Turnover device for production and processing of kitchen oil stain separation barrel

Abstract

The turnover device comprises a portal frame, guide grooves are formed in the left end and the right end of the inner wall of the portal frame, lifting assemblies are installed in the guide grooves, and an electric push rod is installed in the lifting assembly on the left side. The kitchen oil stain separation barrel is placed between the clamping blocks, then the electric push rod extends through the switch base, and the first telescopic rods synchronously and reversely move through the gear and rack assembly, so that the second telescopic rods and the electric push rod can be driven to synchronously extend through cooperation of the first telescopic rods; the kitchen oil stain separation barrel is clamped by the two clamping blocks, then the kitchen oil stain separation barrel is driven by the lifting assembly to ascend through the switch base, and then the kitchen oil stain separation barrel is driven by the intermittent rotating mechanism to turn over through the switch base, so that manual output is not needed in the whole lifting and turning process of the kitchen oil stain separation barrel; and the kitchen oil stain separation barrel body can be welded more conveniently in a labor-saving manner.

Description

Technical Field

[0001] This utility model relates to the field of kitchen oil separation bucket production technology, and in particular to a flipping device for the production and processing of kitchen oil separation buckets. Background Technology

[0002] A kitchen grease separator (or oil separator) is a device used to separate grease, food residue and other solid impurities from kitchen wastewater. It is mainly used in home kitchens, catering industry or food processing sites to help reduce blockages and environmental pollution caused by grease being directly discharged into sewers.

[0003] Currently, in the production of kitchen oil-stain separation tanks, stainless steel plates are cut into shapes and then welded into tank bodies. During welding, circumferential welds (such as the connection between the tank body and the bottom / top cover) or complex fillet welds are required. This means that workers need to manually turn the tank body over during the welding process, which makes the entire welding operation quite laborious and troublesome. Utility Model Content

[0004] The purpose of this utility model is to overcome the defects of the prior art and provide a flipping device for the production and processing of kitchen oil separation buckets, so as to solve the problems mentioned in the background art.

[0005] A flipping device for producing and processing kitchen oil separation buckets includes a gantry frame. Guide grooves are formed at both ends of the inner wall of the gantry frame. Lifting components are installed in the guide grooves. An electric push rod is installed in the lifting component on the left side, and a telescopic rod two is installed in the lifting component on the right side. A telescopic rod one is fixed to the outside of the power end of the electric push rod and the outside of the telescopic end of the telescopic rod two. A gear and rack assembly is installed at the upper end of the inner wall of the gantry frame. The upper part of the telescopic rod one is connected to the gear and rack assembly. An intermittent rotation mechanism is fixed to the power end of the electric push rod. A clamping block is connected to the right side of the intermittent rotation mechanism and the telescopic end of the telescopic rod two. A drive device connected to the lifting components is installed on the upper part of the gantry frame.

[0006] Preferably, the lifting assembly includes a threaded rod, a guide block, and a lifting seat. The threaded rod is rotatably connected inside the guide groove, the guide block is slidably connected inside the guide groove, the threaded rod passes through the guide block and is threadedly connected to the guide block, and the lifting seat is located inside the gantry frame and fixed to the guide block.

[0007] Preferably, the electric push rod is embedded and fixed to the lifting seat on the left side, the telescopic rod II is embedded and fixed to the lifting seat on the right side, and a switch seat is installed at the front end of the gantry frame, the switch seat being electrically connected to the electric push rod.

[0008] Preferably, the gear and rack assembly includes a rack and a gear, the gear is rotatably connected to the upper end of the inner wall of the gantry frame, the rack has a pair of symmetrically meshing racks connected to the front and rear sides of the gear, and the upper part of the telescopic rod is fixed to the rack in a one-to-one correspondence.

[0009] Preferably, the intermittent rotation mechanism includes a hollow disk, a first shaft, a grooved wheel, a dial, a pin, a second shaft, a worm gear, a worm, and a second motor. The hollow disk is fixed to the power end of the electric push rod. The first shaft is bearing-connected to the middle of the hollow disk. The grooved wheel is fixed to the outside of the first shaft. The second shaft is located above the first shaft and bearing-connected to the inside of the hollow disk. The dial is fixed to the outside of the second shaft. The pin is fixed to one end of the dial and is inserted into a groove on the outside of the grooved wheel. The switch base is electrically connected to the second motor.

[0010] Preferably, the worm gear is located on one side of the grooved wheel and fixed to the outside of the second shaft, the worm is located above the worm gear and rotatably connected inside the hollow disk, the worm is connected to the worm gear in a transmission connection, the second motor is fixedly installed on the inner wall of the hollow disk, and the output shaft of the second motor is connected to the worm.

[0011] Preferably, the right side of the shaft rod movably passes through the hollow disc and is fixed to the clamping block on the left side, and the clamping block on the right side is connected to the telescopic end of the telescopic rod two through a bearing.

[0012] Preferably, the driving device includes a motor, a hollow top plate, sprockets, and a chain. The hollow top plate is fixed to the upper end of the gantry frame. The motor is fixedly installed on one side of the upper end of the gantry frame. The upper end of the threaded rod extends movably into the interior of the hollow top plate and is fixed to the sprocket. The chain connects the sprockets. The output shaft of the motor is fixed to one of the sprockets. The motor is electrically connected to the switch base.

[0013] The beneficial effects of this utility model are as follows: By placing the kitchen oil-separating tank between the clamping blocks, and then extending the electric push rod through the switch base, since the telescopic rods move synchronously in opposite directions through the gear and rack assembly, the telescopic rods can be used to drive the telescopic rods to extend synchronously with the electric push rod, thereby clamping the kitchen oil-separating tank between the two clamping blocks. Then, the lifting assembly is used through the switch base to lift the kitchen oil-separating tank, and the intermittent rotation mechanism is used through the switch base to flip the kitchen oil-separating tank. In this way, the entire process of lifting and flipping the kitchen oil-separating tank does not require manual effort, making it more convenient and labor-saving to weld the kitchen oil-separating tank. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall design of this utility model.

[0015] Figure 2This is a cross-sectional view of the lifting seat on the right side of this utility model.

[0016] Figure 3 This is a bottom-view cross-sectional view of the gantry frame of this utility model.

[0017] Figure 4 This is a top view sectional diagram of the drive device of this utility model.

[0018] Figure 5 This is a side cross-sectional view of the intermittent rotation mechanism of this utility model.

[0019] In the diagram: 1. Gantry frame; 11. Guide groove; 12. Threaded rod; 13. Guide block; 14. Switch base; 15. Lifting base; 16. Electric push rod; 17. Telescopic rod one; 171. Rack; 172. Gear; 18. Clamping block; 19. Telescopic rod two; 2. Drive device; 21. Motor one; 22. Hollow top plate; 23. Sprocket; 24. Chain; 3. Intermittent rotation mechanism; 31. Hollow disc; 32. Shaft one; 33. Grooved wheel; 34. Dial; 35. Round pin; 36. Shaft two; 37. Worm gear; 38. Worm; 39. Motor two. Detailed Implementation

[0020] like Figure 1 As shown, a flipping device for producing and processing kitchen oil separation buckets includes a gantry frame 1. Guide grooves 11 are opened at both ends of the inner wall of the gantry frame 1. A lifting assembly is installed in the guide grooves 11. The lifting assembly includes a threaded rod 12, a guide block 13, and a lifting seat 15. The threaded rod 12 is rotatably connected inside the guide groove 11, and the guide block 13 is slidably connected inside the guide groove 11. The threaded rod 12 passes through the guide block 13 and is threadedly connected to it. The lifting seat 15 is located inside the gantry frame 1 and fixed to the guide block 13. When the threaded rod 12 rotates, the threaded engagement between the threaded rod 12 and the guide block 13 causes the guide block 13 to slide up and down along the guide groove 11, thus driving the lifting seat 15 to move up and down.

[0021] like Figures 1-2 As shown, an electric push rod 16 is installed in the lifting assembly on the left, and a telescopic rod 19 is installed in the lifting assembly on the right. The electric push rod 16 is embedded and fixed to the lifting seat 15 on the left, and the telescopic rod 19 is embedded and fixed to the lifting seat 15 on the right. A switch seat 14 is installed at the front end of the gantry frame 1. The switch seat 14 is electrically connected to the electric push rod 16. A telescopic rod 17 is fixed to the outside of the power end of the electric push rod 16 and the outside of the telescopic end of the telescopic rod 19. When the lifting seat 15 moves up and down, it can drive the telescopic rod 17 to move forward and backward. The switch seat 14 of the electric push rod 16 has two buttons that control the extension and retraction of the electric push rod 16, which can drive the telescopic rod 17 to move horizontally.

[0022] like Figures 1-3 As shown, a gear and rack assembly is installed on the upper end of the inner wall of the gantry frame 1. The upper part of the telescopic rod 17 is connected to the gear and rack assembly. The gear and rack assembly includes a rack 171 and a gear 172. The gear 172 is rotatably connected to the upper end of the inner wall of the gantry frame 1. A pair of racks 171 are symmetrically meshed and connected to the front and rear sides of the gear 172. The upper part of the telescopic rod 17 is fixed to the rack 171 in a one-to-one correspondence. When one of the telescopic rods 17 moves horizontally, it can drive one of the racks 171 to move. At this time, the rack 171 meshes with the gear 172 and drives the gear 172 to rotate. In this way, the gear 172 can drive the other rack 171 to move synchronously in the opposite direction, so that the other telescopic rod 17 moves synchronously in the opposite direction. In this way, the telescopic rods 17 can bring the distance between them closer or widen the distance between them.

[0023] like Figures 1-5As shown, the power end of the electric push rod 16 is fixed with an intermittent rotation mechanism 3. A clamping block 18 is connected to the right side of the intermittent rotation mechanism 3 and the telescopic end of the telescopic rod 19. The intermittent rotation mechanism 3 includes a hollow disk 31, a first shaft 32, a grooved wheel 33, a dial 34, a pin 35, a second shaft 36, a worm gear 37, a worm 38, and a second motor 39. The hollow disk 31 is fixed to the power end of the electric push rod 16. The first shaft 32 is bearing-connected to the middle of the hollow disk 31. The grooved wheel 33 is fixed to the outside of the first shaft 32. The second shaft 36 is located above the first shaft 32 and bearing-connected to... Inside the hollow disc 31, the dial 34 is fixed to the outside of the shaft 36, and the pin 35 is fixed to one end of the dial 34. The pin 35 is inserted into the groove on the outside of the grooved wheel 33. The switch base 14 is electrically connected to the motor 39. The worm gear 37 is located on one side of the grooved wheel 33 and fixed to the outside of the shaft 36. The worm 38 is located above the worm gear 37 and rotatably connected inside the hollow disc 31. The worm 38 is drively connected to the worm gear 37. The motor 39 is fixedly installed on the inner wall of the hollow disc 31. The output shaft of the motor 39 is connected to the worm 38. The right side of the shaft 32 is movable through... The hollow disc 31 is inserted and fixed to the clamping block 18 on the left. The clamping block 18 on the right is connected to the telescopic end of the telescopic rod 19 via a bearing. As the telescopic rod 17 closes the gap, the clamping block 18 also closes the gap. During this process, the operator holds the clamping block 18 on the right to ensure that the arc surface of the clamping block 18 corresponds to the arc surface of the kitchen oil separation tank, so that the two clamping blocks 18 clamp the kitchen oil separation tank. The button on the switch base 14 controls the motor 2 39 to start, so that the motor 2 39 drives the worm gear 38 to rotate. As the worm gear 38 and the worm gear 39 rotate, the motor 2 39 drives the worm gear 39 to rotate. The worm gear 37 drives the shaft 36 to rotate, which in turn drives the dial 34 to rotate. This causes the dial 34 to drive the pin 35 to move in a circular motion. The pin 35 inserts into and slides out of the groove on the outer wall of the grooved wheel 33, allowing the grooved wheel 33 to rotate intermittently by 90 degrees. This causes the shaft 32 to drive the left clamping block 18 to rotate intermittently by 90 degrees. As the left clamping block 18 rotates the kitchen oil separation tank, the kitchen oil separation tank can also drive the right clamping block 18 to rotate synchronously. This facilitates the rotation of the kitchen oil separation tank during welding.

[0024] like Figures 1-4As shown, a drive device 2 connected to the lifting assembly is installed on the upper part of the gantry frame 1. The drive device 2 includes a motor 21, a hollow top plate 22, a sprocket 23, and a chain 24. The hollow top plate 22 is fixed to the upper end of the gantry frame 1. The motor 21 is fixedly installed on one side of the upper end of the gantry frame 1. The upper end of the threaded rod 12 extends movably through the hollow top plate 22 and is fixed to the sprocket 23. The chain 24 connects between the sprockets 23. The output shaft of the motor 21 is fixed to one of the sprockets 23. The motor 21 is electrically connected to the switch base 14. The motor 21 can be controlled to rotate forward and backward through the two buttons on the switch base 14. The forward and reverse rotation of the motor 21 drives one of the sprockets 23 to rotate forward and backward. Since the sprockets 23 rotate synchronously through the chain 24, the two sprockets 23 can rotate synchronously. In this way, the sprockets 23 drive the threaded rod 12 to rotate, and the two threaded rods 12 rotate synchronously in the same direction.

[0025] Working principle: By placing the kitchen grease separator between the clamping blocks 18, the electric push rod 16 is extended via the switch base 14, which drives the telescopic rod 17 to move horizontally. When one of the telescopic rods 17 moves horizontally, it drives one of the racks 171 to move. At this time, the rack 171 meshes with the gear 172, causing the gear 172 to rotate. In this way, the gear 172 drives the other rack 171 to move synchronously in the opposite direction, causing the other telescopic rod 17 to move synchronously in the opposite direction. This allows the telescopic rods 17 to close the gap between them. During this process, the operator... The operator holds the right-side clamping block 18 to ensure that its curved surface corresponds to the curved surface of the kitchen grease separator, allowing the two clamping blocks 18 to grip the grease separator. Once gripped, the switch base 14 controls the motor 21 to rotate forward. The forward rotation of motor 21 drives one of the sprockets 23 to rotate forward. Because the sprockets 23 rotate synchronously via the chain 24, both sprockets 23 rotate synchronously. This, in turn, drives the threaded rod 12 to rotate, causing both threaded rods 12 to rotate synchronously in the same direction. When the threaded rod 12 rotates forward... During rotation, as the threaded rod 12 engages with the guide block 13, the guide block 13 slides upward along the guide groove 11. This guide block 13 drives the lifting seat 15 to rise, causing the clamping block 18 to lift the kitchen oil separation tank away from the ground. Then, the switch seat 14 controls the start of motor 39, which drives the worm gear 38 to rotate. As the worm gear 38 and worm wheel 37 transmit power, the worm wheel 37 drives the shaft 36 to rotate. This shaft 36 then drives the dial 34 to rotate, causing the dial 34 to drive the pin 35 in a circular motion. Insert and slide out of the groove on the outer wall of the grooved wheel 33, so that the grooved wheel 33 can rotate intermittently by 90 degrees. This causes the shaft 32 to drive the left clamping block 18 to rotate intermittently by 90 degrees. In this way, while the left clamping block 18 drives the kitchen oil separation tank to flip, the kitchen oil separation tank can also drive the right clamping block 18 to rotate synchronously. This makes it convenient to flip the kitchen oil separation tank during welding. In this way, the entire process of lifting and flipping the kitchen oil separation tank does not require manual labor, and the welding work of the kitchen oil separation tank can be carried out more conveniently and labor-savingly.

Claims

1. A turning device for producing and processing kitchen oil separation buckets, comprising a gantry frame (1), characterized in that: The gantry frame (1) has guide grooves (11) on both the left and right sides of its inner wall. A lifting assembly is installed in the guide groove (11). An electric push rod (16) is installed in the lifting assembly on the left side, and a telescopic rod (19) is installed in the lifting assembly on the right side. A telescopic rod (17) is fixed to the outside of the power end of the electric push rod (16) and the outside of the telescopic end of the telescopic rod (19). A gear and rack assembly is installed on the upper end of the inner wall of the gantry frame (1). The upper part of the telescopic rod (17) is connected to the gear and rack assembly. An intermittent rotation mechanism (3) is fixed to the power end of the electric push rod (16). A clamping block (18) is connected to the right side of the intermittent rotation mechanism (3) and the telescopic end of the telescopic rod (19). A drive device (2) connected to the lifting assembly is installed on the upper part of the gantry frame (1).

2. The flipping device for producing and processing kitchen oil separation buckets according to claim 1, characterized in that: The lifting assembly includes a threaded rod (12), a guide block (13), and a lifting seat (15). The threaded rod (12) is rotatably connected inside the guide groove (11), and the guide block (13) is slidably connected inside the guide groove (11). The threaded rod (12) passes through the guide block (13) and is threadedly connected to the guide block (13). The lifting seat (15) is located inside the gantry frame (1) and is fixed to the guide block (13).

3. The flipping device for producing and processing kitchen oil separation buckets according to claim 2, characterized in that: The electric push rod (16) is embedded and fixed to the lifting seat (15) on the left side, the telescopic rod (19) is embedded and fixed to the lifting seat (15) on the right side, and a switch seat (14) is installed at the front end of the gantry frame (1), and the switch seat (14) is electrically connected to the electric push rod (16).

4. The flipping device for producing and processing kitchen oil separation buckets according to claim 1, characterized in that: The gear and rack assembly includes a rack (171) and a gear (172). The gear (172) is rotatably connected to the upper end of the inner wall of the gantry frame (1). The rack (171) has a pair of symmetrical meshing connections on the front and rear sides of the gear (172). The upper part of the telescopic rod (17) is fixed in correspondence with the rack (171).

5. The flipping device for producing and processing kitchen oil separation buckets according to claim 3, characterized in that: The intermittent rotation mechanism (3) includes a hollow disk (31), a first shaft (32), a grooved wheel (33), a dial (34), a round pin (35), a second shaft (36), a worm gear (37), a worm (38), and a second motor (39). The hollow disk (31) is fixed to the power end of the electric push rod (16). The first shaft (32) is bearing-connected to the middle of the hollow disk (31). The grooved wheel (33) is fixed to the outside of the first shaft (32). The second shaft (36) is located above the first shaft (32) and bearing-connected to the inside of the hollow disk (31). The dial (34) is fixed to the outside of the second shaft (36). The round pin (35) is fixed to one end of the dial (34). The round pin (35) is inserted into the groove on the outside of the grooved wheel (33). The switch seat (14) is electrically connected to the second motor (39).

6. The flipping device for producing and processing kitchen oil separation tanks according to claim 5, characterized in that: The worm gear (37) is located on one side of the grooved wheel (33) and fixed outside the shaft (36). The worm (38) is located above the worm gear (37) and rotatably connected inside the hollow disk (31). The worm (38) is connected to the worm gear (37) in a transmission connection. The motor (39) is fixedly installed on the inner wall of the hollow disk (31). The output shaft of the motor (39) is connected to the worm (38).

7. The flipping device for producing and processing kitchen oil separation tanks according to claim 6, characterized in that: The right side of the shaft (32) moves through the hollow disc (31) and is fixed to the clamping block (18) on the left side. The clamping block (18) on the right side is connected to the telescopic end of the telescopic rod (19) through a bearing.

8. The flipping device for producing and processing kitchen oil separation tanks according to claim 7, characterized in that: The drive device (2) includes a motor (21), a hollow top plate (22), a sprocket (23), and a chain (24). The hollow top plate (22) is fixed to the upper end of the gantry frame (1). The motor (21) is fixedly installed on one side of the upper end of the gantry frame (1). The upper end of the threaded rod (12) extends movably through the hollow top plate (22) and is fixed to the sprocket (23). The chain (24) is connected between the sprockets (23). The output shaft of the motor (21) is fixed to one of the sprockets (23). The motor (21) is electrically connected to the switch base (14).

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