Automatic detection device for side guard plate

Abstract

The utility model provides an automatic detection device for a side guard plate, which belongs to the technical field of manufacturing and comprises a feeding mechanism, a drying and receiving roller way, a motor adaptively mounted on the outer surface of the drying and receiving roller way, a first cylinder fixedly mounted on the surface of the inner wall of the drying and receiving roller way, and support legs fixedly mounted at the bottom of the drying and receiving roller way; and the detection mechanism comprises a fixed table, a detection roller bed fixedly mounted on the surface of the fixed table, a fixed block fixedly mounted on the outer surface of the detection roller bed, a positioning rod fixedly mounted on the outer surface of the fixed block, and a clamping assembly arranged at the bottom of the grabbing assembly. According to the utility model, through mutual cooperation of all parts of the detection mechanism, not only is the detection speed improved, but also the accuracy of identifying scratches and confirming product models is improved, the dependence on manual operation is reduced, the labor cost is reduced, and compared with a traditional manual detection mode, the problems of low efficiency and low accuracy are effectively solved; and a more efficient and more reliable detection process is realized.

Description

Technical Field

[0001] This utility model belongs to the field of manufacturing technology, and specifically relates to an automated inspection device for side guard plates. Background Technology

[0002] With the rapid development of the new energy industry, battery safety protection has become a crucial aspect. Side panels, as a key component of new energy battery packaging, are primarily used to protect batteries from external impacts, compression, and environmental factors during transportation and use, ensuring battery safety and stability. However, traditional manual inspection methods for side panel quality inspection suffer from low efficiency, low accuracy, and high labor costs. To address this, an automated inspection device specifically designed for new energy battery side panels has emerged. This device combines a precise mechanical structure with advanced inspection technology to achieve efficient and accurate inspection of side panel scratches, dimensional accuracy, and model matching, significantly improving production efficiency and product quality, and meeting the demands of modern industry for high-efficiency, high-quality production.

[0003] In existing technologies, side guard plates are mainly inspected manually to check for scratches and confirm product models. Manual inspection is slow, especially in mass production, and cannot meet the needs of fast and efficient production. Each product inspection takes a certain amount of time, and personnel are prone to fatigue, resulting in low overall efficiency. In addition, for some minor scratches or complex model identification tasks, the human eye has limited ability to distinguish and may not be able to meet the required accuracy. Utility Model Content

[0004] The purpose of this invention is to provide an automated side panel inspection device, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An automated side panel inspection device, comprising:

[0007] The feeding mechanism includes a drying receiving roller conveyor, a motor adapted to be installed on the outer surface of the drying receiving roller conveyor, a first cylinder fixedly installed on the inner wall surface of the drying receiving roller conveyor, and a support leg fixedly installed at the bottom of the drying receiving roller conveyor.

[0008] The testing mechanism includes a fixed platform, a testing roller conveyor fixedly installed on the surface of the fixed platform, a fixed block fixedly installed on the outer surface of the testing roller conveyor, a positioning rod fixedly installed on the outer surface of the fixed block, a gripping assembly disposed on the top of the testing roller conveyor, and a clamping assembly disposed at the bottom of the gripping assembly.

[0009] The gripping assembly includes a support column fixedly installed on the outer surface of the fixed platform, a fixed frame fixedly installed on the outer end face of the support column, a conveyor chain movably connected to the inner cavity of the fixed frame, and a first fixed plate fixedly installed at the output end of the conveyor chain.

[0010] As a preferred embodiment of the present invention, the clamping assembly includes a second cylinder fixedly installed on the outer surface of the first fixed plate, a second fixed plate fixedly installed on the output end of the second cylinder, a pneumatic gripper disposed at the bottom of the second fixed plate, and a collection box fixedly installed on the outer surface of the fixed platform.

[0011] In a preferred embodiment of this utility model, the output end of the motor is fixedly connected to the drive shaft of the drying receiving roller conveyor, the drying receiving roller conveyor has a segmented structure, and the output end of the first cylinder is fixedly connected to the inner wall of the drying receiving roller conveyor.

[0012] As a preferred embodiment of this utility model, the surface of the detection roller is provided with a slot, and the fixing block is fixedly connected to the slot.

[0013] In a preferred embodiment of this utility model, the conveyor chain is wrapped around the inside of the fixed frame and driven by the first fixed plate.

[0014] In a preferred embodiment of this utility model, the output end of the second cylinder is connected to the pneumatic gripper via the second fixing plate, and the inner surface of the pneumatic gripper is provided with an anti-slip pad.

[0015] In a preferred embodiment of this utility model, the collection box is located below the pneumatic gripper, and a buffer pad is provided at the top opening of the collection box.

[0016] Compared with the prior art, the beneficial effects of this utility model are: through the cooperation of various components of the testing mechanism, not only is the testing speed improved, but the accuracy of identifying scratches and confirming product models is also improved, reducing reliance on manual operation and lowering labor costs. Compared with traditional manual testing methods, it effectively solves the problems of low efficiency and low accuracy, and achieves a more efficient and reliable testing process. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0018] Figure 1This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the overall structure of the detection system of this utility model;

[0020] Figure 3 This is a top view of the present invention;

[0021] Figure 4 This is a side view of the testing mechanism of this utility model.

[0022] In the diagram: 100, feeding mechanism; 101, drying receiving roller conveyor; 102, motor; 103, first cylinder; 104, support leg; 200, detection mechanism; 201, fixed platform; 202, detection roller conveyor; 203, fixed block; 204, positioning rod; 205, gripping assembly; 205a, support column; 205b, fixed frame; 205c, conveyor chain; 205d, first fixed plate; 206, clamping assembly; 206a, second cylinder; 206b, second fixed plate; 206c, pneumatic gripper; 206d, collection box. Detailed Implementation

[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0025] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0026] Example

[0027] Reference Figures 1-4 This is an embodiment of the present invention, which provides an automated side panel inspection device, comprising:

[0028] The feeding mechanism 100 includes a drying receiving roller conveyor 101, a motor 102 adapted to be installed on the outer surface of the drying receiving roller conveyor 101, a first cylinder 103 fixedly installed on the inner wall surface of the drying receiving roller conveyor 101, and a support leg 104 fixedly installed at the bottom of the drying receiving roller conveyor 101.

[0029] The testing mechanism 200 includes a fixed platform 201, a testing roller conveyor 202 fixedly installed on the surface of the fixed platform 201, a fixed block 203 fixedly installed on the outer surface of the testing roller conveyor 202, a positioning rod 204 fixedly installed on the outer surface of the fixed block 203, a gripping component 205 disposed on the top of the testing roller conveyor 202, and a clamping component 206 disposed on the bottom of the gripping component 205.

[0030] The gripping component 205 includes a support column 205a fixedly installed on the outer surface of the fixed platform 201, a fixed frame 205b fixedly installed on the outer end face of the support column 205a, a conveyor chain 205c movably connected to the inner cavity of the fixed frame 205b, and a first fixed plate 205d fixedly installed at the output end of the conveyor chain 205c.

[0031] The inspection roller conveyor 202 not only supports the side guard plate to be inspected but also ensures its precise positioning during the inspection process. This design reduces inspection errors caused by positional deviations, improving inspection accuracy and reliability.

[0032] Specifically, the clamping assembly 206 includes a second cylinder 206a fixedly mounted on the outer surface of the first fixed plate 205d, a second fixed plate 206b fixedly mounted on the output end of the second cylinder 206a, a pneumatic gripper 206c disposed at the bottom of the second fixed plate 206b, and a collection box 206d fixedly mounted on the outer surface of the fixed platform 201.

[0033] Furthermore, the output end of the motor 102 is fixedly connected to the drive shaft of the drying receiving roller conveyor 101. The drying receiving roller conveyor 101 has a segmented structure, and the output end of the first cylinder 103 is fixedly connected to the inner wall of the drying receiving roller conveyor 101.

[0034] The conveyor chain 205c provides an efficient and reliable transmission method, which can precisely control the position and speed of the gripping component 205 to ensure rapid gripping of defective products, and effectively receive and store the inspected side guard plates through the collection box 206d for subsequent processing or transportation.

[0035] Furthermore, the surface of the inspection roller 202 is provided with a slot, and the fixing block 203 is fixedly connected to the slot.

[0036] Furthermore, the conveyor chain 205c is wrapped inside the fixed frame 205b and driven by the first fixed plate 205d.

[0037] Preferably, the output end of the second cylinder 206a is connected to the pneumatic gripper 206c via the second fixing plate 206b, and the inner surface of the pneumatic gripper 206c is provided with an anti-slip pad.

[0038] It should be noted that the collection box 206d is located below the pneumatic gripper 206c, and a buffer pad is provided at the top opening of the collection box 206d.

[0039] In operation, the drying receiving roller conveyor 101 in the feeding mechanism 100 is driven by a motor 102 adapted to its outer surface, ensuring that the side guard plate can smoothly and quickly enter the inspection process. The output end of the motor 102 is fixedly connected to the drive shaft of the drying receiving roller conveyor 101, ensuring the directness and stability of power transmission. The drying function pre-processes the side guard plate, preparing it for subsequent accurate inspection. The first cylinder 103 is fixedly installed on the inner wall of the drying receiving roller conveyor 101, and its working state, such as speed or position, can be adjusted as needed, increasing the flexibility and adaptability of the system. When the side guard plate is conveyed to the inspection mechanism 200, it will continue to advance along the inspection roller conveyor 202 on the fixed platform 201. The surface of the inspection roller conveyor 202 is provided with a slot for the precise positioning of the fixed block 203, enhancing the overall stability of the system and reducing inspection errors. The positioning rod 204 further assists in the accurate positioning of the side guard plate, ensuring that each part to be inspected is... Once the side guard plate is in the optimal detection position, the gripping assembly 205 located at the top of the detection roller conveyor 202 begins to function. The support column 205a is fixedly installed on the outer surface of the fixed platform 201, providing stable support. The fixed frame 205b is movably connected to the inner cavity of the support column 205a and uses the conveyor chain 205c to drive the first fixed plate 205d, making the gripping action smoother and more stable. As the side guard plate is accurately gripped and moved to the designated position, the clamping assembly 206 begins to operate. The second cylinder 206a is fixedly installed on the outer surface of the first fixed plate 205d and connected to the pneumatic gripper 206c through the second fixed plate 206b. The inner surface of the pneumatic gripper 206c is provided with an anti-slip pad, which not only increases the clamping force but also avoids the risk of the side guard plate slipping during high-speed movement, greatly improving the safety and reliability of the operation. Finally, the defective products that have been detected are placed in the collection box 206d located below the pneumatic gripper 206c.

[0040] In summary, the coordinated operation of various components within the testing organization not only improves testing speed but also enhances the accuracy of scratch identification and product model confirmation. It reduces reliance on manual operation and lowers labor costs. Compared to traditional manual testing methods, it effectively solves the problems of low efficiency and low accuracy, achieving a more efficient and reliable testing process.

[0041] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or rearranged according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0042] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0043] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine task in design, manufacturing, and production without requiring extensive experimentation.

[0044] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An automated inspection device for side guard plates, characterized in that: include, The feeding mechanism (100) includes a drying receiving roller conveyor (101), a motor (102) adapted to be installed on the outer surface of the drying receiving roller conveyor (101), a first cylinder (103) fixedly installed on the inner wall surface of the drying receiving roller conveyor (101), and a support leg (104) fixedly installed at the bottom of the drying receiving roller conveyor (101). The testing mechanism (200) includes a fixed platform (201), a testing roller conveyor (202) fixedly installed on the surface of the fixed platform (201), a fixed block (203) fixedly installed on the outer surface of the testing roller conveyor (202), a positioning rod (204) fixedly installed on the outer surface of the fixed block (203), a gripping assembly (205) disposed on the top of the testing roller conveyor (202), and a clamping assembly (206) disposed on the bottom of the gripping assembly (205). The gripping assembly (205) includes a support column (205a) fixedly installed on the outer surface of the fixed platform (201), a fixed frame (205b) fixedly installed on the outer end face of the support column (205a), a conveyor chain (205c) movably connected to the inner cavity of the fixed frame (205b), and a first fixed plate (205d) fixedly installed at the output end of the conveyor chain (205c).

2. The automated inspection device for side guard plates according to claim 1, characterized in that: The clamping assembly (206) includes a second cylinder (206a) fixedly mounted on the outer surface of the first fixed plate (205d), a second fixed plate (206b) fixedly mounted on the output end of the second cylinder (206a), a pneumatic gripper (206c) disposed at the bottom of the second fixed plate (206b), and a collection box (206d) fixedly mounted on the outer surface of the fixed platform (201).

3. The automated inspection device for side guard plates according to claim 2, characterized in that: The output end of the motor (102) is fixedly connected to the drive shaft of the drying receiving roller (101). The drying receiving roller (101) has a segmented structure, and the output end of the first cylinder (103) is fixedly connected to the inner wall of the drying receiving roller (101).

4. The automated inspection device for side guard plates according to claim 3, characterized in that: The surface of the detection roller (202) is provided with a slot, and the fixing block (203) is fixedly connected to the slot.

5. The automated inspection device for side guard plates according to claim 4, characterized in that: The conveyor chain (205c) surrounds the inside of the fixed frame (205b) and is driven by the first fixed plate (205d).

6. The automated inspection device for side guard plates according to claim 5, characterized in that: The output end of the second cylinder (206a) is connected to the pneumatic gripper (206c) through the second fixing plate (206b), and the inner surface of the pneumatic gripper (206c) is provided with an anti-slip pad.

7. The automated inspection device for side guard plates according to claim 6, characterized in that: The collection box (206d) is located below the pneumatic gripper (206c), and a buffer pad is provided at the top opening of the collection box (206d).

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