Vortex inner and outer diameter detection device

Abstract

The utility model provides a vortex inner and outer diameter detection device, relates to the technical field of vortex inner and outer diameter detection, and aims to solve the problems that the detection efficiency is low and the working intensity is high as the inner and outer diameter dimensions of a conventional vortex plate are manually detected by a worker holding a tool. A feeding station is installed on the workbench, a frame is installed on the feeding station, a positioning mechanism is installed on the frame, a vortex to be detected is arranged on the feeding station, a cleaning station is installed on the workbench, an inner and outer diameter detection station is installed on the right side of the cleaning station, a placing table is installed on the right side of the inner and outer diameter detection station, and a screen is installed on the workbench. A synchronous belt module is installed on the side, located on the cleaning station, of the workbench through a support.

Description

Technical Field

[0001] This utility model relates to the field of vortex inner and outer diameter detection technology, and in particular to a vortex inner and outer diameter detection device. Background Technology

[0002] The scroll compressor is an important type of compressor, and its core components include the moving scroll plate and the stationary scroll plate.

[0003] The current method for measuring the inner and outer diameters of vortex disks involves manual inspection by hand tools, which is inefficient and labor-intensive. Therefore, it is of great importance to design a device for measuring the inner and outer diameters of vortex disks to solve the above-mentioned technical problems. Utility Model Content

[0004] The purpose of this invention is to solve the problem that the detection of the inner and outer diameters of existing vortex disks is carried out manually by workers using hand tools, which is inefficient and labor-intensive. Therefore, a device for detecting the inner and outer diameters of a vortex disk is proposed.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a vortex inner and outer diameter detection device, comprising a worktable, a feeding station installed on the left side of the worktable, a frame installed on the feeding station, a positioning mechanism installed on the frame, a vortex to be tested set on the feeding station, a cleaning station installed on the worktable, an inner and outer diameter detection station installed on the right side of the cleaning station, a placement platform installed on the right side of the inner and outer diameter detection station, a screen installed on the worktable, and a synchronous belt module installed on the side of the worktable located at the cleaning station via a bracket.

[0006] Preferably, a PLC control box is installed on the side wall of the workbench. The PLC control box and the synchronous belt module exchange data information through electrical signals, and the screen displays the detection data in real time.

[0007] Preferably, the synchronous belt module is equipped with a slidable carriage, on which a pickup cylinder is mounted, and a gripper is mounted on the output end of the pickup cylinder.

[0008] Preferably, the cleaning station includes a base, an inner diameter cleaning pipe is installed in the base, air knives are installed on both sides of the base, a drive cylinder is installed on the inner side of the workbench, and the output end of the drive cylinder is connected to the air knife.

[0009] Preferably, the inner and outer diameter detection station includes a clamping seat, in which a positioning post is provided, and the inner diameter of the clamping seat and the outer diameter of the positioning post are qualified inner and outer diameter dimensions of the vortex.

[0010] Preferably, a rectangular groove is provided on the bottom wall of the card holder, a top rod is inserted through the rectangular groove, a lifting cylinder is installed on the inner side of the worktable, and the output end of the lifting cylinder is connected to the top rod.

[0011] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0012] 1. In this utility model, during use, a feeding station is installed on the left side of the workbench, from which the vortex to be tested is conveyed to the workbench. Simultaneously, a synchronous belt module is mounted on one side of the workbench via a bracket. The synchronous belt module is existing technology and will not be described in detail here. A carriage structure is installed on the synchronous belt module, and a pickup cylinder and gripper structure are installed on the carriage structure to grip the vortex to be tested on the feeding station and feed it to the cleaning station and the inner / outer diameter detection station on the workbench. The cleaning station cleans the vortex to be tested, and then the inner / outer diameter detection station... The detection of inner and outer diameters is directly displayed on the screen. The driving of the synchronous belt module and the related cylinders in the detection device are all controlled by a PLC control box. Compared with the conventional method of manual detection by hand tools, the technical solution adopted by this utility model can realize semi-automatic detection of the dimensions of the vortex, reduce the labor intensity of the workers, improve the overall detection accuracy, and the overall structure is compact and easy for workers to install and maintain. It solves the problem of low detection efficiency and high labor intensity of the existing detection of inner and outer diameters of vortex discs by hand tools.

[0013] 2. In this utility model, during use, the lifting cylinder and the lifting rod push the vortex to be measured out of the cassette, and then the gripping claw picks up the part and places it on the placement table. The staff judges the size data of the vortex to be measured according to the data on the display screen and classifies it into qualified products and defective products. Attached Figure Description

[0014] Fig. 1 This is an overall view of the vortex inner and outer diameter detection device of this utility model;

[0015] Fig. 2 This is a bottom view of the vortex inner and outer diameter detection device of this utility model;

[0016] Legend: 1. Workbench; 2. Feeding station; 201. Frame; 202. Positioning mechanism; 3. Vortex to be tested; 4. Cleaning station; 401. Base; 402. Inner diameter cleaning pipe; 403. Air knife; 404. Drive cylinder; 5. Inner and outer diameter detection station; 501. Card holder; 502. Positioning column; 503. Rectangular groove; 504. Top rod; 505. Lifting cylinder; 6. Placement platform; 7. Screen; 8. Bracket; 801. Synchronous belt module; 802. PLC control box; 803. Slide carriage; 804. Pick-up cylinder; 805. Gripper. Detailed Implementation

[0017] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0019] This utility model provides a device for detecting the inner and outer diameters of a vortex, including a workbench 1. A feeding station 2 is installed on the left side of the workbench 1, and a frame 201 is installed on the feeding station 2. A positioning mechanism 202 is installed on the frame 201. A vortex 3 to be tested is placed on the feeding station 2. A cleaning station 4 is installed on the workbench 1. An inner and outer diameter detection station 5 is installed on the right side of the cleaning station 4. A placement platform 6 is installed on the right side of the inner and outer diameter detection station 5. A screen 7 is installed on the workbench 1. A synchronous belt module 801 is installed on one side of the workbench 1 located at the cleaning station 4 via a bracket 8. A PLC control box 802 is installed on the side wall of the workbench 1. The PLC control box 802 is connected to the synchronous belt module 801. The synchronous belt module 801 completes data information interaction through electrical signals. The screen 7 displays the detection data in real time. The synchronous belt module 801 is equipped with a sliding carriage 803. The carriage 803 is equipped with a pickup cylinder 804. The output end of the pickup cylinder 804 is equipped with a gripper 805. The cleaning station 4 includes a base 401. The base 401 is equipped with an inner diameter cleaning pipe 402. Air knives 403 are installed on both sides of the base 401. A drive cylinder 404 is installed on the inner side of the workbench 1. The output end of the drive cylinder 404 is connected to the air knife 403. The output end of the drive cylinder 404 drives the air knife 403 to move up and down, which can complete the all-round air blowing cleaning of the vortex 3 under test.

[0020] In actual use, the PLC control box 802 interacts with the synchronous belt module 801 via electrical signals to detect the inner and outer diameters of the vortex. At this moment, the feeding station 2 transports the vortex to be tested 3 to the positioning mechanism 202 below the frame 201. The positioning mechanism 202 limits the movement of the vortex to be tested 3. Then, after receiving the instruction from the PLC control box 802, the synchronous belt module 801 drives the slide 803 to slide to the leftmost position. Then, the output end of the picking cylinder 804 drives the gripper 805 to pick up the vortex to be tested 3 and move it to the cleaning station 4. Then, the picking cylinder 804 and the gripper 805 work together to place the vortex to be tested 3 on the base 4 in the cleaning station 4. In step 01, the PLC control box 802 then controls the corresponding air knife 403 and inner diameter cleaning pipe 402 to clean the inner and outer diameters of the vortex 3 to be tested. Since the air knife 403 is movable in the worktable 1 via the drive cylinder 404, it can complete the cleaning of the vortex 3 to be tested from multiple aspects. After cleaning, the synchronous belt module 801, in conjunction with the pickup cylinder 804 and the gripper 805, works together to complete the picking action from the cleaning station 4. Then, the cleaned vortex 3 to be tested is placed in the cassette 501. The positioning column 502 and the cassette 501 work together to complete the detection of the inner and outer diameters of the cleaned vortex 3. The detection data is directly displayed on the screen. Then, the lifting cylinder 50... 5. The push rod 504 pushes the vortex to be tested out of the card holder 501, and then the gripper 805 picks it up and places it on the placement table 6. The operator judges the size data of the vortex to be tested according to the data on the display screen and classifies it into qualified and defective products. The feeding station 2 is installed on the left side of the workbench 1, and the vortex to be tested 3 is transported to the position of the workbench 1 from the feeding station 2. At the same time, a synchronous belt module 801 is installed on one side of the workbench 1 through the bracket 8. The synchronous belt module 801 is existing technology and will not be described in detail. A slide 803 structure is installed on the synchronous belt module 801, and a pickup cylinder 804 and a gripper structure are installed on the slide 803 structure to control the feeding process. The vortex 3 to be tested is grasped at position 2 and fed to the cleaning station 4 and the inner and outer diameter detection station 5 on the workbench 1. The cleaning station 4 cleans the vortex 3 to be tested, and then the inner and outer diameter detection station detects the inner and outer diameter dimensions. The detection structure is directly displayed on the screen. The drive of the synchronous belt module 801 and the drive of the relevant cylinders in the detection device are all driven and controlled by the PLC control box 802. Compared with the conventional method of manual detection by hand tools, the technical solution adopted by this utility model can effectively perform semi-automatic detection of the dimensions of the vortex 3 to be tested, reduce the labor intensity of the workers, improve the overall detection accuracy, and the overall structure is compact and easy for workers to install and maintain.

[0021] Example 1

[0022] like Figs. 1-2As shown, the inner and outer diameter detection station 5 includes a clamping seat 501, in which a positioning post 502 is provided. The inner diameter of the clamping seat 501 and the outer diameter of the positioning post 502 are qualified inner and outer diameter dimensions of the scroll. A rectangular groove 503 is provided on the bottom wall of the clamping seat 501, and a push rod 504 passes through the rectangular groove 503. A lifting cylinder 505 is installed on the inner side of the worktable 1, and the output end of the lifting cylinder 505 is connected to the push rod 504.

[0023] The effect achieved by the entire embodiment 1 is that, in use, the lifting cylinder 505, together with the lifting rod 504, pushes the vortex to be tested out of the card holder 501, and then the gripping claw 805 picks up the part and places it on the placement table 6. The staff judges the size data of the vortex to be tested according to the data on the display screen and classifies it into qualified products and defective products.

[0024] Working Principle: The PLC control box interacts with the synchronous belt module via electrical signals. At this moment, the feeding station conveys the vortex to be tested to the positioning mechanism below the frame. The positioning mechanism limits the vortex. Then, after receiving the instruction from the PLC control box, the synchronous belt module drives the carriage to slide to the leftmost position. The output of the pickup cylinder drives the gripper to pick up the vortex and move it to the cleaning station. The pickup cylinder and gripper then work together to place the vortex in the base at the cleaning station. At this point, the PLC control box controls the corresponding air knife and inner diameter cleaning pipe to clean the inner and outer diameters of the vortex. Due to the air knife... The vortex to be tested is movable in the worktable by a drive cylinder, which can clean the vortex to be tested from multiple aspects. After cleaning, the synchronous belt module works with the pick-up cylinder and the gripper to complete the picking action from the cleaning station. Then, the cleaned vortex to be tested is placed in the chuck. The positioning column and the chuck work together to complete the detection of the inner and outer diameters of the cleaned vortex to be tested. The detection data is directly displayed on the screen. Then, the lifting cylinder works with the push rod to push the vortex to be tested out of the chuck. The gripper then picks up the part and places it on the placement table. The staff judges the size data of the vortex to be tested based on the data on the screen and classifies it into qualified and defective products.

Claims

1. A device for detecting the inner and outer diameters of a vortex, comprising a worktable (1), wherein a feeding station (2) is installed on the left side of the worktable (1), characterized in that, A frame (201) is installed on the feeding station (2), a positioning mechanism (202) is installed on the frame (201), a vortex (3) to be tested is set on the feeding station (2), a cleaning station (4) is installed on the workbench (1), an inner and outer diameter detection station (5) is installed on the right side of the cleaning station (4), a placement platform (6) is installed on the right side of the inner and outer diameter detection station (5), a screen (7) is installed on the workbench (1), and a synchronous belt module (801) is installed on one side of the workbench (1) located at the cleaning station (4) via a bracket (8).

2. The vortex inner and outer diameter detection device according to claim 1, characterized in that, A PLC control box (802) is installed on the side wall of the workbench (1). The PLC control box (802) and the synchronous belt module (801) exchange data information through electrical signals. The screen (7) displays the detection data in real time.

3. The vortex inner and outer diameter detection device according to claim 1, characterized in that, The synchronous belt module (801) is equipped with a sliding carriage (803), on which a pickup cylinder (804) is mounted, and a gripper (805) is mounted on the output end of the pickup cylinder (804).

4. The vortex inner and outer diameter detection device according to claim 1, characterized in that, The cleaning station (4) includes a base (401), an inner diameter cleaning pipe (402) is installed in the base (401), air knives (403) are installed on both sides of the base (401), and a drive cylinder (404) is installed on the inner side of the workbench (1). The output end of the drive cylinder (404) is connected to the air knife (403).

5. The vortex inner and outer diameter detection device according to claim 1, characterized in that, The inner and outer diameter detection station (5) includes a locating seat (501), in which a positioning post (502) is provided. The inner diameter of the locating seat (501) and the outer diameter of the positioning post (502) are qualified inner and outer diameter dimensions of the vortex.

6. The vortex inner and outer diameter detection device according to claim 5, characterized in that, A rectangular groove (503) is provided on the bottom wall of the card holder (501), and a top rod (504) is inserted through the rectangular groove (503). A lifting cylinder (505) is installed on the inner side of the workbench (1), and the output end of the lifting cylinder (505) is connected to the top rod (504).

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