Speed-adjustable lead screw quantitative filling equipment

By using a combination of scrapers and extrusion columns in the filling equipment, the problem of material residue is solved, enabling quantitative filling and removal of residual materials, thus improving filling accuracy and material reuse rate.

CN224171225UActive Publication Date: 2026-04-28ZHEJIANG DINGFENG NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHEJIANG DINGFENG NEW MATERIALS CO LTD
Filing Date
2025-06-16
Publication Date
2026-04-28

AI Technical Summary

Technical Problem

Existing filling equipment lacks the function of completely extruding the metered material, resulting in material residue on the inner wall of the pipe, which affects filling accuracy and quality.

Method used

Excess material in the metering tube is scraped off by a scraper, and residual material on the tube wall is pushed out by an extrusion column. Combined with a motor drive mechanism to control the material discharge process, filling accuracy is ensured.

Benefits of technology

It enables quantitative filling of materials and effective removal of residual materials, improving filling accuracy and material reuse rate, and avoiding waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses speed-adjustable lead screw quantitative filling equipment which comprises a shell, a quantitative pipe communicated with an inner cavity of the shell is installed at one end of the shell, a positioning pipe communicated with the inner cavity of the shell is installed at the other end of the shell, a baffle is arranged at the end, away from the shell, of the quantitative pipe, and a center column is arranged in the shell. A scraping plate is installed on the outer ring face of the center column, an extrusion column is arranged in an opening in the end, away from the quantitative pipe, of the positioning pipe, and a driving mechanism for driving the extrusion column to move is installed on the end face of the outer side of the extrusion column. The quantitative pipe is simple in structure, materials overflowing out of the quantitative pipe can be scraped through the scraping plate so as to ensure the material quantity, the materials are discharged from the discharging pipe to be recycled, the materials can be rapidly discharged through extrusion and gravity of the extrusion column, and the materials remaining on the pipe wall of the quantitative pipe can be pushed out through the extrusion column so as to ensure the filling precision.
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Description

Technical Field

[0001] This utility model relates to the field of filling technology, specifically to an adjustable speed screw quantitative filling device. Background Technology

[0002] "Filling" generally refers to the process of filling liquid, semi-fluid, or powder materials into containers (such as bottles, cans, bags, etc.), and is widely used in the food, beverage, chemical, and pharmaceutical industries.

[0003] Currently, filling requires the use of quantitative filling equipment. However, current filling equipment lacks the function of completely squeezing out the quantitative material. The material will generally be discharged from the pipe and enter the tank on its own. This state will cause a large amount of material to remain on the inner wall of the discharge pipe. This residual material will cause inaccurate filling and affect the filling quality. Summary of the Invention

[0004] The technical problem to be solved by this utility model is to provide an adjustable speed screw quantitative filling device, which can scrape off excess material through a rotating scraper to make the material quantitatively filled, and push out the material remaining on the wall of the quantitative tube through an extrusion column, so as to solve the problems mentioned in the background art.

[0005] This utility model is achieved through the following technical solution: an adjustable speed screw quantitative filling device, including a housing, a quantitative tube communicating with the inner cavity of the housing is installed at one end of the housing, a positioning tube communicating with the inner cavity of the housing is installed at the other end of the housing, the positioning tube is arranged perpendicularly to the quantitative tube, a baffle is provided at the end of the quantitative tube away from the housing, a central column is provided inside the housing, a scraper is installed on the outer ring surface of the central column, an extrusion column is provided in the opening at the end of the positioning tube away from the quantitative tube, and a drive mechanism for moving the extrusion column is installed on the outer end face of the extrusion column.

[0006] As a preferred technical solution, the drive mechanism includes a lead screw, a first motor, a positioning plate, and a fixing frame. One end of the fixing frame is mounted on the housing, and the other end extends to the outer end face of the extrusion column and is fixedly connected to the first motor. A lead screw hole is vertically provided on the exposed end face of the extrusion column. The shaft of the first motor passes through the fixing frame and is fixedly connected to the lead screw through a coupling. The other end of the lead screw is threaded into the lead screw hole. A positioning groove is provided on one side of the extrusion column located in the lead screw hole. The positioning plate is set in the positioning groove. One end of the positioning plate extends to the outside and is mounted on the fixing frame.

[0007] As a preferred technical solution, the central column is located at the center of the inner cavity of the housing, and a mounting hole is provided at the center of one end of the housing. A sealed bearing is installed in the mounting hole, and a shaft is installed in the inner ring of the sealed bearing. One end of the shaft is installed on the central column, and a second motor connected to the shaft is installed at the center of the housing.

[0008] As a preferred technical solution, the baffle is bent upward on both sides to form a side section, the quantitative tube is provided with guide grooves on both sides, a guide strip is installed on the inner side of the side section, the guide strip is slidably set in the guide groove, a fixing block is installed on one side section, a cylinder is installed on the fixing block, and the outer shell of the cylinder is installed on the quantitative tube.

[0009] As a preferred technical solution, a feed pipe is installed on the metering tube, and the feed pipe is located below the extrusion column.

[0010] As a preferred technical solution, a discharge pipe is installed at the end of the housing away from the positioning tube.

[0011] As a preferred technical solution, support frames are installed on both sides of the housing.

[0012] The beneficial effects of this utility model are as follows: This utility model has a simple structure. The material enters the metering tube through the feed pipe, and the scraper can scrape off the overflowing material in the metering tube to ensure the amount of material. The material is discharged from the discharge pipe for recycling and reuse. As the extrusion column descends, it can seal the opening of the discharge pipe to prevent further feeding. After the baffle is opened, the material can be discharged quickly by the squeezing of the extrusion column and gravity. The extrusion column can also push out the material remaining on the wall of the metering tube to ensure the filling accuracy. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a side view of the present invention;

[0016] Figure 3 This is a schematic diagram of the structure of this utility model after removing the extrusion column;

[0017] Figure 4 This is a cross-sectional view of the present invention.

[0018] The components are as follows: 1. Shell; 2. Metering tube; 3. Positioning tube; 4. Extrusion column; 5. Lead screw; 6. First motor; 7. Positioning plate; 8. Fixing frame; 9. Feed pipe; 10. Baffle; 11. Guide bar; 12. Fixing block; 13. Support frame; 14. Cylinder; 15. Discharge pipe; 16. Central column; 17. Scraper; 18. Second motor. Detailed Implementation

[0019] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0020] All features disclosed in this specification, or all steps in all disclosed methods or processes, may be combined in any way, except for mutually exclusive features and / or steps.

[0021] Any feature disclosed in this specification (including any appended claims, abstract, and drawings) may be replaced by other equivalent or similar features, unless specifically stated otherwise. That is, unless specifically stated otherwise, each feature is merely one example of a series of equivalent or similar features.

[0022] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the present invention discloses an adjustable speed screw quantitative filling device, comprising a housing 1. A quantitative tube 2 communicating with the inner cavity of the housing 1 is installed at one end of the housing 1, and a positioning tube 3 communicating with the inner cavity of the housing 1 is installed at the other end of the housing 1. The positioning tube 3 is arranged perpendicularly to the quantitative tube 2. A baffle 10 is provided at the end of the quantitative tube 2 away from the housing 1. A central column 16 is provided inside the housing 1. A scraper 17 is installed on the outer ring surface of the central column 16. An extrusion column 4 is provided in the opening at the end of the positioning tube 3 away from the quantitative tube 2. A drive mechanism for moving the extrusion column is installed on the outer end face of the extrusion column 4.

[0023] In this embodiment, the driving mechanism includes a lead screw 5, a first motor 6, a positioning plate 7, and a fixing frame 8. One end of the fixing frame 8 is mounted on the housing 1, and the other end extends to the end face of the extrusion column 4 and is fixedly connected to the first motor 6. A lead screw hole is vertically provided on the exposed end face of the extrusion column 4. The rotating shaft of the first motor 6 passes through the fixing frame 8 and is fixedly connected to the lead screw 5 through a coupling. The other end of the lead screw 5 is threaded into the lead screw hole. A positioning groove is provided on one side of the extrusion column 4 located in the lead screw hole. The positioning plate 7 is set in the positioning groove. One end of the positioning plate 7 extends to the outside and is mounted on the fixing frame 8.

[0024] In this embodiment, the central column 16 is located at the center of the inner cavity of the housing 1. A mounting hole is provided at the center of one end of the housing 1. A sealed bearing is installed in the mounting hole. A shaft is installed in the inner ring of the sealed bearing. One end of the shaft is installed on the central column 16. A second motor 18 connected to the shaft is installed at the center of the housing 1.

[0025] In this embodiment, the baffle 10 is bent upward on both sides to form a side, and the metering tube 2 is provided with guide grooves on both sides. A guide strip 11 is installed on the inner side of the side and the guide strip 11 is slidably disposed in the guide groove. A fixing block 12 is installed on one side and a cylinder 14 is installed on the fixing block 12. The outer shell of the cylinder 14 is installed on the metering tube 2. The baffle can be positioned by the guide strip and the positioning groove, so that the baffle can only move back and forth along the guide groove to ensure the stability after installation.

[0026] The cylinder, the first motor, and the second motor are all controlled by a microcontroller. After a certain period of time, when the amount of material discharged has reached the required level, the first motor is activated, causing the extrusion column to descend and seal the opening of the feed pipe. Simultaneously, the second motor is activated, and its rotation drives the central column and scraper. The scraper removes excess material from the metering tube to ensure filling accuracy. The second motor stops after one revolution, while the first motor, after a short pause, can start running again, increasing its rotational speed so that the extrusion column descends quickly. The descent speed can be controlled to rapidly push out the internal material, increasing the discharge speed. The friction between the extrusion column and the metering tube removes residual material, ensuring filling accuracy.

[0027] In this embodiment, a feed pipe 9 is installed on the metering tube 2. The feed pipe 9 is located below the extrusion column 4 so that the material discharged from the feed pipe can flow out smoothly and enter the metering tube through the positioning tube.

[0028] In this embodiment, a discharge pipe 15 is installed at the end of the housing 1 away from the positioning tube 3. A flexible hose can be connected to the discharge pipe, and the other end of the flexible hose can be placed into the collection box so that the discharged material can be collected and reused later.

[0029] In this embodiment, support frames 13 are installed on both sides of the housing 1.

[0030] The feed pipe is connected to the storage tank through a pipeline and is equipped with a material pump, which allows the material to be injected into the positioning tube along the pipeline and feed pipe and fall into the metering tube. As the material increases, the excess material will overflow from the metering tube. The second motor can drive the rotation of the central column and scraper. The scraper can scrape off the excess material at the top of the metering tube and push it along the shell until it is discharged from the discharge pipe. The discharged material can be recycled and reused, avoiding waste.

[0031] As the second motor starts, the first motor also starts synchronously. The start of the first motor drives the lead screw, and the rotation of the lead screw pushes the extrusion column. As the extrusion column descends, it seals the opening of the feed tube, preventing further feeding. The extension of the piston rod on the cylinder pushes the baffle outward, causing the baffle to move away from the end face of the metering tube. After the baffle opens, the material is quickly discharged through the squeezing of the extrusion column and gravity. The extrusion column also pushes out any residual material on the wall of the metering tube, ensuring filling accuracy.

[0032] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions conceived without inventive effort should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope defined in the claims.

Claims

1. An adjustable speed screw quantitative filling device, characterized in that: The device includes a housing (1), one end of which is equipped with a quantitative tube (2) communicating with the inner cavity of the housing (1), and the other end of which is equipped with a positioning tube (3) communicating with the inner cavity of the housing (1). The positioning tube (3) and the quantitative tube (2) are arranged perpendicularly to each other. A baffle (10) is provided at the end of the quantitative tube (2) away from the housing (1). A central column (16) is provided inside the housing (1). A scraper (17) is installed on the outer ring surface of the central column (16). An extrusion column (4) is provided in the opening at the end of the positioning tube (3) away from the quantitative tube (2). A drive mechanism for moving the extrusion column is installed on the outer end face of the extrusion column (4).

2. The adjustable speed screw quantitative filling device according to claim 1, characterized in that: The drive mechanism includes a lead screw (5), a first motor (6), a positioning plate (7), and a fixing frame (8). One end of the fixing frame (8) is mounted on the housing (1), and the other end extends to the end face of the extrusion column (4) and is fixedly connected to the first motor (6). A lead screw hole is vertically provided on the exposed end face of the extrusion column (4). The shaft of the first motor (6) passes through the fixing frame (8) and is fixedly connected to the lead screw (5) through a coupling. The other end of the lead screw (5) is threaded into the lead screw hole. A positioning groove is provided on one side of the extrusion column (4) located in the lead screw hole. The positioning plate (7) is set in the positioning groove. One end of the positioning plate (7) extends to the outside and is mounted on the fixing frame (8).

3. The adjustable speed screw quantitative filling device according to claim 1, characterized in that: The central column (16) is located at the center of the inner cavity of the housing (1). A mounting hole is provided at the center of one end of the housing (1). A sealed bearing is installed in the mounting hole. A shaft is installed in the inner ring of the sealed bearing. One end of the shaft is installed on the central column (16). A second motor (18) connected to the shaft is installed at the center of the housing (1).

4. The adjustable speed screw quantitative filling device according to claim 1, characterized in that: The baffle (10) is bent upward on both sides to form a side. The quantitative tube (2) is provided with guide grooves on both sides. A guide strip (11) is installed on the inner side of the side. The guide strip (11) is slidably set in the guide groove. A fixing block (12) is installed on one side. A cylinder (14) is installed on the fixing block (12). The outer shell of the cylinder (14) is installed on the quantitative tube (2).

5. The adjustable speed screw quantitative filling device according to claim 1, characterized in that: A feed pipe (9) is installed on the metering tube (2), and the feed pipe (9) is located below the extrusion column (4).

6. The adjustable speed screw quantitative filling device according to claim 1, characterized in that: A discharge pipe (15) is installed at the end of the housing (1) away from the positioning tube (3).

7. The adjustable speed screw quantitative filling device according to claim 1, characterized in that: Support frames (13) are installed on both sides of the shell (1).