Hazardous article inspection device based on hyperspectral imaging technology
By combining an automatic flipping component with a hyperspectral imager, the automatic flipping and all-around inspection of the hazardous materials inspection device are realized, solving the problems of low efficiency and high safety risks of manual flipping in the existing technology, and improving inspection efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHINA NAT INST OF STANDARDIZATION
- Filing Date
- 2025-03-11
- Publication Date
- 2026-04-28
AI Technical Summary
Existing hyperspectral imaging technology for inspecting hazardous materials requires manual handling or the use of clamping tools to flip the items, resulting in low inspection efficiency and increasing the risk of workers coming into contact with hazardous materials.
A hazardous materials inspection device based on hyperspectral imaging technology was designed, which includes an automatic flipping component. The device uses a motor and threaded rod system to automatically flip the items, and combines it with a hyperspectral imager for all-round inspection.
It has enabled automated flipping of hazardous materials inspection, which has improved inspection efficiency, reduced the risk of workers coming into contact with hazardous materials, and improved the accuracy and safety of inspection.
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Figure CN224176385U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dangerous goods inspection technology, specifically a dangerous goods inspection device based on hyperspectral imaging technology. Background Technology
[0002] Hyperspectral imaging technology is a cutting-edge technology that integrates multiple disciplines such as optics, electronics, and computer science. It obtains extremely rich spectral information by decomposing the light reflected or emitted by an object into continuous spectral bands, accurately distinguishing the types and characteristics of substances. Given the powerful substance identification capabilities of hyperspectral imaging technology, its application in the field of dangerous goods inspection is of great potential. Dangerous goods inspection devices based on hyperspectral imaging technology are expected to utilize the high resolution and accurate identification characteristics of this technology to quickly and accurately detect various hidden dangerous items, bringing higher efficiency and accuracy to security inspection work and greatly improving the level of public safety.
[0003] However, existing hyperspectral imaging technology for inspecting hazardous materials still has certain shortcomings. In order to ensure the accuracy of the inspection, hazardous materials need to be inspected from all angles. However, existing hyperspectral imaging technology for inspecting hazardous materials cannot automatically flip the items to be inspected. The items need to be flipped manually or with the help of clamping tools, which reduces the efficiency of inspecting hazardous materials and increases the risk of workers coming into contact with hazardous materials. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a dangerous goods inspection device based on hyperspectral imaging technology. It can automatically flip the items to be inspected without the need for manual flipping, thereby improving the efficiency of dangerous goods inspection and reducing the risks to workers when they come into contact with dangerous goods.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a hazardous materials inspection device based on hyperspectral imaging technology. The device includes a support base with a set of support legs mounted on its bottom surface. A rotating groove is formed on the upper surface of the support base, and a placement tray is disposed inside the rotating groove. A motor is fixedly embedded in the bottom surface of the support base, and the output end of the motor is connected to the placement tray. An automatic flipping assembly is mounted on the upper surface of the placement tray. The automatic flipping assembly includes a limiting frame fixedly connected to the upper surface of the placement tray. A motor is fixedly embedded in the upper surface of the limiting frame. A threaded rod is mounted on the output end of the motor, and the bottom end of the threaded rod is rotatably connected to the inner wall of the limiting frame. A moving block is threadedly connected to the outer surface of the threaded rod. A support frame is mounted on the upper surface of the support base. Two LED lights are mounted on the inner wall of the support frame. An electric push rod is fixedly embedded in the upper surface of the support frame. A mounting bracket is mounted on the output end of the electric push rod. A hyperspectral imager is disposed inside the mounting bracket, and a mounting assembly is installed inside the mounting bracket.
[0006] Furthermore, the inner bottom wall of the rotating groove is provided with an annular groove, and a set of sliders is slidably connected to the inner wall of the annular groove, and the sliders are connected to the placement plate.
[0007] Furthermore, a stabilizing bracket is installed on the outer surface of the movable block, and a motor three is installed inside the stabilizing bracket. The motor three is connected to the movable block, and a limit frame two is installed at the output end of the motor three.
[0008] Furthermore, a motor four is fixedly embedded on the outer surface of the limiting frame two. A positive and negative lead screw is installed at the output end of the motor four, and the end of the positive and negative lead screw away from the motor four is rotatably connected to the inner wall of the limiting frame two. Two clamping strips are threadedly connected to the outer surface of the positive and negative lead screws, and protective pads are installed on the side of the two clamping strips that are close to each other.
[0009] Furthermore, the inner wall of the second limiting frame has two guide grooves, and the inner walls of the two guide grooves are slidably connected to two guide blocks, and the guide blocks are connected to the clamping strip.
[0010] Furthermore, the outer surface of the stabilizing bracket is provided with an annular groove, and the inner wall of the annular groove is slidably connected to two sliders, which are connected to the limiting frame.
[0011] Furthermore, the mounting assembly includes two threaded rods threaded to the outer surface of the mounting bracket. Each of the two threaded rods is rotatably connected to a clamping plate at one end that is close to each other, and the clamping plate is in contact with the hyperspectral imager. Each of the two threaded rods is mounted with a rotating block at one end that is far from each other.
[0012] Furthermore, the mounting assembly also includes a groove formed in the inner wall of the mounting bracket, with two sliders slidably connected to the inner wall of the groove, and the sliders being connected to the clamping plate.
[0013] Compared with existing technologies, this hazardous materials inspection device based on hyperspectral imaging technology has the following advantages:
[0014] I. This utility model, through the coordinated arrangement of a support base, a placement tray, a motor, an automatic flipping component, a support frame, an LED light, an electric push rod, a mounting bracket, and a hyperspectral imager, places the hazardous materials to be inspected on the upper surface of the placement tray. The hyperspectral imager allows for inspection of the hazardous materials. The motor drives the placement tray to rotate, facilitating a comprehensive inspection of the hazardous materials. The automatic flipping component allows for convenient automatic flipping of the hazardous materials, eliminating the need for manual handling. This improves the efficiency of hazardous material inspection and reduces the risks associated with workers handling hazardous materials.
[0015] II. This utility model utilizes the coordinated arrangement of a limiting frame 1, a motor 2, a threaded rod 1, a moving block, a stabilizing bracket, a motor 3, a limiting frame 2, a motor 4, positive and negative threaded rods, clamping strips, a protective pad, a guide groove, a guide block, an annular groove 2, and a slider 2. When it is necessary to flip dangerous items, motor 4 is first started. Motor 4 drives the positive and negative threaded rods to rotate, thereby causing the two clamping strips to move closer together and clamp the dangerous items placed on the upper surface of the placement tray. Then, motor 2 is started. Motor 2 drives the threaded rod 1 to rotate, thereby causing the moving block to move the clamped items upward. At the same time, motor 3 drives the limiting frame 2 to rotate. After the limiting frame 2 is flipped, motor 2 reverses to put the clamped items down, completing the automatic flipping of the items.
[0016] Other advantages, objectives and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination or study, or may be taught from the practice of this invention. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0019] Figure 2 This is a three-dimensional structural diagram of the support base in this utility model;
[0020] Figure 3 This is a three-dimensional structural diagram of the automatic flipping component in this utility model;
[0021] Figure 4 This utility model Figure 3 Enlarged schematic diagram of the structure at point A in the middle;
[0022] Figure 5 This is a three-dimensional structural diagram of the movable block in this utility model;
[0023] Figure 6 This is a three-dimensional structural diagram of the mounting components in this utility model.
[0024] In the diagram: 1. Bearing seat; 2. Support leg; 3. Rotating groove; 4. Placement tray; 5. Motor 1; 6. Automatic flipping assembly; 601. Limiting frame 1; 602. Motor 2; 603. Threaded rod 1; 604. Moving block; 605. Stabilizing bracket; 606. Motor 3; 607. Limiting frame 2; 608. Motor 4; 609. Positive and negative lead screws; 610. Clamping bar; 611. Protective pad; 612. Guide groove; 613. Guide block; 614. Annular groove 2; 615. Slider 2; 7. Support frame; 8. LED lighting lamp; 9. Electric push rod; 10. Mounting bracket; 11. Hyperspectral imager; 12. Mounting assembly; 121. Threaded rod 2; 122. Clamping plate; 123. Rotating block; 124. Slide groove; 125. Slider 3; 13. Annular groove 1; 14. Slider 1. Detailed Implementation
[0025] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.
[0026] Example 1
[0027] See Figures 1-6 The support base 1 serves as the basic support structure for the entire device. A set of support legs 2 are evenly installed on its bottom surface and are fixedly connected by bolts to ensure that the device is placed stably. The upper surface of the support base 1 is provided with a rotating groove 3. The placement plate 4 can rotate freely in the rotating groove 3 through its adaptation relationship with the rotating groove 3. The bottom wall of the rotating groove 3 has an annular groove 13. A set of sliders 14 connected to the bottom surface of the placement plate 4 are embedded in the annular groove 13 and can slide in it. This connection method makes the rotation of the placement plate 4 more stable and reduces shaking and friction.
[0028] Motor 5 is fixedly embedded in the bottom surface of the support base 1 by bolts. Its output shaft passes through the support base 1 and is rigidly connected to the center position of the placement plate 4 by a coupling. When motor 5 starts, it can directly drive the placement plate 4 to rotate in the rotating groove 3.
[0029] A limiting frame 601 is welded to the upper surface of the placement tray 4 to serve as the basic frame of the automatic flipping component 6. The motor 602 is fixedly embedded in the upper surface of the limiting frame 601. Its output shaft is connected to the top of the threaded rod 603 through a coupling. The bottom of the threaded rod 603 is rotatably connected to the inner wall of the limiting frame 601 through a bearing. The outer surface is threadedly connected to the moving block 604. When the motor 602 rotates, it drives the threaded rod 603 to rotate, thereby causing the moving block 604 to move up and down linearly along the threaded rod 603.
[0030] A stabilizing bracket 605 is welded to the outer surface of the movable block 604. A motor 606 is fixedly installed inside the stabilizing bracket 605 by bolts. The output shaft of the motor 606 is connected to the limiting frame 607 by a key. An annular groove 614 is opened on the outer surface of the stabilizing bracket 605. Two sliders 615 connected to the inner wall of the limiting frame 607 are embedded in the annular groove 614 and can slide. When the motor 606 is started, it can drive the limiting frame 607 to rotate smoothly around the stabilizing bracket 605.
[0031] The outer surface of the second limiting frame 607 is fixedly embedded with the fourth motor 608 by bolts. The output shaft of the fourth motor 608 is connected to the positive and negative lead screw 609 by a coupling. The end of the positive and negative lead screw 609 away from the fourth motor 608 is rotatably connected to the inner wall of the second limiting frame 607 by a bearing. Two clamping bars 610 are threadedly connected to the outer surface. Two guide grooves 612 are opened in the inner wall of the second limiting frame 607. Two guide blocks 613 are welded to the clamping bars 610 respectively, and the guide blocks 613 can slide in the guide grooves 612. When the fourth motor 608 rotates, the positive and negative lead screw 609 drives the two clamping bars 610 to move closer or further apart under the guidance of the guide blocks 613 and the guide grooves 612, so as to achieve the clamping and releasing of dangerous goods.
[0032] If the initial inspection reveals that the hazardous materials need to be flipped for inspection, the automatic flipping component 6 is activated. First, the motor 608 is started, which drives the positive and negative lead screws 609 to rotate. Due to the special thread structure of the positive and negative lead screws 609, the two clamping bars 610 approach each other under the guidance of the guide block 613 and the guide groove 612, and the hazardous materials are gently clamped by the protective pads 611.
[0033] Next, start motor 2 602. Motor 2 602 drives threaded rod 1 603 to rotate, causing moving block 604 to move upward along threaded rod 1 603, thereby lifting the dangerous item from the placement tray 4. After the dangerous item rises to a certain height, start motor 3 606. Motor 3 606 drives limit frame 2 607 to rotate 180° around the stable bracket 605. At this time, slider 2 615 slides in annular groove 2 614 to ensure that limit frame 2 607 rotates smoothly.
[0034] Finally, motor 602 reverses, causing moving block 604 to descend and place the flipped hazardous material back onto placement tray 4, completing the automatic flipping operation. After that, the preliminary inspection process is restarted to collect spectral information on the other side of the hazardous material.
[0035] A support frame 7 is bolted to the upper surface of the support base 1. The support frame 7 has a gate-shaped structure and provides support for other components. Two LED lights 8 are bolted to the inner wall of the support frame 7. The light emitted by the LED lights 8 can evenly illuminate the dangerous items on the placement tray 4, providing good lighting conditions for the detection of the hyperspectral imager 11.
[0036] An electric push rod 9 is fixedly embedded in the upper surface of the support frame 7 by bolts. The output end of the electric push rod 9 is connected to the mounting bracket 10 by bolts. The electric push rod 9 can push the mounting bracket 10 up and down by extending and retracting the telescopic rod, thereby adjusting the height of the hyperspectral imager 11 inside the mounting bracket 10.
[0037] The mounting bracket 10 is a hollow frame structure, inside which a hyperspectral imager 11 is placed. The mounting assembly 12 is used to fix the hyperspectral imager 11. It includes two threaded rods 121 threaded to the outer surface of the mounting bracket 10. The ends of the threaded rods 121 close to each other are rotatably connected to the clamping plate 122 through bearings. A rotating block 123 is fixed to the end of the threaded rods 121 away from the clamping plate 122. A sliding groove 124 is opened in the inner wall of the mounting bracket 10. Two sliders 125 are welded to the clamping plate 122 and can slide in the sliding groove 124. By rotating the rotating block 123, the extension and retraction of the threaded rods 121 can be adjusted, so that the clamping plate 122 clamps or releases the hyperspectral imager 11.
[0038] When it is necessary to inspect hazardous materials, first place the hazardous materials on the placement tray 4, and the operator turns on the LED lighting 8 to provide sufficient and uniform lighting for the inspection area. Then, start the motor 5. The motor 5 drives the placement tray 4 to rotate at a stable speed in the rotating groove 3. At the same time, the slider 14 slides in the annular groove 13 to ensure that the placement tray 4 rotates smoothly.
[0039] Start the electric push rod 9, and adjust the height of the mounting bracket 10 and the hyperspectral imager 11 according to the height and shape of the hazardous material, so that the hyperspectral imager 11 is in the optimal detection position. The hyperspectral imager 11 uses its function of decomposing light and collecting spectral information to scan the surface of the hazardous material during the rotation process and obtain the spectral information of the surface of the hazardous material.
[0040] The working principle of this utility model is that the operator first carefully places the dangerous item to be inspected at the center of the upper surface of the placement tray 4 to ensure that the item is placed stably and to avoid affecting the acquisition of spectral information due to shaking during subsequent inspection.
[0041] Rotate the rotating block 123 and adjust the threaded rod 121 in the mounting assembly 12. As the threaded rod 121 rotates, the clamping plate 122, guided by the slider 125 and the slide groove 124, gradually approaches the hyperspectral imager 11 until the hyperspectral imager 11 is firmly clamped. At the same time, check whether the connection lines of the hyperspectral imager 11 are stable to ensure that it can work normally.
[0042] Debug each motor (Motor 1 5, Motor 2 602, Motor 3 606, Motor 4 608) and electric push rod 9. Check whether the power cord of the motor is connected correctly, whether the rotation direction of the motor is as expected, check whether the telescopic rod of electric push rod 9 can extend and retract normally, and whether the stroke meets the inspection requirements. At the same time, check whether the LED lighting lamp 8 can emit light normally and whether the light intensity is uniform.
[0043] The operator turns on the LED light 8, which emits a soft and uniform light to illuminate the entire inspection area, providing good lighting conditions for the hyperspectral imager 11 to perform its work.
[0044] Start motor 5. The output shaft of motor 5 drives the placement disk 4 to rotate smoothly in the rotating groove 3 at a set speed. At the same time, the slider 14 in the annular groove 13 assists the rotation of the placement disk 4, reducing friction and shaking.
[0045] Based on the approximate height of the hazardous material, the operator activates the electric push rod 9 via the control panel. The telescopic rod of the electric push rod 9 extends or retracts, pushing the mounting bracket 10 and the hyperspectral imager 11 to move up and down, adjusting the hyperspectral imager 11 to a suitable height, so that the hyperspectral imager 11 maintains the optimal detection distance between the hyperspectral imager 11 and the hazardous material.
[0046] Once the placement disk 4 has rotated stably and the height of the hyperspectral imager 11 has been adjusted appropriately, the hyperspectral imager 11 begins to work. It performs an all-round scan of the surface of the hazardous material during the rotation process, decomposes the light reflected by the hazardous material into continuous spectral bands, and collects the intensity information of each spectral band. By analyzing the intensity information of the spectral bands, it is convenient to inspect the hazardous material.
[0047] If the preliminary inspection results indicate that the hazardous materials need to be flipped for inspection, the operator starts the automatic flipping assembly 6. First, the motor 608 is started. The motor 608 drives the positive and negative lead screws 609 to rotate. Under the guidance of the guide block 613 and the guide groove 612, the two clamping bars 610 move closer to each other and gently clamp the hazardous materials with the protective pads 611 to ensure that the materials are not damaged during the flipping process.
[0048] Next, start motor 2 602. Motor 2 602 drives threaded rod 1 603 to rotate, causing moving block 604 to move upward along threaded rod 1 603, lifting the dangerous item from the placement tray 4 to a certain height.
[0049] After the hazardous material is raised to the appropriate position, motor 3 606 is started. Motor 3 606 drives limit frame 2 607 to rotate 180° around the stable support 605. During the rotation, slider 2 615 slides in the annular groove 2 614 to ensure that limit frame 2 607 rotates smoothly.
[0050] After motor 3 606 completes its rotation, motor 2 602 reverses, causing moving block 604 to descend and smoothly place the overturned hazardous material back onto the placement tray 4.
[0051] Restart motor 5 to continue rotating placement tray 4. At the same time, adjust electric push rod 9 again according to the state of the hazardous material after flipping to ensure that hyperspectral imager 11 is in the optimal detection position. Hyperspectral imager 11 scans the surface of the hazardous material after flipping again to collect spectral information of the other side of the hazardous material.
[0052] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A hazardous materials inspection device based on hyperspectral imaging technology, characterized in that, The device includes a support base (1), on the bottom surface of which a set of support legs (2) are installed. A rotating groove (3) is provided on the upper surface of the support base (1), and a placement plate (4) is provided inside the rotating groove (3). A motor (5) is fixedly embedded on the bottom surface of the support base (1), and the output end of the motor (5) is connected to the placement plate (4). An automatic flipping assembly (6) is installed on the upper surface of the placement plate (4). The automatic flipping assembly (6) includes a limiting frame (601) fixedly connected to the upper surface of the placement plate (4). A motor (602) is fixedly embedded on the upper surface of the limiting frame (601). The output end is equipped with a threaded rod (603), and the bottom end of the threaded rod (603) is rotatably connected to the inner wall of the limiting frame (601). The outer surface of the threaded rod (603) is threadedly connected with a moving block (604). The upper surface of the bearing seat (1) is equipped with a support frame (7). The inner wall of the support frame (7) is equipped with two LED lights (8). The upper surface of the support frame (7) is fixedly embedded with an electric push rod (9). The output end of the electric push rod (9) is equipped with a mounting bracket (10). The interior of the mounting bracket (10) is equipped with a hyperspectral imager (11). The interior of the mounting bracket (10) is equipped with a mounting assembly (12).
2. The hazardous materials inspection device based on hyperspectral imaging technology according to claim 1, characterized in that, The inner bottom wall of the rotating groove (3) is provided with an annular groove (13), and a set of sliders (14) are slidably connected to the inner wall of the annular groove (13), and the sliders (14) are connected to the placement plate (4).
3. The hazardous materials inspection device based on hyperspectral imaging technology according to claim 1, characterized in that, A stabilizing bracket (605) is installed on the outer surface of the movable block (604). A motor three (606) is installed inside the stabilizing bracket (605), and the motor three (606) is connected to the movable block (604). A limit frame two (607) is installed at the output end of the motor three (606).
4. The hazardous materials inspection device based on hyperspectral imaging technology according to claim 3, characterized in that, The outer surface of the limiting frame 2 (607) is fixedly inlaid with a motor 4 (608). The output end of the motor 4 (608) is equipped with a positive and negative lead screw (609), and the end of the positive and negative lead screw (609) away from the motor 4 (608) is rotatably connected to the inner wall of the limiting frame 2 (607). The outer surface of the positive and negative lead screw (609) is threaded with two clamping strips (610), and protective pads (611) are installed on the side of the two clamping strips (610) that are close to each other.
5. A hazardous materials inspection device based on hyperspectral imaging technology according to claim 4, characterized in that, The inner wall of the second limiting frame (607) has two guide grooves (612), and the inner walls of the two guide grooves (612) are slidably connected to two guide blocks (613), and the guide blocks (613) are connected to the clamping strip (610).
6. A hazardous materials inspection device based on hyperspectral imaging technology according to claim 3, characterized in that, The outer surface of the stabilizing bracket (605) is provided with an annular groove (614), and two sliders (615) are slidably connected to the inner wall of the annular groove (614), and the sliders (615) are connected to the limiting frame (607).
7. A hazardous materials inspection device based on hyperspectral imaging technology according to claim 1, characterized in that, The mounting assembly (12) includes two threaded rods (121) threaded to the outer surface of the mounting bracket (10). Each of the two threaded rods (121) is rotatably connected to a clamping plate (122) at one end close to the other, and the clamping plate (122) is in contact with the hyperspectral imager (11). Each of the two threaded rods (121) is equipped with a rotating block (123) at one end far from the other.
8. A hazardous materials inspection device based on hyperspectral imaging technology according to claim 7, characterized in that, The mounting assembly (12) further includes a groove (124) formed on the inner wall of the mounting bracket (10), and two sliders (125) are slidably connected to the inner wall of the groove (124), and the sliders (125) are connected to the clamping plate (122).