Bearing performance detection device for aluminum alloy bridge
By designing an aluminum alloy cable tray testing device that includes automatic fixing and arc-shaped tubes to simulate cable bending, the problems of inaccurate testing and low efficiency in the existing technology are solved, and efficient and accurate load-bearing performance testing of aluminum alloy cable trays is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU NANLU ELECTRIC GRP CO LTD
- Filing Date
- 2025-03-31
- Publication Date
- 2026-04-28
AI Technical Summary
Existing methods for testing the load-bearing capacity of aluminum alloy cable trays cannot accurately simulate the stress conditions of cables in reality, and the fixing process relies on manual operation, resulting in inaccurate test results and low efficiency.
A testing device was designed, comprising components such as a base, control board, threaded rod, gear, cylinder, and clamp. It tests the load-bearing performance by automating fixation and simulating cable bending. The cylinder and arc tube simulate the cable applying pressure to the cable tray, and the gear and clamp achieve automatic fixation.
It enables automated fixing of aluminum alloy cable trays and accurate load-bearing performance testing, improving the accuracy and efficiency of testing and preventing cable trays from breaking when bending during testing.
Smart Images

Figure CN224176232U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum alloy cable tray technology, specifically to a device for testing the load-bearing performance of aluminum alloy cable trays. Background Technology
[0002] Aluminum alloy cable trays are cable supports made of aluminum alloy, primarily used for supporting and protecting cables. They are typically made from aluminum alloy sheets and are characterized by their lightweight, high strength, and corrosion resistance. The structure of an aluminum alloy cable tray includes trays, ladders, straight and bent sections, and supports, forming a continuous, rigid overall structure.
[0003] Existing tests on the load-bearing capacity of aluminum alloy cable trays mostly involve pressing down on the middle section with a simple press machine. This concentrates the stress point, fails to simulate real-world cables, and results in inaccurate test results. Furthermore, the cable trays need to be manually fixed during testing, which is inconsistent and time-consuming.
[0004] Therefore, it is necessary to design a practical and rapid testing device for the load-bearing performance of aluminum alloy cable trays. Utility Model Content
[0005] The purpose of this invention is to provide a load-bearing performance testing device for aluminum alloy cable trays, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a load-bearing performance testing device for aluminum alloy cable trays, comprising a base, a control plate fixedly installed on the top of the base, a control block slidably connected to the inner side of the control plate, a push plate provided at the bottom of the control block, a threaded rod connected to the inner side of the control plate by a bearing, the threaded rod being threadedly engaged with the control block, a spring provided on the outer side of the threaded rod, and a cable tray provided above the push plate.
[0007] According to the above technical solution, a transition block is provided on the outer side of the control board, a gear is provided on the inner side of the transition block, the gear is connected to a threaded rod, an upper rack is slidably connected to the inner side of the transition block, a lower rack is slidably connected to the inner side of the transition block, the upper rack and the lower rack are both meshed with the gear, a support plate is provided at the outer end of the upper rack and the lower rack, a clamp is provided on the rear side of the control board, and a clamping plate is provided at the clamping end of the clamp.
[0008] According to the above technical solution, a support frame is provided above the base, a first cylinder is provided at the bottom of the support frame, a detector is provided at the rod end of the first cylinder, and an arc-shaped tube is provided at the bottom of the detector.
[0009] According to the above technical solution, a second cylinder is provided above the base, a retainer is provided at the output end of the second cylinder, and a suction cup is provided on the inner side of the retainer.
[0010] According to the above technical solution, a telescopic device is provided above the support frame, a third cylinder is provided at the output end of the telescopic device, a buffer is provided at the rod end of the third cylinder, and a pressure plate is provided at the bottom of the buffer.
[0011] According to the above technical solution, a fixing plate is provided on the top of the base.
[0012] Compared with the prior art, the beneficial effects achieved by this utility model are:
[0013] (1) By setting a push plate, the worker places the cable tray on the push plate and then pushes the cable tray backward. The cable tray will drive the push plate to move backward, thereby driving the control block to move backward and driving the threaded rod to rotate. At this time, the spring is compressed and then the cable tray is fixed. After the test is completed, the spring rebounds and the push plate is driven back to its original position by pushing the control block. When the control block moves backward and drives the threaded rod to rotate, it will drive the gear to rotate. At this time, the gear will drive the upper rack to slide to the right and drive the lower rack to slide to the left, thereby expanding the support plate outward, thereby fixing the inner side of the cable tray and preventing its displacement. At the same time, the sliding of the control block will trigger the clamp, and the clamp will drive the clamp plate to close, thereby fixing the cable tray from the outside. It works with the internal support plate to achieve automatic fixing and improve the fixing efficiency.
[0014] (2) By setting an arc tube, the bottom of the detector is set with an arc tube. The arc tube can simulate the bending caused by the cable tray after the cable applies pressure. The first cylinder drives the arc tube to descend and apply pressure to the cable tray. At this time, the detector will retract inward. After descending a fixed distance, the detection will begin. Assuming that the cable tray cannot withstand this downward pressure, the cable tray will bend. At this time, the detector will rebound. When it rebounds a certain distance, it means that the cable tray has been severely bent. Record the current result and complete the detection.
[0015] (3) After the cable tray is fixed at the end by the expansion joint, the third cylinder extends the air rod and fixes the cable tray by the pressure plate. The buffer buffers the cable tray. When the cable tray bends, the expansion joint will assist the cable tray to move inward to prevent the cable tray from breaking at the fixed point. Attached Figure Description
[0016] Figure 1 This is a frontal three-dimensional structural diagram of the entire utility model;
[0017] Figure 2 This is a three-dimensional structural diagram of the back of the entire utility model;
[0018] Figure 3This is a top view of some components of this utility model;
[0019] In the diagram: 1. Base; 2. Cable tray; 3. Control board; 4. Control block; 5. Push plate; 6. Threaded rod; 7. Spring; 8. Adapter block; 9. Gear; 10. Upper rack; 11. Lower rack; 12. Support plate; 13. Support frame; 14. First cylinder; 15. Arc tube; 16. Detector; 17. Second cylinder; 18. Fixer; 19. Suction cup; 20. Telescopic device; 21. Third cylinder; 22. Buffer; 23. Pressure plate; 24. Fixing plate; 25. Clamp; 26. Clamping plate. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-3 This utility model provides a technical solution: a load-bearing performance testing device for aluminum alloy cable trays, including a base 1, a control plate 3 fixedly installed on the top of the base 1, a control block 4 slidably connected to the inner side of the control plate 3, a push plate 5 provided at the bottom of the control block 4, a threaded rod 6 connected to the inner side of the control plate 3 by a bearing, the threaded rod 6 and the control block 4 being threadedly engaged, a spring 7 provided on the outer side of the threaded rod 6, and a cable tray 2 provided above the push plate 5. The worker places the cable tray 2 on the push plate 5 and then pushes the cable tray 2 backward. The cable tray 2 will drive the push plate 5 to move backward, thereby driving the control block 4 to move backward and driving the threaded rod 6 to rotate. At this time, the spring 7 is compressed by force, and then the cable tray 2 is fixed. After the test is completed, the spring 7 rebounds, and pushes the control block 4 to drive the push plate 5 back to its original position.
[0022] A transition block 8 is provided on the outer side of the control board 3, and a gear 9 is provided on the inner side of the transition block 8. The gear 9 is connected to the threaded rod 6. An upper rack 10 and a lower rack 11 are slidably connected on the inner side of the transition block 8. Both the upper rack 10 and the lower rack 11 mesh with the gear 9. Support plates 12 are provided at the outer ends of both the upper rack 10 and the lower rack 11. A clamp 25 is provided on the rear side of the control board 3, and a clamping plate 26 is provided at the clamping end of the clamp 25. When the rear displacement causes the threaded rod 6 to rotate, it will drive the gear 9 to rotate. At this time, the gear 9 will drive the upper rack 10 to slide to the right and the lower rack 11 to slide to the left, thereby expanding the support plate 12 outward to fix the inner side of the cable tray 2 and prevent its displacement. At the same time, the sliding of the control block 4 will trigger the clamp 25. The clamp 25 will drive the clamp plate 26 to close, thereby fixing the cable tray 2 from the outside. It cooperates with the internal support plate 12 to achieve automatic fixing and improve the fixing efficiency.
[0023] A support frame 13 is provided above the base 1, and a first cylinder 14 is provided at the bottom of the support frame 13. A detector 16 is provided at the end of the cylinder 14, and an arc tube 15 is provided at the bottom of the detector 16. The arc tube 15 can simulate the bending caused by the cable applying pressure to the cable tray 2. The first cylinder 14 drives the arc tube 15 to descend and apply pressure to the cable tray 2. At this time, the detector 16 will retract inward. After descending a fixed distance, the detection begins. If the cable tray 2 cannot withstand this downward pressure, the cable tray 2 will bend. At this time, the detector 16 will rebound. When it rebounds a certain distance, it means that the cable tray 2 has been severely bent. The current result is recorded, and the detection is completed.
[0024] A second cylinder 17 is provided above the base 1. A retainer 18 is provided at the output end of the second cylinder 17. A suction cup 19 is provided on the inner side of the retainer 18. When the worker places the cable tray 2 on the push plate 5, the suction cup 19 will adhere to the cable tray 2. The second cylinder 17 retracts the air rod to drive the cable tray 2 to move backward, thereby completing the fixation.
[0025] A telescopic device 20 is provided above the support frame 13. A third cylinder 21 is provided at the output end of the telescopic device 20. A buffer 22 is provided at the rod end of the third cylinder 21. A pressure plate 23 is provided at the bottom of the buffer 22. After the end of the cable tray 2 is fixed, the third cylinder 21 extends and retracts its rod, and the cable tray 2 is fixed by the pressure plate 23. The buffer 22 provides buffering. When the cable tray 2 bends, the telescopic device 20 will assist the cable tray 2 to move inward to prevent the cable tray 2 from breaking at the fixed point.
[0026] A fixing plate 24 is provided on the top of the base 1. The fixing plate 24, together with the pressure plate 23, fixes the cable tray 2.
[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A load-bearing performance testing device for aluminum alloy cable trays, comprising a base (1), characterized in that: A control plate (3) is fixedly installed on the top of the base (1). A control block (4) is slidably connected to the inner side of the control plate (3). A push plate (5) is provided at the bottom of the control block (4). A threaded rod (6) is connected to the inner side of the control plate (3) by a bearing. The threaded rod (6) and the control block (4) are threadedly engaged. A spring (7) is provided on the outer side of the threaded rod (6). A bridge frame (2) is provided above the push plate (5).
2. The load-bearing performance testing device for aluminum alloy cable trays according to claim 1, characterized in that: A transition block (8) is provided on the outer side of the control board (3), and a gear (9) is provided on the inner side of the transition block (8). The gear (9) is connected to the threaded rod (6). An upper rack (10) is slidably connected to the inner side of the transition block (8), and a lower rack (11) is slidably connected to the inner side of the transition block (8). The upper rack (10) and the lower rack (11) are both meshed with the gear (9). A support plate (12) is provided at the outer end of the upper rack (10) and the lower rack (11). A clamp (25) is provided on the rear side of the control board (3), and a clamping plate (26) is provided at the clamping end of the clamp (25).
3. The load-bearing performance testing device for aluminum alloy cable trays according to claim 2, characterized in that: A support frame (13) is provided above the base (1), and a first cylinder (14) is provided at the bottom of the support frame (13). A detector (16) is provided at the end of the cylinder rod of the first cylinder (14), and an arc-shaped tube (15) is provided at the bottom of the detector (16).
4. The load-bearing performance testing device for aluminum alloy cable trays according to claim 3, characterized in that: A second cylinder (17) is provided above the base (1), and a retainer (18) is provided at the output end of the second cylinder (17). A suction cup (19) is provided on the inner side of the retainer (18).
5. The load-bearing performance testing device for aluminum alloy cable trays according to claim 4, characterized in that: A telescopic device (20) is provided above the support frame (13). A third cylinder (21) is provided at the output end of the telescopic device (20). A buffer (22) is provided at the rod end of the third cylinder (21). A pressure plate (23) is provided at the bottom of the buffer (22).
6. The load-bearing performance testing device for aluminum alloy cable trays according to claim 5, characterized in that: A fixing plate (24) is provided above the base (1).