Automatic castable batching device

Abstract

The utility model discloses an automatic castable batching device, and belongs to the technical field of castable production equipment. The automatic castable batching device comprises a bottom plate, an electronic weighing table is installed at the top end of the bottom plate, a material collecting barrel is installed at the top end of the electronic weighing table, a plurality of material storage barrels are arranged on the outer side of the material collecting barrel, a discharging pipe is installed at the bottom end of each material storage barrel, a conveying pipe is installed at the bottom end of each discharging pipe, and a pair of supporting seats is installed at the bottom end of each conveying pipe. A transverse plate is installed at the bottom end of the supporting seat, a pair of supporting frames are installed at the bottom end of the transverse plate, the bottom ends of the supporting frames are fixedly connected with the top end of the bottom plate, a conveying shaft is rotationally connected to the inner side of the conveying pipe, the outer side of the conveying shaft is sleeved with a spiral blade, one end of the conveying pipe extends to the top end of the storage barrel, and an anti-blocking mechanism is arranged in the storage barrel. The auxiliary discharging device can effectively achieve the auxiliary discharging function, prevents materials from being accumulated and blocked in the hopper, and has high practical value.

Description

An automatic batching device for castable refractory Technical Field

[0001] This utility model relates to the technical field of castable production equipment, specifically to an automatic batching device for castables. Background Technology

[0002] Accurate batching is crucial for ensuring the quality of castable refractory materials during production. Traditionally, batching is mostly done manually, which is labor-intensive, inaccurate, and prone to errors, leading to inconsistent quality. While some existing automated batching devices have improved efficiency and accuracy to some extent, they still suffer from design flaws.

[0003] Based on the above, the inventors have discovered the following problem: the current automatic batching device for castable refractory does not have an auxiliary feeding function, which makes it easy for materials to accumulate and block in the hopper, affecting the batching efficiency.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided an automatic batching device for castable refractory, in order to achieve a more practical purpose. Summary of the Invention

[0005] The purpose of this utility model is to provide an automatic batching device for castable refractory, so as to solve the problem mentioned in the background art that the current automatic batching device for castable refractory does not have an auxiliary feeding function, which makes the material easy to accumulate and block in the hopper, thus affecting the batching efficiency.

[0006] In view of the above problems, the technical solution proposed by this utility model is as follows:

[0007] An automatic batching device for castable refractory includes a base plate, an electronic weighing platform mounted on the top of the base plate, a collection bin mounted on the top of the electronic weighing platform, several storage bins arranged on the outer side of the collection bin, a discharge pipe mounted on the bottom of the storage bins, a conveying pipe mounted on the bottom of the discharge pipe, a pair of support seats mounted on the bottom of the conveying pipe, a horizontal plate mounted on the bottom of the support seats, a pair of support frames mounted on the bottom of the horizontal plate, the bottom of the support frames being fixedly connected to the top of the base plate, a conveying shaft rotatably connected to the inner side of the conveying pipe, a spiral blade fitted on the outer side of the conveying shaft, one end of the conveying pipe extending to the top of the storage bins, and an anti-clogging mechanism provided inside the storage bins.

[0008] Furthermore, a retaining seat is installed on one side of the top of the horizontal plate, one end of the conveying shaft passes through the other end of the conveying pipe, a motor is installed on one side of the retaining seat, and the output end of the motor is connected to one end of the conveying shaft.

[0009] The beneficial effect of adopting the above-mentioned further solution is that by connecting the output end of the motor to one end of the conveying shaft, power is provided to the conveying shaft, driving the spiral blades to rotate, so that the raw materials can be smoothly conveyed in the conveying pipe.

[0010] Furthermore, the anti-clogging mechanism includes a rotating shaft, a pair of retaining sleeves are installed at the inner bottom of the storage tank, the two ends of the rotating shaft are rotatably connected to the inner side of the retaining sleeves, and a number of material-pushing blades are installed on the outer side of the rotating shaft.

[0011] The beneficial effect of adopting the above-mentioned further solution is that, through the cooperation of the rotating shaft, retaining sleeve, and feeding blades, the feeding blades on the outside of the rotating shaft can rotate with the rotating shaft, which can stir and agitate the raw materials in the storage tank, prevent the raw materials from clumping and bridging, effectively avoid the blockage of the discharge port, and ensure that the raw materials can continuously and stably enter the conveying pipe from the storage tank through the discharge pipe, thus maintaining the normal operation of the batching device.

[0012] Furthermore, sprockets are fitted on the outer side of the conveying shaft and one end of the rotating shaft, and chains are fitted on the outer side of a pair of sprockets.

[0013] The beneficial effect of adopting the above-mentioned further solution is that, by setting up the rotating shaft, sprocket, and chain, the rotation of the conveyor shaft can be used to drive the rotating shaft to rotate, so that the anti-blocking mechanism can be linked with the raw material conveying system. There is no need to set up an additional power source to drive the anti-blocking mechanism, which simplifies the device structure and reduces costs.

[0014] Furthermore, the several material-feeding blades are distributed at equal intervals.

[0015] The beneficial effect of adopting the above-mentioned further scheme is that, by distributing several material-distributing blades at equal intervals, the raw materials in the storage tank can be evenly moved and stirred.

[0016] Furthermore, the storage bins are arranged in a fan-shaped arrangement.

[0017] The beneficial effect of adopting the above-mentioned further scheme is that by arranging several storage bins in a fan-shaped manner, space can be effectively utilized, the distance between each storage bin and the collection bin can be relatively balanced, and the raw materials can be easily transported to the collection bin through the discharge pipe and the conveying pipe.

[0018] Furthermore, a control cabinet is installed at the top of the base plate, and a control panel is installed on one side of the control cabinet.

[0019] The advantage of adopting the above-mentioned further solution is that by installing a control panel on one side of the control cabinet, the equipment can be controlled, increasing the ease of use of the product.

[0020] Compared with the prior art, the beneficial effects of this utility model are as follows: This automatic batching device for castable refractory, through the setting of an electronic weighing platform, can accurately weigh the weight of the castable refractory in the collection bucket, achieving precise batching. The collection bucket is used to collect various materials, and the storage bucket stores different types of castable refractory raw materials. The discharge pipe and the conveying pipe work together to transport the raw materials to the collection bucket. The support base, the cross plate, and the support frame form a stable support structure to ensure the stability of the conveying pipe. When the spiral blades on the outside of the conveying shaft rotate, they can push the raw materials along the conveying pipe to achieve automatic feeding. The anti-blocking mechanism prevents the raw materials in the storage bucket from blocking, ensuring smooth feeding. The output end of the motor is connected to one end of the conveying shaft to provide power to the conveying shaft, driving the spiral blades to rotate, so that the raw materials can be smoothly transported in the conveying pipe. Through the cooperation of the rotating shaft, the retaining sleeve, and the material-dispensing blades, the material-dispensing blades on the outside of the rotating shaft rotate with the rotating shaft, which can agitate and stir the raw materials in the storage bucket to prevent the raw materials from clumping. This device effectively prevents blockage at the discharge port, ensuring a continuous and stable flow of raw materials from the storage bins through the discharge pipe into the conveying pipe, maintaining the normal operation of the batching device. The design, featuring a rotating shaft, sprockets, and chain, allows the conveying shaft to rotate, linking the anti-blocking mechanism with the raw material conveying system. This eliminates the need for an additional power source to drive the anti-blocking mechanism, simplifying the device structure and reducing costs. The evenly spaced distribution of several material-distributing blades evenly agitates and stirs the raw materials in the storage bins. The fan-shaped arrangement of the storage bins effectively utilizes space, ensuring a relatively balanced distance between each storage bin and the collection bin, facilitating the transport of raw materials through the discharge and conveying pipes to the collection bin. A control panel on one side of the control cabinet provides controllability and enhances ease of use. This invention effectively assists in material feeding, preventing material accumulation and blockage in the hopper, and possesses high practical value. Attached Figure Description

[0021] Figure 1 is one of the three-dimensional structural schematic diagrams of the embodiments of this utility model;

[0022] Figure 2 is a second three-dimensional structural schematic diagram of an embodiment of this utility model;

[0023] Figure 3 is one of the disassembled three-dimensional structural schematic diagrams of the embodiments of this utility model;

[0024] Figure 4 is a second disassembled three-dimensional structural schematic diagram of the present utility model embodiment;

[0025] Figure 5 is an enlarged schematic diagram of structure A in Figure 3, as disclosed in the embodiment of this utility model.

[0026] In the diagram: 100, base plate; 101, electronic weighing platform; 102, collection bin; 103, storage bin; 104, discharge pipe; 105, conveying pipe; 106, support base; 107, horizontal plate; 108, conveying shaft; 109, spiral blade; 110, retaining seat; 111, motor; 112, anti-blocking mechanism; 11201, rotating shaft; 11202, retaining sleeve; 11203, material feeding blade; 11204, sprocket; 11205, chain; 113, support frame; 114, control cabinet; 11401, control panel. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please refer to Figures 1-5. This utility model provides a technical solution: an automatic batching device for castable refractory, including a base plate 100, an electronic weighing platform 101 mounted on the top of the base plate 100, a collection bin 102 mounted on the top of the electronic weighing platform 101, several storage bins 103 arranged on the outer side of the collection bin 102, a discharge pipe 104 mounted on the bottom of the storage bins 103, a conveying pipe 105 mounted on the bottom of the discharge pipe 104, a pair of support seats 106 mounted on the bottom of the conveying pipe 105, a horizontal plate 107 mounted on the bottom of the support seats 106, a pair of support frames 113 mounted on the bottom of the horizontal plate 107, the bottom of the support frames 113 being fixedly connected to the top of the base plate 100, a conveying shaft 108 rotatably connected to the inner side of the conveying pipe 105, and a spiral blade fitted on the outer side of the conveying shaft 108. The conveying pipe 105 extends to the top of the storage hopper 103. The storage hopper 103 is equipped with an anti-blocking mechanism 112. With the electronic weighing platform 101, the weight of the casting material in the collection hopper 102 can be accurately weighed to achieve precise material distribution. The collection hopper 102 is used to collect various materials, and the storage hopper 103 stores different types of casting material. The discharge pipe 104 cooperates with the conveying pipe 105 to transport the raw material to the collection hopper 102. The support base 106, the cross plate 107 and the support frame 113 form a stable support structure to ensure the stability of the conveying pipe 105. When the spiral blade 109 on the outside of the conveying shaft 108 rotates, it can push the raw material along the conveying pipe 105 to achieve automatic feeding. The anti-blocking mechanism 112 prevents the raw material in the storage hopper 103 from being blocked, ensuring smooth material discharge.

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please refer to Figures 1-5. A retaining seat 110 is installed on one side of the top of the horizontal plate 107. One end of the conveying shaft 108 passes through the other end of the conveying pipe 105. A motor 111 is installed on one side of the retaining seat 110. The output end of the motor 111 is connected to one end of the conveying shaft 108. The anti-blocking mechanism 112 includes a rotating shaft 11201. A pair of retaining sleeves 11202 are installed on the inner bottom of the storage tank 103. The two ends of the rotating shaft 11201 are rotatably connected to the inner side of the retaining sleeves 11202. Several material-pulling blades 11203 are installed on the outer side of the rotating shaft 11201. Sprockets 11204 are fitted on the outer side of the conveying shaft 108 and one end of the rotating shaft 11201. A chain 11205 is fitted on the outer side of the pair of sprockets 11204. The chain 11205 is connected to one end of the conveying shaft 108 through the output end of the motor 111, providing power to the conveying shaft 108 and driving the spiral blades. The rotation of the blade 109 facilitates the smooth transport of raw materials within the conveying pipe 105. Through the cooperation of the rotating shaft 11201, the retaining sleeve 11202, and the feeding blade 11203, the feeding blade 11203 on the outside of the rotating shaft 11201 rotates with the rotating shaft 11201, which can agitate and stir the raw materials in the storage bin 103, preventing the raw materials from clumping or bridging, effectively avoiding blockage at the discharge port, and ensuring that the raw materials can continuously and stably enter the conveying pipe 105 from the storage bin 103 through the discharge pipe 104, maintaining the normal operation of the batching device. Through the arrangement of the rotating shaft 11201, sprocket 11204, and chain 11205, the rotation of the conveying shaft 108 can drive the rotating shaft 11201 to rotate, so that the anti-blocking mechanism 112 is linked with the raw material conveying system. There is no need to set up an additional power source to drive the anti-blocking mechanism 112, simplifying the device structure and reducing costs.

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please refer to Figures 1-5. Several feeding blades 11203 are evenly spaced, and several storage bins 103 are arranged in a fan-shaped arrangement. A control cabinet 114 is installed at the top of the base plate 100, and a control panel 11401 is installed on one side of the control cabinet 114. The evenly spaced feeding blades 11203 can evenly move and stir the raw materials in the storage bins 103. The fan-shaped arrangement of the storage bins 103 can effectively utilize space, making the distance between each storage bin 103 and the collection bin 102 relatively balanced, which facilitates the transportation of raw materials to the collection bin 102 through the discharge pipe 104 and the conveying pipe 105. The control panel 11401 installed on one side of the control cabinet 114 enables the equipment to be controlled and increases the ease of use of the product.

[0033] Specifically, the working principle of this automatic batching device for castable refractory is as follows: During use, the electronic weighing platform 101 accurately weighs the castable refractory in the collection bin 102, achieving precise batching. The collection bin 102 is used to collect various materials, and the storage bin 103 stores different types of castable refractory raw materials. The discharge pipe 104 cooperates with the conveying pipe 105 to transport the raw materials to the collection bin 102. The support base 106, the horizontal plate 107, and the support frame 113 form a stable support structure, ensuring the stability of the conveying pipe 105. When the spiral blades 109 on the outside of the conveying shaft 108 rotate, they can displace the raw materials. The material is pushed along the conveying pipe 105 to achieve automatic feeding. The anti-blocking mechanism 112 prevents the material from clogging in the storage bin 103, ensuring smooth feeding. The output end of the motor 111 is connected to one end of the conveying shaft 108 to provide power to the conveying shaft 108, driving the spiral blades 109 to rotate, so that the material is smoothly conveyed in the conveying pipe 105. Through the cooperation of the rotating shaft 11201, the retaining sleeve 11202, and the feeding blades 11203, the feeding blades 11203 on the outside of the rotating shaft 11201 rotate with the rotating shaft 11201, which can move the material in the storage bin 103. Stirring prevents raw materials from clumping and bridging, effectively avoiding blockage at the discharge port and ensuring a continuous and stable flow of raw materials from the storage tank 103 through the discharge pipe 104 into the conveying pipe 105, maintaining the normal operation of the batching device. The arrangement of the rotating shaft 11201, sprocket 11204, and chain 11205 allows the rotating shaft 11201 to be driven by the rotation of the conveying shaft 108, linking the anti-blocking mechanism 112 with the raw material conveying system. This eliminates the need for an additional power source to drive the anti-blocking mechanism 112, simplifying the device structure and reducing costs. Several material-dispensing blades 11203... The materials are evenly distributed, allowing for uniform stirring and agitation of the raw materials within the storage bins 103. The fan-shaped arrangement of the storage bins 103 effectively utilizes space, ensuring a relatively balanced distance between each storage bin 103 and the collection bin 102. This facilitates the transport of raw materials to the collection bin 102 via the discharge pipe 104 and conveying pipe 105. A control panel 11401 is installed on one side of the control cabinet 114, enabling equipment control and increasing ease of use. This invention effectively assists in material feeding, preventing material accumulation and blockage in the hopper, and possesses high practical value.

Claims

1. An automatic batching device for castable refractory, characterized in that, The system includes a base plate (100), an electronic weighing platform (101) mounted on the top of the base plate (100), a collection bin (102) mounted on the top of the electronic weighing platform (101), a plurality of storage bins (103) provided on the outside of the collection bin (102), a discharge pipe (104) mounted on the bottom of the storage bins (103), a conveying pipe (105) mounted on the bottom of the discharge pipe (104), and a pair of support seats (106) mounted on the bottom of the conveying pipe (105). A horizontal plate (107) is installed at the bottom end of the material storage tank (100). A pair of support frames (113) are installed at the bottom end of the horizontal plate (107). The bottom end of the support frame (113) is fixedly connected to the top end of the base plate (100). A conveying shaft (108) is rotatably connected to the inner side of the conveying pipe (105). A spiral blade (109) is fitted on the outer side of the conveying shaft (108). One end of the conveying pipe (105) extends to the top end of the storage tank (103). An anti-blocking mechanism (112) is provided inside the storage tank (103).

2. The automatic batching device for castable refractory according to claim 1, characterized in that, A retainer (110) is installed on one side of the top of the horizontal plate (107). One end of the conveying shaft (108) passes through the other end of the conveying pipe (105). A motor (111) is installed on one side of the retainer (110). The output end of the motor (111) is connected to one end of the conveying shaft (108).

3. The automatic batching device for castable according to claim 1, characterized in that, The anti-clogging mechanism (112) includes a rotating shaft (11201), a pair of retaining sleeves (11202) are installed on the inner bottom of the storage tank (103), the two ends of the rotating shaft (11201) are rotatably connected to the inner side of the retaining sleeves (11202), and a number of material feeding blades (11203) are installed on the outer side of the rotating shaft (11201).

4. The automatic batching device for castable refractory according to claim 3, characterized in that, A sprocket (11204) is fitted on the outer side of the conveyor shaft (108) and one end of the rotating shaft (11201), and a chain (11205) is fitted on the outer side of a pair of sprockets (11204).

5. The automatic batching device for castable according to claim 3, characterized in that, The material feeding blades (11203) are distributed at equal intervals.

6. The automatic batching device for castable refractory according to claim 1, characterized in that, The storage bins (103) are arranged in a fan-shaped arrangement.

7. The automatic batching device for castable refractory according to claim 1, characterized in that, A control cabinet (114) is installed on the top of the base plate (100), and a control panel (11401) is installed on one side of the control cabinet (114).

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