Transfer device for high-durability IMD full-color intelligent panel production
By designing a transfer mechanism with a transfer frame and sliding rails, the problem of traditional transfer devices being incompatible with panels of different sizes has been solved, achieving efficient intelligent panel transfer and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGYIN LAILI COLOR PRINTING CO LTD
- Filing Date
- 2025-04-29
- Publication Date
- 2026-04-28
AI Technical Summary
The transfer devices in traditional IMD full-color smart panel production are incompatible with panels of different sizes, resulting in frequent fixture changes, increased downtime, and reduced production efficiency.
A transfer mechanism including a transfer frame, a sliding track, an electric cylinder, and a vacuum suction cup was designed. Through the cooperation of the sliding block and the electric cylinder, flexible transfer of panels of different sizes can be achieved.
It enables flexible transfer of smart panels of different sizes, reduces the frequency of fixture changes, and improves production efficiency and equipment stability.
Smart Images
Figure CN224171911U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of high-durability IMD full-color smart panel transfer technology, specifically relating to a transfer device for the production of high-durability IMD full-color smart panels. Background Technology
[0002] The highly durable IMD full-color smart panel is a smart home appliance interactive interface based on in-mold decoration technology. It combines materials science, industrial design, and intelligent interaction technology, and features high durability, full-color display, and intelligent functions.
[0003] Traditional IMD (In-Mold Decoration) panel production often uses fixed clamping mechanisms for transfer devices. However, these clamping mechanisms are not compatible with panels of different sizes and require frequent clamp changes, leading to increased downtime and reduced production efficiency. To address this, we propose a highly durable transfer device for producing full-color intelligent IMD panels. Utility Model Content
[0004] The purpose of this invention is to provide a transfer device for the production of highly durable IMD full-color smart panels, aiming to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A transfer device for producing high-durability IMD full-color smart panels includes: a processing table, the upper surface of which is provided with a first conveying rail and a second conveying rail, and the upper surface of which is equipped with a transfer mechanism for moving the high-durability IMD full-color smart panels from the surface of the first conveying rail to the surface of the second conveying rail.
[0007] The transfer mechanism includes a transfer frame mounted on the upper surface of a processing table. The surface of the transfer frame has two horizontally extending first sliding rails. A first sliding block is slidably connected to the surface of each first sliding rail. A first sliding table is fixedly connected to the surface of each first sliding block. The surface of each first sliding table has two horizontally extending second sliding rails. A second sliding table is slidably connected to the surface of each second sliding rail. A first electric cylinder for longitudinal adjustment is mounted on the surface of the second sliding table. A movable stage is fixedly connected to the surface of the piston rod of the first electric cylinder. A movable shell is fixedly connected to the bottom of the movable stage. The interior of the movable shell has two horizontally extending third sliding rails. A third sliding table is slidably connected to the surface of each third sliding rail. Two vacuum suction cups are fixedly connected to the surface of the third sliding table. Two second electric cylinders are mounted on the surface of the movable shell. A near-infrared sensor is mounted on the surface of the piston rod of each second electric cylinder.
[0008] As a preferred embodiment of this utility model, the bottom of the processing table is equipped with multiple support seats, and the bottom of the support seats is equipped with anti-slip pads.
[0009] As a preferred embodiment of this utility model, an electric slide is installed on one side of the upper surface of the transfer frame, and the moving part of the electric slide is fixedly connected to the first slide.
[0010] As a preferred embodiment of this utility model, a limiting shell is provided on the other side of the upper surface of the transfer frame, and a tank chain is slidably connected to the inner wall of the limiting shell, and the tank chain is fixedly connected to one side of the first sliding table.
[0011] As a preferred embodiment of this utility model, limit blocks are installed on both sides of the first sliding table, and a protective pad is provided on the inner surface of the limit block.
[0012] As a preferred embodiment of this utility model, a transmission gear plate is installed on one side of the first sliding table, a servo motor is installed on the surface of the second sliding table, and a transmission gear that meshes with the transmission gear plate is fixedly connected to the surface of the output shaft of the servo motor.
[0013] In a preferred embodiment of this utility model, a plurality of guide rods are fixedly connected to the surface of the movable stage, and the guide rods are slidably connected to the surface of the second sliding stage.
[0014] As a preferred embodiment of this utility model, a double-headed cylinder is installed inside the movable shell, and the piston rods on both sides of the double-headed cylinder are respectively fixedly connected to two third sliding tables.
[0015] As a preferred embodiment of this utility model, two spring telescopic rods are fixedly connected to the bottom of the movable shell and outside the near-infrared sensor, and a buffer plate is installed at the bottom of the spring telescopic rods.
[0016] As a preferred embodiment of this utility model, the surfaces of the third sliding platforms on both sides are fixedly connected with reinforcing plates.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] This solution uses a first sliding table and a first sliding block to move on the surface of the first sliding rail, and a second sliding table to move on the surface of the second sliding rail. Then, the first electric cylinder extends its piston rod to drive the moving table and moving shell to adjust their height. At this time, the smart panel can be transferred by a vacuum suction cup and moved on the surface of the third sliding rail by a third sliding table, thus adapting to smart panels of different sizes. Attached Figure Description
[0019] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0020] In the attached diagram:
[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0022] Figure 2 This is a schematic diagram of the transfer mechanism in the structure of this utility model;
[0023] Figure 3 This is a partial structural schematic diagram of the transfer mechanism in the present invention;
[0024] Figure 4 This is a partial structural cross-sectional view of the transfer mechanism in the present invention.
[0025] In the diagram: 1. Processing table; 2. First conveyor rail; 3. Second conveyor rail; 4. Transfer mechanism; 401. Transfer frame; 402. First sliding rail; 403. First sliding block; 404. First sliding table; 405. Electric sliding table; 406. Limiting shell; 407. Tank chain; 408. Second sliding rail; 409. Second sliding table; 410. First electric cylinder; 411. Limiting block; 412. Servo motor; 413. Transmission gear; 414. Transmission gear plate; 415. Moving shell; 416. Guide rod; 417. Third sliding rail; 418. Third sliding table; 419. Vacuum suction cup; 420. Second electric cylinder; 421. Near-infrared sensor; 422. Double-headed cylinder; 423. Spring telescopic rod; 424. Buffer plate; 425. Moving table; 426. Reinforcing plate; 5. Support base; 6. Anti-slip pad. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Example
[0028] Please see Figure 1-4 The technical solution provided in this embodiment is as follows:
[0029] A transfer device for producing high-durability IMD full-color smart panels includes: a processing table 1, with a first conveyor rail 2 and a second conveyor rail 3 on the upper surface of the processing table 1; a transfer mechanism 4 for moving high-durability IMD full-color smart panels from the surface of the first conveyor rail 2 to the surface of the second conveyor rail 3 mounted on the upper surface of the processing table 1; the transfer mechanism 4 includes a transfer frame 401 mounted on the upper surface of the processing table 1; two horizontally extending first sliding rails 402 are provided on the surface of the transfer frame 401; a first sliding block 403 is slidably connected to the surface of the first sliding rails 402; a first sliding table 404 is fixedly connected to the surface of the first sliding block 403; two horizontally extending second sliding rails 408 are provided on the surface of the first sliding table 404; a second sliding table 409 is slidably connected to the surface of the second sliding rails 408; a first electric cylinder 410 for longitudinal adjustment is mounted on the surface of the second sliding table 409; and a moving table 425 is fixedly connected to the surface of the piston rod of the first electric cylinder 410. The bottom of the moving platform 425 is fixedly connected to a moving shell 415. Inside the moving shell 415, there are two horizontally extending third sliding rails 417. A third sliding table 418 is slidably connected to the surface of the third sliding rails 417. Two vacuum suction cups 419 are fixedly connected to the surface of the third sliding table 418. Two second electric cylinders 420 are mounted on the surface of the moving shell 415. Near-infrared sensors 421 are mounted on the surface of the piston rods of the second electric cylinders 420. The first sliding table 404 and the first sliding block 403 move on the surface of the first sliding rail 402, and the second sliding table 409 moves on the surface of the second sliding rail 408. Then, the first electric cylinder 410 extends its piston rod to drive the moving platform 425 and the moving shell 415 to adjust their height. At this time, the smart panel can be transferred by the vacuum suction cups 419 and moved by the third sliding table 418 on the surface of the third sliding rail 417, so as to adapt to smart panels of different sizes.
[0030] Specifically, the bottom of the processing table 1 is equipped with multiple support bases 5, and the bottom of the support bases 5 is equipped with anti-slip pads 6. The cooperation between the support bases 5 and the anti-slip pads 6 increases the stability of the processing table 1 during use and reduces the probability of the device shifting due to operation.
[0031] Specifically, an electric slide 405 is installed on one side of the upper surface of the transfer frame 401, and the moving part of the electric slide 405 is fixedly connected to the first slide 404. With the setting of the electric slide 405, when the electric slide 405 is started, its moving part drives the first slide 404 to move.
[0032] Specifically, a limiting shell 406 is provided on the other side of the upper surface of the transfer frame 401. A tank chain 407 is slidably connected to the inner wall of the limiting shell 406, and the tank chain 407 is fixedly connected to one side of the first sliding table 404. When the first sliding table 404 moves, it will drive the tank chain 407 to slide inside the limiting shell 406, thereby protecting the wire harness on the surface of the first sliding table 404.
[0033] Specifically, limit blocks 411 are installed on both sides of the surface of the first sliding table 404. The inner surface of the limit block 411 is provided with a protective pad. By setting the limit block 411 and the protective pad, the movement trajectory of the second sliding table 409 can be blocked from both sides of the first sliding table 404, thereby reducing the probability of the second sliding table 409 falling off the surface of the second sliding rail 408.
[0034] Specifically, a transmission gear plate 414 is installed on one side of the first sliding table 404, and a servo motor 412 is installed on the surface of the second sliding table 409. A transmission gear 413 that meshes with the transmission gear plate 414 is fixedly connected to the surface of the output shaft of the servo motor 412. When the servo motor 412 starts its output shaft, it drives the transmission gear 413 to rotate. At this time, under the action of the transmission gear plate 414 that meshes with it, the second sliding table 409 moves on the surface of the second sliding rail 408.
[0035] Specifically, multiple guide rods 416 are fixedly connected to the surface of the moving stage 425, and the guide rods 416 are slidably connected to the surface of the second sliding stage 409. With the setting of the guide rods 416, when the moving stage 425 moves, it will drive the guide rods 416 to slide on the surface of the second sliding stage 409, thereby increasing the stability of the moving stage 425 when it moves.
[0036] Specifically, a double-headed cylinder 422 is installed inside the movable housing 415, and the piston rods on both sides of the double-headed cylinder 422 are fixedly connected to two third sliding tables 418 respectively. With the double-headed cylinder 422, when the double-headed cylinder 422 is started, its piston rods on both sides drive the third sliding tables 418 to move on the surface of the third sliding rail 417, thereby adjusting the position of the vacuum suction cup 419.
[0037] Specifically, two spring telescopic rods 423 are fixedly connected to the bottom of the movable housing 415 and outside the near-infrared sensor 421. A buffer plate 424 is installed at the bottom of the spring telescopic rods 423. Through the cooperation of the spring telescopic rods 423 and the buffer plate 424, the height of the panel can be limited, thereby reducing the probability of the panel contacting the internal components of the device and thus better protecting the panel.
[0038] Specifically, reinforcing plates 426 are fixedly connected to the surfaces of the third sliding platforms 418 on both sides. By setting the reinforcing plates 426, the two vacuum suction cups 419 can be reinforced, thereby improving the stability of the vacuum suction cups 419 during operation.
[0039] Working principle: The panel is transported via the first conveyor rail 2. Then, the electric slide 405 activates its moving parts to move the first slide 404. The first slide 404 and the first sliding block 403 move on the surface of the first slide rail 402. The servo motor 412 activates its output shaft to drive the transmission gear 413 to rotate. At this time, the transmission gear plate 414 meshes with it and drives the second slide 409 to move on the surface of the second slide rail 408. Then, the first electric cylinder 410 extends its piston rod to drive the moving platform 425 and the moving shell 415 to adjust their height. At this time, the smart panel can be transferred by the vacuum suction cup 419. The panel can then be moved to the surface of the second conveyor rail 3. When the double-headed cylinder 422 is activated, its two piston rods drive the third slide 418 to move on the surface of the third slide rail 417, thereby adjusting the position of the vacuum suction cup 419, so as to adapt to smart panels of different sizes.
[0040] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A transfer device for producing high-durability IMD full-color smart panels, characterized in that, include: A processing table (1) is provided with a first conveying rail (2) and a second conveying rail (3) on its upper surface. A transfer mechanism (4) is installed on the upper surface of the processing table (1) for moving the high-durability IMD full-color smart panel on the surface of the first conveying rail (2) to the surface of the second conveying rail (3). The transfer mechanism (4) includes a transfer frame (401) mounted on the upper surface of the processing table (1). The surface of the transfer frame (401) is provided with two horizontally extending first sliding rails (402). A first sliding block (403) is slidably connected to the surface of the first sliding rails (402). A first sliding table (404) is fixedly connected to the surface of the first sliding block (403). The surface of the first sliding table (404) is provided with two horizontally extending second sliding rails (408). A second sliding table (409) is slidably connected to the surface of the second sliding rails (408). A first electric cylinder for longitudinal adjustment is mounted on the surface of the second sliding table (409). (410) A movable stage (425) is fixedly connected to the surface of the piston rod of the first electric cylinder (410). A movable shell (415) is fixedly connected to the bottom of the movable stage (425). The interior of the movable shell (415) is provided with two horizontally extending third sliding rails (417). A third sliding stage (418) is slidably connected to the surface of the third sliding rails (417). Two vacuum suction cups (419) are fixedly connected to the surface of the third sliding stage (418). Two second electric cylinders (420) are installed on the surface of the movable shell (415). A near-infrared sensor (421) is installed on the surface of the piston rod of the second electric cylinder (420).
2. The transfer device for producing high-durability IMD full-color smart panels according to claim 1, characterized in that, The bottom of the processing table (1) is equipped with multiple support seats (5), and the bottom of the support seats (5) is equipped with anti-slip pads (6).
3. The transfer device for producing high-durability IMD full-color smart panels according to claim 1, characterized in that, An electric slide (405) is installed on one side of the upper surface of the transfer frame (401), and the moving part of the electric slide (405) is fixedly connected to the first slide (404).
4. The transfer device for producing high-durability IMD full-color smart panels according to claim 1, characterized in that, On the other side of the upper surface of the transfer frame (401), there is a limiting shell (406). The inner wall of the limiting shell (406) is slidably connected to a tank chain (407), and the tank chain (407) is fixedly connected to one side of the first sliding table (404).
5. The transfer device for producing high-durability IMD full-color smart panels according to claim 1, characterized in that, Limiting blocks (411) are installed on both sides of the first sliding table (404), and a protective pad is provided on the inner surface of the limiting block (411).
6. The transfer device for producing high-durability IMD full-color smart panels according to claim 1, characterized in that, A transmission gear plate (414) is mounted on one side of the first sliding stage (404), and a servo motor (412) is mounted on the surface of the second sliding stage (409). A transmission gear (413) that meshes with the transmission gear plate (414) is fixedly connected to the surface of the output shaft of the servo motor (412).
7. The transfer device for producing high-durability IMD full-color smart panels according to claim 1, characterized in that, The surface of the movable stage (425) is fixedly connected with a plurality of guide rods (416), and the guide rods (416) are slidably connected to the surface of the second sliding stage (409).
8. The transfer device for producing high-durability IMD full-color smart panels according to claim 1, characterized in that, The movable housing (415) is equipped with a double-headed cylinder (422), and the piston rods on both sides of the double-headed cylinder (422) are fixedly connected to two third sliding tables (418).
9. The transfer device for producing high-durability IMD full-color smart panels according to claim 1, characterized in that, Two spring telescopic rods (423) are fixedly connected to the bottom of the movable housing (415) and outside the near-infrared sensor (421), and a buffer plate (424) is installed at the bottom of the spring telescopic rods (423).
10. A transfer device for producing high-durability IMD full-color smart panels according to claim 1, characterized in that, The surfaces of the third sliding platforms (418) on both sides are fixedly connected with reinforcing plates (426).