Fruit pulp preparation device
By adopting a drive wheel and a crushing component design in the fruit pulp preparation device, the problems of uneven particle size and low pulp yield during pulp crushing were solved, thereby improving the uniformity of fruit pulp particle size and the pulp yield.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SANMENXIA YUANFENG FRUIT CO LTD
- Filing Date
- 2025-05-29
- Publication Date
- 2026-04-28
AI Technical Summary
Existing fruit pulp preparation devices tend to result in uneven particle size and low pulp yield when crushing fruit pulp.
A fruit pulp preparation device was designed, which includes a drive wheel and a crushing component inside the preparation cylinder. The crushing component and the protrusions work together to fully crush the pulp, thereby increasing the particle size and pulp yield.
Through reasonable structural design, the uniformity of fruit pulp particle size and the improvement of fruit pulp yield were achieved.
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Figure CN224172712U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fruit pulp preparation technology, specifically a fruit pulp preparation device. Background Technology
[0002] Brewing is the process of producing alcoholic beverages with a certain concentration through microbial fermentation. Brewing materials and containers are two prerequisites for grain-based brewing. Archaeological discoveries of brewing tools dating back over 5,000 years indicate that brewing existed during the legendary Yellow Emperor and Xia Yu eras, but its origins predate these periods. Ancient people may have first encountered naturally fermented wines and then imitated them. Domestic scholars generally believe that brewing was a relatively developed industry during the Longshan Culture period, with different raw materials, microorganisms, and brewing processes. The use of yeast in brewing is the essence of Chinese brewing; the yeast-making methods recorded in the *Qimin Yaoshu* are still used today, with some minor improvements in later generations. In the brewing process, fruit wines typically use fruit pulp, which is currently made by crushing the fruit flesh.
[0003] The prior art patent number CN202020616058.X discloses a fruit pulp preparation device for brewing, including a frame with a fruit pulp extrusion structure. The fruit pulp extrusion structure consists of a feed inlet, a filter press fixed liquid separation component, and a discharge outlet. The feed inlet is located at the front input end of the filter press fixed liquid separation component and is equipped with a trumpet-shaped feed cylinder. The discharge outlet is located at the rear output end of the filter press fixed liquid separation component and is equipped with a residue discharge trough. Liquid outlet holes are provided on both sides of the frame of the filter press fixed liquid separation component, and a liquid collection tank is provided below the liquid outlet holes. The liquid collection tank is located below the filter press fixed liquid separation component.
[0004] The aforementioned patent also has some shortcomings. For example, when crushing the pulp, it is easy to cause uneven particle size and low pulp yield. Therefore, the existing technology needs to be improved. Utility Model Content
[0005] The purpose of this invention is to provide a fruit pulp preparation device to solve the problem mentioned in the background art that the existing device easily leads to uneven particle size and low pulp yield when crushing fruit pulp.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a fruit pulp preparation device, comprising a preparation machine body, wherein a preparation cylinder is assembled inside the preparation machine body, and a drive wheel is assembled at the center of the preparation cylinder;
[0007] The outer wall of the drive wheel is uniformly and equidistantly fitted with six rolling components along its axis, and the inner wall of the preparation cylinder is uniformly fitted with protrusions.
[0008] The preparation cylinder has a discharge port at the bottom, a filter screen plate is installed inside the discharge port, an inlet is opened at the top of the preparation cylinder, and a discharge hopper is installed at the bottom of the preparation cylinder at the discharge port.
[0009] The rolling assembly includes a fixed plate installed on the outer wall of the drive wheel, a telescopic rod vertically installed on the side wall of the fixed plate, a universal seat installed at the end of the telescopic rod, a universal ball installed inside the universal seat, and a gap between the universal ball and the protrusion.
[0010] A spring is fitted on the outside of the telescopic rod between the fixed plate and the universal joint;
[0011] The main body of the preparation machine is equipped with two crushing wheels at its internal top.
[0012] As a preferred embodiment of the fruit pulp preparation device of this utility model, the inner wall of the universal seat is provided with rotating cavities evenly spaced along its axis, and ball bearings are installed inside the rotating cavities, with the ball bearings fitting snugly against the universal ball bearings.
[0013] As a preferred embodiment of the fruit pulp preparation device of this utility model, the bottom outer wall of the preparation cylinder is provided with embedding grooves at both ends of the discharge port, the two side walls of the filter screen are provided with embedding plates, the embedding plates are installed in the embedding grooves, and the top of the discharge hopper is connected to the embedding plates.
[0014] In a preferred embodiment of the fruit pulp preparation device of this utility model, a threaded hole is provided through the connection between the discharge hopper and the mounting plate, and a threaded groove is provided on the inner wall of the mounting groove, with bolts threaded into the threaded hole and the threaded groove.
[0015] As a preferred embodiment of the fruit pulp preparation device of this utility model, guide plates are installed on both the left and right inner walls of the main body of the preparation machine at both ends of the feed inlet.
[0016] As a preferred embodiment of the fruit pulp preparation device of this utility model, a servo motor a is assembled at the lower end of the outer wall of the main body of the preparation machine, and two servo motors b are assembled at the upper end of the outer wall of the main body of the preparation machine. The drive wheel is connected to the drive end of the servo motor a, and the two crushing wheels are connected to the drive end of the servo motor b.
[0017] As a preferred embodiment of the fruit pulp preparation device of this utility model, the top of the main body of the preparation machine is equipped with a feeding hopper, and the bottom of the main body of the preparation machine is equipped with a support base.
[0018] Compared with the prior art, the beneficial effects of this utility model are: the arrangement of this fruit pulp preparation device has a reasonable structural design;
[0019] By setting a preparation cylinder inside the main body of the preparation machine, and setting a rotating crushing component inside the preparation cylinder, the pulp can be fully crushed by the cooperation of the crushing component and the protrusion, thereby increasing the particle size of the pulp and increasing the pulp yield. Attached Figure Description
[0020] Figure 1 This is a front-view three-dimensional structural schematic diagram of the present invention;
[0021] Figure 2 This is a schematic diagram of the main sectional view of the present invention;
[0022] Figure 3 This is a schematic diagram of the compaction component of this utility model;
[0023] Figure 4 This is a schematic diagram of part A of the present utility model.
[0024] In the diagram: 1. Main body of the preparation machine; 2. Servo motor a; 3. Discharge hopper; 4. Support base; 5. Servo motor b; 6. Feed hopper; 7. Crushing wheel; 8. Guide plate; 9. Preparation cylinder; 10. Filter plate; 11. Drive wheel; 12. Protrusion; 13. Crushing assembly; 131. Telescopic rod; 132. Spring; 133. Fixing plate; 134. Universal seat; 135. Ball bearing; 136. Universal ball; 137. Rotating cavity. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see Figures 1-4 This utility model provides a technical solution:
[0027] In this technical solution, a fruit pulp preparation device includes a preparation machine body 1. The preparation machine body 1 is characterized by having a preparation cylinder 9 installed inside, with a drive wheel 11 installed at the center of the preparation cylinder 9. Six rolling components 13 are evenly and equidistantly installed on the outer wall of the drive wheel 11 along its axis. Protrusions 12 are evenly installed on the inner wall of the preparation cylinder 9. A discharge port 15 is opened at the bottom of the preparation cylinder 9, and a filter screen 10 is installed inside the discharge port 15. An inlet port 14 is opened at the top of the preparation cylinder 9, and the bottom of the preparation cylinder 9 is located at the discharge port. A discharge hopper 3 is installed at the inlet 15; the crushing assembly 13 includes a fixed plate 133 installed on the outer wall of the drive wheel 11, a telescopic rod 131 is vertically installed on the side wall of the fixed plate 133, a universal seat 134 is installed at the end of the telescopic rod 131, a universal ball 136 is installed inside the universal seat 134, and a gap is left between the universal ball 136 and the protrusion 12; a spring 132 is fitted on the outside of the telescopic rod 131 between the fixed plate 133 and the universal seat 134; two crushing wheels 7 are installed at the top of the interior of the preparation machine body 1.
[0028] In this technical solution, a preparation cylinder 9 is fixed at the lower end of the preparation machine body 1. The preparation cylinder has a cylindrical structure, with a bearing installed on its front inner wall and a rotating hole opened on its rear inner wall and the rear side wall of the preparation machine body 1. One end of the drive wheel 11 is installed in the bearing and the other end is installed in the rotating hole, and is sealed by a sealing gasket. By rotating the drive wheel 11, the six crushing components 13 rotate inside the preparation cylinder 9, so that the pulp is crushed in the gap between the protrusion 12 and the crushing components 13. The pulp produced during crushing is discharged into the discharge hopper 3 through the filter screen plate 10. The fixing plate 133 in the crushing component 13 is fixed on the outer wall of the drive wheel 11. The cooperation of the telescopic rod 131 and the spring 132 can support the universal seat 134, thereby supporting the universal seat 134. The universal wheel 136 can rotate inside the universal seat 134, thereby cooperating with the protrusion 12.
[0029] In some technical solutions, the inner wall of the universal seat 134 is provided with rotating cavities 137 evenly spaced along its axis, and ball bearings 135 are installed inside the rotating cavity 137, with the ball bearings 135 fitting together with the universal ball 136.
[0030] In this technical solution, the ball bearing 135 can fit into the omnidirectional ball 136, which can rotate.
[0031] In some technical solutions, the bottom outer wall of the preparation cylinder 9 is provided with mounting grooves 16 at both ends of the discharge port 15, and mounting plates 17 are installed on both sides of the filter screen plate 10. The mounting plates 17 are installed in the mounting grooves 16, and the top of the discharge hopper 3 is connected to the mounting plates 17.
[0032] In this technical solution, the filter screen 10 is installed into the mounting groove 16 via the mounting plate 17, thereby installing the filter screen 10 into the discharge port 15.
[0033] In some technical solutions, a threaded hole is provided through the connection between the discharge hopper 3 and the mounting plate 17, and a threaded groove is provided on the inner wall of the mounting groove 16. Bolts 18 are threaded into the threaded hole and the threaded groove.
[0034] In this technical solution, the mounting plate 17 can be fixed in the mounting groove 16 by screwing the bolt 18 into the bolt hole and the bolt groove, and the discharge hopper 3 can be installed at the filter screen plate 10.
[0035] In some technical solutions, guide plates 8 are installed on the inner walls of the left and right sides of the preparation machine body 1 at both ends of the feed inlet 14.
[0036] In this technical solution, the guide plates 8 are arranged opposite each other, and the lowest ends of the two guide plates 8 are placed inside the feed inlet 14, so that the pulp crushed by the crushing wheel 7 is discharged into the preparation cylinder 9.
[0037] In some technical solutions, a servo motor a2 is installed at the lower end of the outer wall of the preparation machine body 1, and two servo motors b5 are installed at the upper end of the outer wall of the preparation machine body 1. The drive wheel 11 is connected to the drive end of the servo motor a2, and the two crushing wheels 7 are connected to the drive end of the servo motor b5.
[0038] In this technical solution, the drive wheel 11 can be rotated by the servo motor a2. Two bearings are provided at the upper left and right ends of the inner wall of the front side of the preparation machine body 1, and two rotating holes are provided on the rear side wall. One end of the shaft of the crushing wheel 7 is installed in the bearing, and the other end passes through the rotating hole and is connected to the servo motor b5. The two servo motors b5 rotate in opposite directions, thereby controlling the two crushing wheels 7 to rotate relative to each other to crush the pulp.
[0039] In some technical solutions, the top of the preparation machine body 1 is equipped with a feeding hopper 6, and the bottom of the preparation machine body 1 is equipped with a support base 4.
[0040] In this technical solution, the material is fed into the feed hopper 6 and supported by the support base 4.
[0041] Working process and principle: In use, first, start servo motor a2 and two servo motors b5. Then, feed the pulp into the feed hopper 6. The pulp is crushed by two crushing wheels 7. The crushed pulp enters the preparation cylinder 9 through two guide inclined plates 8. The pulp is crushed and pulverized by the crushing component 13 and cam 12 in the rotating drive wheel 11. The crushed pulp is discharged into the discharge hopper 3 through the filter screen 10. After reaching the outer wall, stop servo motors a2 and b5, remove bolts 18, remove the discharge hopper 3 and filter screen 10, and take out the pulp and pulp.
[0042] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0043] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A fruit pulp preparation apparatus, comprising a preparation machine body (1), characterized in that, The preparation machine body (1) is equipped with a preparation cylinder (9) inside, and a drive wheel (11) is assembled at the center of the preparation cylinder (9); The outer wall of the drive wheel (11) is uniformly and equidistantly fitted with six rolling components (13) along its axis, and the inner wall of the preparation cylinder (9) is uniformly fitted with protrusions (12). The bottom end of the preparation cylinder (9) is provided with a discharge port (15), and a filter screen plate (10) is installed inside the discharge port (15). The top end of the preparation cylinder (9) is provided with a feed port (14), and the bottom end of the preparation cylinder (9) is provided with a discharge hopper (3) at the discharge port (15). The rolling assembly (13) includes a fixed plate (133) installed on the outer wall of the drive wheel (11), a telescopic rod (131) is vertically installed on the side wall of the fixed plate (133), a universal seat (134) is installed at the end of the telescopic rod (131), a universal ball (136) is installed inside the universal seat (134), and a gap is left between the universal ball (136) and the protrusion (12); A spring (132) is fitted on the outside of the telescopic rod (131) between the fixed plate (133) and the universal seat (134); The preparation machine body (1) is equipped with two crushing wheels (7) at its internal top.
2. The fruit pulp preparation apparatus according to claim 1, characterized in that, The inner wall of the universal joint (134) is provided with rotating cavities (137) evenly spaced along its axis. Ball bearings (135) are installed inside the rotating cavities (137) and are fitted to the universal ball (136).
3. The fruit pulp preparation apparatus according to claim 1, characterized in that, The bottom outer wall of the preparation cylinder (9) is provided with an insert groove (16) at both ends of the discharge port (15). The filter screen plate (10) is provided with insert plates (17) on both sides. The insert plates (17) are installed in the insert groove (16). The top of the discharge hopper (3) is connected to the insert plate (17).
4. The fruit pulp preparation apparatus according to claim 3, characterized in that, A threaded hole is provided at the connection between the discharge hopper (3) and the mounting plate (17), and a threaded groove is provided on the inner wall of the mounting groove (16). Bolts (18) are threaded into the threaded hole and the threaded groove.
5. The fruit pulp preparation apparatus according to claim 1, characterized in that, The inner walls of the main body (1) of the preparation machine are equipped with guide plates (8) at both ends of the feed inlet (14).
6. The fruit pulp preparation apparatus according to claim 1, characterized in that, The lower end of the outer wall of the preparation machine body (1) is equipped with a servo motor a (2), and the upper end of the outer wall of the preparation machine body (1) is equipped with two servo motors b (5). The drive wheel (11) is connected to the drive end of the servo motor a (2), and the two crushing wheels (7) are connected to the drive end of the servo motor b (5).
7. The fruit pulp preparation apparatus according to claim 1, characterized in that, The top of the preparation machine body (1) is equipped with a feeding hopper (6), and the bottom of the preparation machine body (1) is equipped with a support base (4).
Citation Information
Patent Citations
Fruit pulp preparation device for wine brewing
CN212246958U