and fixing the special ceramic to meet the fixing requirements of special ceramics of different thicknesses. The cutting equipment is then started. 5. The cutting disc is rotated, and the drive motor 21 is turned on to rotate the drive pulley 20. The rotation of the drive pulley 20 drives the driven pulley 15 to rotate through the connecting belt 19. In turn, the rotation of the drive pulley 20 synchronously drives the threaded rod 17 to rotate. The rotation of the threaded rod 17 pushes the movable block 18 to move. The movement of the movable block 18 drives the slider 16 to slide in the slide groove 3. The movement path of the movable block 18 is planned, thereby realizing the synchronous movement of the fixed clamp 14 and the special ceramic it holds. The special ceramic is cut by the cutting equipment 5. At the same time, it can perform fixed cutting processes of special ceramics with different widths and thicknesses without changing multiple clamping components.

[0033] Reference Figure 2 , Figure 4 and Figure 5 The adjusting mechanism 2 includes a mounting rod 205. The left end of the mounting rod 205 is fixedly connected to the right side of the driven pulley 15. Multiple pry bars 202 are fixedly connected at equal intervals to the outer wall of the mounting rod 205. A hollow tube 204 is provided on the top front side of the frame 1. Water is injected into the hollow tube 204 through the connection of a rubber tube 207 to a water source pipe. Multiple pry bars 203 are fixedly connected at equal intervals to the front side of the outer wall of the hollow tube 204. Multiple nozzles 206 are connected at equal intervals to the rear side of the hollow tube 204. The nozzles 206 are activated to spray water mist. The right end of the hollow tube 204 is connected to a rubber tube 207. An external frame is also included. Multiple springs 201 are fixedly connected at equal intervals on the top right side of the frame 4. The rotation of the driven pulley 15 drives the mounting rod 205 to rotate synchronously, which in turn causes the pry plate 202 to rotate synchronously, thereby lifting the pry plate 203. The ends of the springs 201 are fixedly connected to the rear side of the top wall of the hollow tube 204. Multiple uprights 23 are fixedly connected at equal intervals on the top wall of the frame 1. During the process of the pry plate 203 being lifted, the hollow tube 204 rotates within the limiting ring 22 to adjust the spray angle of the nozzle 206. The top of the upright 23 is fixedly connected to the limiting ring 22, and the hollow tube 204 is rotatably connected to the inner side of the limiting ring 22.

[0034] Specifically, water is injected into the hollow tube 204 through the connection of the rubber tube 207 to the water source pipe, and the nozzle 206 is activated to spray water mist. At the same time, the rotation of the driven pulley 15 drives the mounting rod 205 to rotate synchronously. The rotation of the mounting rod 205 causes the lifting plate 202 to rotate synchronously, thereby lifting the pry plate 203. During the process of the pry plate 203 being lifted, the hollow tube 204 rotates within the limiting ring 22, realizing the adjustment of the spray angle of the nozzle 206. When the lifting plate 202 passes the pry plate 203, the spring 201 pulls the hollow tube 204 back to its original position, thereby realizing a large-scale spray dust suppression operation.

[0035] Reference Figure 1 The bottom left and right sides of the frame 1 are fixedly connected to brackets 24;

[0036] Specifically, the support bracket 24 increases the stability of the equipment during operation.

[0037] Working principle: When cutting special ceramic sheets, rotating the ratchet knob 11 causes the gear 8 to rotate. The rotation of the gear 8 meshes with the rack 12, driving the rack 12 to slide within the slide rail 7. This guides the movement of the rack 12, allowing it to move relative to or away from each other. The movement of the rack 12 also moves the external rod 13 synchronously. The movement of the external rod 13 then moves the fixing clamp 14 synchronously, adjusting it to the appropriate width for the special ceramic. The special ceramic is then placed in the fixing clamp 14, and rotating the bolt 9 lifts the top plate 10, thus clamping and fixing the special ceramic. For fixing special ceramics of different thicknesses, the cutting device 5 is turned on to drive the cutting blade to rotate, and the drive motor 21 is turned on to drive the drive pulley 20 to rotate. The rotation of the drive pulley 20 drives the driven pulley 15 to rotate through the connecting belt 19. The rotation of the drive pulley 20 drives the threaded rod 17 to rotate synchronously. The rotation of the threaded rod 17 drives the movable block 18 to move, thereby driving the slider 16 to slide in the slide groove 3. The movement trajectory of the movable block 18 is planned, thereby driving the fixing clamp 14 and its special ceramics to move synchronously. The special ceramics are cut by the cutting device 5.

[0038] Water is injected into the hollow tube 204 through a pipe connected to the water source via a rubber tube 207. The nozzle 206 is turned on to spray water as a mist. Simultaneously, the rotation of the driven pulley 15 causes the mounting rod 205 to rotate synchronously. The rotation of the mounting rod 205 drives the lifting plate 202 to rotate synchronously, thereby lifting the pry plate 203. When the pry plate 203 is lifted, the hollow tube 204 rotates within the limiting ring 22, thereby adjusting the spray angle of the nozzle 206. After the lifting plate 202 passes the pry plate 203, the spring 201 pulls the hollow tube 204 back to its original position.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cutting machine suitable for special ceramic processing, comprising a frame (1) and a connecting belt (19), characterized in that: An external frame (4) is fixedly connected to the left side of the frame (1). A drive motor (21) is fixedly connected to the left side of the external frame (4). The output end of the drive motor (21) passes through the external frame (4) and is fixedly connected to a drive pulley (20). A driven pulley (15) is rotatably connected to the upper right side of the external frame (4). The drive pulley (20) is connected to the driven pulley (15) via the connecting belt (19). A threaded rod (17) is fixedly connected to the right side of the drive pulley (20). The outer side of the threaded rod (17) is threaded... A movable block (18) is connected to the frame (1). A fixed plate (6) is fixedly connected to the rear side of the movable block (18). A ratchet knob (11) is provided on the middle left side of the fixed plate (6). A gear (8) is fixedly connected to the right end of the ratchet knob (11). A rack (12) is meshed with both the upper and lower ends of the gear (8). An external rod (13) is fixedly connected to the left side of the rack (12). A fixed clamp (14) is fixedly connected to the top of the external rod (13). An adjustment mechanism (2) is provided on the top of the frame (1). The adjustment mechanism (2) is used for dust removal.

2. The cutting machine for special ceramic processing according to claim 1, characterized in that: The adjustment mechanism (2) includes a mounting rod (205), the left end of which is fixedly connected to the right side of the driven pulley (15). Multiple cantilever plates (202) are fixedly connected at equal intervals on the outer wall of the mounting rod (205). A hollow tube (204) is provided on the front top of the frame (1). Multiple pry plates (203) are fixedly connected at equal intervals on the front outer wall of the hollow tube (204). Multiple nozzles (206) are connected at equal intervals on the rear side of the hollow tube (204). A rubber tube (207) is connected to the right end of the hollow tube (204). Multiple springs (201) are fixedly connected at equal intervals on the top right side of the external frame (4). The end of the spring (201) is fixedly connected to the rear side of the top wall of the hollow tube (204).

3. The cutting machine for special ceramic processing according to claim 1, characterized in that: The top of the movable block (18) is fixedly connected to a slider (16), and a groove (3) is provided on the front side of the top wall of the frame (1). The slider (16) is slidably connected to the groove (3).

4. The cutting machine for special ceramic processing according to claim 1, characterized in that: A cutting device (5) is installed on the rear side of the frame (1).

5. The cutting machine for special ceramic processing according to claim 1, characterized in that: The upper and lower ends of the left side of the fixed plate (6) are fixedly connected to slide rails (7), and the right side of the rack (12) is slidably connected to the slide rails (7).

6. The cutting machine for special ceramic processing according to claim 1, characterized in that: The bottom of the fixing clamp (14) is threaded with a bolt (9), and the top of the bolt (9) is provided with a top plate (10).

7. The cutting machine for special ceramic processing according to claim 1, characterized in that: The bottom left and right sides of the frame (1) are fixedly connected to brackets (24).

8. The cutting machine for special ceramic processing according to claim 2, characterized in that: The top wall of the frame (1) is fixedly connected with multiple uprights (23) at equal intervals. The top of the uprights (23) is fixedly connected with a limiting ring (22). The hollow tube (204) is rotatably connected to the inner side of the limiting ring (22).

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