Automobile vacuum pump quality inspection device
By designing a support frame and gear system to drive the vacuum pump's rotation and revolution, an automotive vacuum pump quality inspection device has been developed, solving the problem of low efficiency caused by discontinuous inspection in existing technologies and achieving efficient defect detection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIANGSU SHUAISI PRECISION TECHNOIOGY CO LTD
- Filing Date
- 2025-03-31
- Publication Date
- 2026-04-28
AI Technical Summary
Existing quality inspection equipment is not suitable for continuous inspection when performing surface defect detection on vacuum pumps, which leads to stagnation in the inspection process and reduces inspection efficiency.
An automotive vacuum pump quality inspection device was designed. Utilizing components such as a support frame, workbench, detector, detection probe, drive motor, and gear system, the vacuum pump intermittently revolves while rotating on its own axis, gradually detecting defects on the outer wall and improving the convenience and accuracy of the inspection.
It enables continuous detection of vacuum pumps, improves the convenience and accuracy of detection, solves the problem of detection stagnation, and enhances detection efficiency.
Smart Images

Figure CN224176427U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of automotive vacuum pump technology, specifically relating to an automotive vacuum pump quality inspection device. Background Technology
[0002] The vacuum pump on the generator, also called the booster pump, is located behind the rear cover. The input shaft of the alternator vacuum pump is integrated with the rotor shaft of the generator and connected to the vacuum booster braking system of the car to meet the braking needs of the car. After the vacuum pump is manufactured, it needs to undergo various tests, including the detection of surface defects in the outer casing.
[0003] Existing quality inspection equipment is inconvenient for continuous inspection of the surface defects of vacuum pumps, requiring inspection work to be interrupted during vacuum pump installation, thus reducing inspection efficiency. This phenomenon has become a problem that urgently needs to be solved by those in the field. Utility Model Content
[0004] The purpose of this invention is to provide a quality inspection device for automotive vacuum pumps, in order to solve the problems mentioned in the background art.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a quality inspection device for an automotive vacuum pump, comprising two support frames, with a worktable fixedly connected to one end of the two support frames close to each other. A detector is mounted on the top of the worktable, and a detection probe cooperating with the detector is fixedly connected to one side of the worktable. A support column is fixedly connected to the bottom of the worktable, and a drive motor is fixedly connected to the inner wall of the support column. The output shaft of the drive motor is fixedly connected to a drive shaft via a coupling. A first drive gear and a second drive gear are fixedly connected to the outer wall of the drive shaft from top to bottom. The support column... The outer wall of the device is movably connected to a movable disk via a bearing. A planetary carrier is fixedly connected to the outer wall of the support column. A support shaft is movably connected to the bottom of the planetary carrier. A planetary gear is fixedly connected to the bottom of the support shaft. A movable shaft is movably connected to the inner wall of the movable disk. A driven gear is fixedly connected to the bottom of the movable shaft. A clamp is fixedly connected to the top of the movable shaft. This facilitates the intermittent revolution of several vacuum pumps while they rotate on their own axis, thereby enabling gradual detection of defects on the outer wall of the vacuum pumps. This effectively improves the convenience of detection and solves the problem of detection stagnation caused by fixed vacuum pumps, which affects detection efficiency.
[0006] Preferably, the first driving gear is incompletely gear-shaped and meshes with the planetary gear, which facilitates the intermittent rotation of the planetary gear by the first driving gear. Specifically, the planetary gears are distributed at equal angles along the axial centerline of the first driving gear, thereby improving the stability of the movable disk when the planetary gear rotates.
[0007] Preferably, tooth blocks are arranged at equal angles on the inner wall of the movable disk, and the movable disk is connected to the planetary gear through the tooth blocks, which facilitates the rotation of the movable disk driven by the self-rotation of the planetary gear. Specifically, the inner wall of the movable disk is a hollow structure, and the outer wall of the movable disk is distributed in a "convex" shape, which facilitates the effective rotation of the first driving gear driving the planetary gear inside the movable disk.
[0008] Preferably, the planet carrier is distributed in a "cross" shape, and the planetary gear is rotationally connected to the planet carrier through a support shaft, which facilitates the support of the support shaft. Specifically, the number of the support shafts is the same as that of the planetary gears, thereby ensuring the effective support work of the support shafts for the planetary gears.
[0009] Preferably, the movable shaft passes through the outer wall of the movable disk through a bearing, and the movable shaft is rotationally connected through the bearing, which facilitates the support of the movable shaft, so that the movable disk drives the movable shaft to revolve after rotation. Specifically, the movable shafts are distributed at equal angles along the axial center line of the movable disk, and the fixture is located at one end of the top of the movable shaft after passing through the outer wall of the movable disk, which facilitates the movable disk to drive the fixture to rotate around the workbench through the movable shaft, and then enables the detection probe on one side of the workbench to perform surface shooting on the vacuum pump after approaching, and transmits the拍摄的数据传输至检测器进行数据对比后,实现检测工作。
[0010] Preferably, the driven gears are distributed at equal angles along the axial center line of the movable disk, and the driven gears are meshed with the second driving gear, which facilitates the rotation of the driven gears. Specifically, the driven gears are located at the bottom of the movable disk, which facilitates the driven gears to rotate and drive the fixture to revolve through the movable shaft after rotation, and then enables the detection probe to perform multi-angle shooting on the vacuum pump positioned on the fixture, improving the accuracy of surface detection of the vacuum pump and solving the problem of incomplete detection.
[0011] Compared with the prior art, the beneficial effects achieved by the present utility model are as follows: In the present utility model,
[0012] (1) By providing a support frame, a workbench, a detector, a detection probe, a support column, a driving motor, a driving shaft, a first driving gear, a second driving gear, a movable disk, a planet carrier, a support shaft, a planetary gear, a movable shaft, a driven gear and a fixture, it is convenient to drive a plurality of vacuum pumps to perform intermittent revolution while rotating, which is beneficial to gradually detect the outer wall defects of the vacuum pumps, effectively improving the convenience of detection and solving the problem that the detection is stagnated due to fixing the vacuum pump, thereby affecting the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] It should be noted that there is an unclear expression in the original text of item "拍摄的数据传输至检测器进行数据对比后,实现检测工作", which has been translated as best as possible while maintaining the original meaning. You may need to check and correct it according to the actual situation.The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0015] Figure 2 This is a three-dimensional sectional view of the present invention;
[0016] Figure 3 This is a partial top sectional view of the present invention;
[0017] Figure 4 This is a front view schematic diagram of this utility model.
[0018] In the diagram: 1. Support frame; 2. Workbench; 3. Detector; 4. Detection probe; 5. Support column; 6. Drive motor; 7. Drive shaft; 8. First drive gear; 9. Second drive gear; 10. Movable disc; 11. Planetary carrier; 12. Support shaft; 13. Planetary gear; 14. Movable shaft; 15. Driven gear; 16. Fixture. Detailed Implementation
[0019] The following detailed, non-limiting description of the present invention, in conjunction with preferred embodiments and accompanying drawings, is provided. Obviously, the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0020] Please see Figure 1-4, the utility model provides a technical solution: an automobile vacuum pump quality inspection device, which includes two support frames 1. One end of the two support frames 1 close to each other is fixedly connected with a workbench 2. A detector 3 is arranged on the top of the workbench 2. A detection probe 4 matched with the detector 3 is fixedly connected to one side of the workbench 2. A support column 5 is fixedly connected to the bottom of the workbench 2. A driving motor 6 is fixedly connected to the inner wall of the support column 5. The output shaft of the driving motor 6 is fixedly connected with a driving shaft 7 through a coupling. The outer wall of the driving shaft 7 is fixedly connected with a first driving gear 8 and a second driving gear 9 from top to bottom. The outer wall of the support column 5 is movably connected with a movable disc 10 through a bearing. A planet carrier 11 is fixedly connected to the outer wall of the support column 5. A support shaft 12 is movably connected to the bottom of the planet carrier 11. A planet gear 13 is fixedly connected to the bottom of the support shaft 12. The inner wall of the movable disc 10 is movably connected with a movable shaft 14. A driven gear 15 is fixedly connected to the bottom of the movable shaft 14. A clamp 16 is fixedly connected to the top of the movable shaft 14, which facilitates driving several vacuum pumps to rotate intermittently while rotating, so as to gradually detect the outer wall defects of the vacuum pumps, effectively improving the convenience of detection, and solving the problem that the detection stagnates due to fixing the vacuum pump, thus affecting the detection efficiency.
[0021] Preferably, the first driving gear 8 is in the shape of an incomplete gear, and the first driving gear 8 is matched with the planet gear 13, which facilitates the first driving gear 8 to intermittently drive the planet gear 13 to rotate. Specifically, the planet gears 13 are equally angularly distributed along the axial center line of the first driving gear 8, thereby improving the stability when the planet gear 13 rotates to drive the movable disc 10 to rotate.
[0022] Preferably, tooth blocks are equally angularly arranged on the inner wall of the movable disc 10, and the movable disc 10 is connected with the planet gear 13 through the tooth blocks, which facilitates the planet gear 13 to rotate to drive the movable disc 10 to rotate. Specifically, the inner wall of the movable disc 10 is a hollow structure, and the outer wall of the movable disc 10 is distributed in a "convex" shape, which facilitates the first driving gear 8 to drive the planet gear 13 to rotate effectively inside the movable disc 10.
[0023] Preferably, the planet carrier 11 is distributed in a "cross" shape, and the planet gear 13 is rotatably connected with the planet carrier 11 through the support shaft 12, which facilitates the support of the support shaft 12. Specifically, the number of the support shafts 12 is the same as the number of the planet gears 13, thus ensuring the effective support of the support shafts 12 for the planet gears 13.
[0024] Preferably, the movable shaft 14 passes through the outer wall of the movable disk 10 via a bearing, and the movable shaft 14 is rotatably connected via the bearing. This facilitates the support of the movable shaft 14 by the movable disk 10, so that the movable disk 10 drives the movable shaft 14 to revolve after rotation. Specifically, the movable shaft 14 is distributed at equal angles along the axial center line of the movable disk 10, and the clamp 16 is located at the top end of the movable shaft 14 after it passes through the outer wall of the movable disk 10. This facilitates the movable disk 10 to drive the clamp 16 to rotate around the worktable 2 via the movable shaft 14, thereby allowing the detection probe 4 on one side of the worktable 2 to perform surface imaging of the vacuum pump that is close behind, and transmit the image data to the detector 3 for data comparison to achieve the detection work.
[0025] Preferably, the driven gears 15 are distributed at equal angles along the axial centerline of the movable disk 10, and the driven gears 15 mesh with the second driving gear 9, which facilitates the rotation of the driven gears 15. Specifically, the driven gears 15 are located at the bottom of the movable disk 10, which facilitates the rotation of the driven gears 15 and the driving gear 16 through the movable shaft 14 to revolve. This allows the detection probe 4 to take multi-angle pictures of the vacuum pump positioned on the clamp 16, improving the accuracy of surface inspection of the vacuum pump and solving the problem of insufficient inspection.
[0026] In use, first, the vacuum pump is fixed inside the fixture 16. Then, the drive motor 6 is started, causing the drive shaft 7 to rotate. The drive shaft 7 then rotates the first drive gear 8. Since the first drive gear 8 is an incomplete gear, the teeth on the outer wall of the first drive gear 8 will rotate when they approach the planetary gear 13, and stop rotating when they move away from the planetary gear 13. This intermittently drives the planetary gear 13 to rotate. When the planetary gear 13 rotates, it will drive the movable disk 10 to rotate. This causes the movable disk 10 to drive the fixture 16 to revolve via the movable shaft 14. This allows the fixture 16 to move the vacuum pump at different angles to gradually move in front of the detection probe 4. The information captured by the detection probe 4 is transmitted to the detector 3 for comparison and surface defect detection. During this process, since the movable disk 10 rotates intermittently, when the movable disk 10 stops rotating, another vacuum pump can be installed in another spare fixture 16 to perform continuous detection. When the drive shaft 7 rotates, it will simultaneously drive the second drive gear 9 to rotate, which in turn drives the driven gear 15 to rotate. The driven gear 15 drives the fixture 16 to rotate through the movable shaft 14. Thus, when the vacuum pump moves in front of the detection probe 4, it will rotate, allowing for a more comprehensive inspection of the surface of the vacuum pump and improving the accuracy of the inspection.
[0027] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A quality inspection device for an automotive vacuum pump, comprising two support frames (1), characterized in that: Two support frames (1) are fixedly connected to a workbench (2) at their close ends. A detector (3) is installed on the top of the workbench (2). A detection probe (4) that cooperates with the detector (3) is fixedly connected to one side of the workbench (2). A support column (5) is fixedly connected to the bottom of the workbench (2). A drive motor (6) is fixedly connected to the inner wall of the support column (5). The output shaft of the drive motor (6) is fixedly connected to a drive shaft (7) via a coupling. A first drive gear is fixedly connected to the outer wall of the drive shaft (7) from top to bottom. 8) and the second driving gear (9), the outer wall of the support column (5) is movably connected to the movable disk (10) through the bearing, the outer wall of the support column (5) is fixedly connected to the planetary carrier (11), the bottom of the planetary carrier (11) is movably connected to the support shaft (12), the bottom of the support shaft (12) is fixedly connected to the planetary gear (13), the inner wall of the movable disk (10) is movably connected to the movable shaft (14), the bottom of the movable shaft (14) is fixedly connected to the driven gear (15), and the top of the movable shaft (14) is fixedly connected to the clamp (16).
2. The automotive vacuum pump quality inspection device according to claim 1, characterized in that: The first driving gear (8) is incompletely gear-shaped and is engaged with the planetary gear (13).
3. The automotive vacuum pump quality inspection device according to claim 1, characterized in that: The inner wall of the movable disk (10) is provided with toothed blocks at equal angles, and the movable disk (10) is connected to the planetary gear (13) through the toothed blocks.
4. The automotive vacuum pump quality inspection device according to claim 1, characterized in that: The planet carrier (11) is arranged in a cross shape, and the planet gear (13) is rotatably connected to the planet carrier (11) through the support shaft (12).
5. The automotive vacuum pump quality inspection device according to claim 1, characterized in that: The movable shaft (14) passes through the outer wall of the movable disk (10) via a bearing, and the movable shaft (14) is rotatably connected via the bearing.
6. The automotive vacuum pump quality inspection device according to claim 1, characterized in that: The driven gear (15) is distributed at equal angles along the axial center line of the movable disk (10), and the driven gear (15) meshes with the second driving gear (9).