Anti-corrosion spraying device for transformer oil tank

By designing a transformer oil tank anti-corrosion spraying device, an electric hoist and a worm gear reducer motor are used to drive the tray to rotate. Combined with a slide rail screw system, the automatic rotation and hoisting of the oil tank are realized, solving the problems of high labor intensity and low safety during the spraying process, and achieving a highly efficient and safe spraying effect.

CN224181108UActive Publication Date: 2026-05-01QINGDAO ROAD ELECTRIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QINGDAO ROAD ELECTRIC CO LTD
Filing Date
2025-04-30
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

In the existing technology, when spraying anti-corrosion coatings on transformer oil tanks, workers need to walk around the tank to spray, which is labor-intensive and the hoisting process is unsafe, making it difficult to efficiently complete the coating spraying on the surface and bottom of the tank.

Method used

A transformer oil tank anti-corrosion spraying device was designed. It uses an electric hoist and a worm gear reducer motor to drive the tray to rotate. Combined with a dual-shaft motor and a slide rail screw system, it realizes automatic rotation and hoisting of the oil tank, which facilitates comprehensive spraying. The device is also locked by a guide rod to prevent it from falling.

Benefits of technology

It achieves efficient spraying of the surface and bottom of the fuel tank, reduces manual labor, improves spraying safety and efficiency, and simplifies the paint cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of transformer oil tank spraying, in particular to an anti-corrosion spraying device for a transformer oil tank. The anti-corrosion spraying device for the transformer oil tank comprises an electric hoist, a lifting plate is arranged at the bottom of an inhaul cable of the electric hoist, a supporting plate is placed below the lifting plate, a rotating disc is placed at the bottom of the supporting plate, and a worm and gear speed reducing motor is arranged at the bottom of the rotating disc. The transformer oil tank on the supporting plate can be driven to rotate through the worm and gear speed reducing motor, so that a worker can quickly spray an anti-corrosion coating on the surface of the transformer oil tank conveniently, and the transformer oil tank can be hoisted through the electric hoist, so that the worker can spray the anti-corrosion coating on the bottom of the transformer oil tank conveniently; and when the transformer oil tank is hoisted, the guide rod can be locked, the situation that the transformer oil tank suddenly falls due to the failure of the electric hoist can be prevented, and then the use safety of the device is improved.
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Description

A transformer tank anti-corrosion spraying device Technical Field

[0001] This utility model relates to the field of transformer oil tank spraying technology, specifically a transformer oil tank anti-corrosion spraying device. Background Technology

[0002] Nowadays, after the transformer tank is manufactured, it needs to be coated with an anti-corrosion coating to slow down the corrosion rate of the transformer tank and extend its service life. At the same time, the coating has certain insulation properties, which can improve the insulation level of the transformer tank surface to a certain extent and prevent safety accidents caused by surface leakage.

[0003] However, when spraying anti-corrosion coatings on the surface of transformer oil tanks, it is mostly done manually with a handheld spray gun. During the manual spraying process, workers need to walk back and forth around the transformer oil tank to ensure that the anti-corrosion coating is evenly sprayed on the surface. After the outer anti-corrosion coating is sprayed on the surface of the transformer oil tank, the transformer oil tank needs to be moved to a lifting device and lifted so that workers can spray the anti-corrosion coating on the bottom of the transformer oil tank. Therefore, the amount of labor required for workers to spray the anti-corrosion coating on the transformer oil tank is quite large. In view of the above situation, technical innovation is carried out on the existing transformer oil tank anti-corrosion spraying device. Summary of the Invention

[0004] The purpose of this utility model is to provide a transformer tank anti-corrosion spraying device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a transformer oil tank anti-corrosion spraying device, comprising:

[0006] An electric hoist has a lifting plate at the bottom of its cable, a support plate below the lifting plate, a turntable at the bottom of the support plate, a worm gear reducer motor at the bottom of the turntable, a dual-axis motor above the electric hoist, and a set of slide rails on both sides of the dual-axis motor. A screw is installed inside each slide rail, and an internally threaded slider is screwed to the outer wall of the screw. A pin is installed at the top of the internally threaded slider. The two output ends of the dual-axis motor are connected to the two sets of screws respectively. Two sets of guide rods are evenly arranged on the top of the lifting plate, and insertion holes are opened through the outer sides of the guide rods, into which the pins are inserted.

[0007] Preferably, steel cables are evenly arranged at the bottom of the lifting plate, and hooks are provided at the bottom of the steel cables. The pin is located above the slide rail. The opposite sides of the two sets of screws pass through the opposite sides of the two sets of slide rails and are connected to the two output ends of the dual-axis motor. A set of support sleeves is placed on the opposite sides of the two sets of guide rods. The pin passes through the insertion hole of the guide rod and is inserted into the support sleeve.

[0008] Preferably, a base is placed at the bottom of the turntable, a mounting groove is provided at the top of the base, an annular convex groove is provided at the top of the base, the worm gear reducer motor is disposed in the mounting groove, and a convex ring is provided at the bottom of the turntable, the convex ring is disposed in the annular convex groove.

[0009] Preferably, the bottom of the tray is provided with positioning posts evenly, and a set of grooves is provided on both the left and right sides of the tray. The top of the turntable is provided with positioning holes evenly, and the positioning posts are inserted into the positioning holes.

[0010] Preferably, a transformer oil tank is placed on top of the pallet, the transformer oil tank is located below the hook, and the hook corresponds to the lifting lug on the transformer oil tank.

[0011] Preferably, a set of L-plates is provided on both the left and right sides of the base, and a top plate is provided on the top of the two sets of L-plates. The electric hoist is located on the top of the top plate, and a clearance groove is provided through the top of the top plate. The cable of the electric hoist passes through the clearance groove and is connected to the lifting plate. A gantry frame is provided on the top of the top plate. The gantry frame is located outside the electric hoist. The dual-axis motor is located on the top of the gantry frame. Two sets of slide rails are evenly arranged on the top of the gantry frame. Two sets of support sleeves are evenly arranged on the top of the top plate. Guide holes are evenly provided through the top of the top plate, and guide rods are arranged in the guide holes.

[0012] Preferably, an air pump and a hook are provided on the right side of the L-plate on the right side of the base. The air pump is located below the hook, and a spray gun is suspended on the outside of the hook. An air pipe connects the air inlet of the spray gun and the air outlet of the air pump.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] This invention utilizes a worm gear reducer motor to rotate the transformer tank on a pallet, allowing workers to quickly apply an anti-corrosion coating to the surface of the tank. An electric hoist can lift the tank, facilitating coating application to the bottom. When the tank is lifted, the guide rod can be locked to prevent sudden drops due to hoist failure, thus improving safety. After the anti-corrosion coating is applied and the tank is removed from the device, the pallet can be moved upwards and separated from the turntable via a groove on its outer side, facilitating cleaning of any remaining coating. Attached Figure Description

[0015] Figure 1 is a structural schematic diagram of a transformer oil tank anti-corrosion spraying device according to the present invention;

[0016] Figure 2 is a front sectional view of a transformer oil tank anti-corrosion spraying device according to the present invention.

[0017] Figure 3 is an enlarged view of part A in Figure 2 of this utility model;

[0018] Figure 4 is an enlarged view of part B of Figure 2 of this utility model.

[0019] In the diagram: 1. Base; 11. L-plate; 12. Turntable; 13. Support plate; 14. Transformer oil tank; 15. Air pump; 16. Spray gun; 17. Hook; 18. Top plate; 19. Lifting plate; 2. Steel cable; 21. Hook; 22. Electric hoist; 23. Gantry frame; 24. Support sleeve; 25. Guide rod; 26. Dual-axis motor; 27. Slide rail; 28. Pin; 29. ​​Worm gear reducer motor; 3. Convex ring; 31. Positioning pin; 32. Internal threaded slider; 33. Screw. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please refer to Figures 1-4. A transformer tank anti-corrosion spraying device includes an electric hoist 22. A lifting plate 19 is fixedly installed at the bottom of the cable of the electric hoist 22. A support plate 13 is placed below the lifting plate 19. A turntable 12 is placed at the bottom of the support plate 13. A worm gear reducer motor 29 is fixedly installed at the bottom of the turntable 12. A dual-axis motor 26 is placed above the electric hoist 22. A set of slide rails 27 is installed on both the left and right sides of the dual-axis motor 26. A screw 33 is rotatably installed inside the slide rail 27. An internally threaded slider 32 is screwed to the outer wall of the screw 33. A pin 28 is fixedly installed on the top of the internally threaded slider 32. The two output ends of the dual-axis motor 26 are respectively connected to the two sets of screws. The screws 33 are connected to each other. The dual-axis motor 26 drives the two sets of screws 33 to rotate. The two sets of screws 33 drive the two sets of internal thread sliders 32 to move inward. The internal thread sliders 32 move the pins 28 inward to separate from the support sleeve 24 and guide rod 25, thereby unlocking the dual-axis motor 26. Two sets of guide rods 25 are evenly fixed on the top of the lifting plate 19. The outer side of the guide rods 25 has a through hole, and the pins 28 are inserted into the through hole. Steel cables 2 are evenly fixed on the bottom of the lifting plate 19. The bottom of the steel cables 2 is fixed with hooks 21. The pins 28 are located above the slide rail 27. The opposite sides of the two sets of screws 33 pass through the opposite sides of the two sets of slide rails 27, and are connected to the dual-axis motor 26. The two output ends of the shaft motor 26 are connected. A set of support sleeves 24 is installed on the opposite sides of each of the two sets of guide rods 25. A pin 28 passes through the insertion hole of the guide rod 25 and is inserted into the support sleeve 24. The support sleeve 24 supports the pin 28, thereby improving the locking stability of the pin 28 on the guide rod 25. A base 1 is placed at the bottom of the turntable 12. An installation groove and an annular convex groove are opened on the top of the base 1. The worm gear reducer motor 29 is fixedly installed in the installation groove. A convex ring 3 is fixedly installed at the bottom of the turntable 12 and rotatably mounted in the annular convex groove. Positioning pins 31 are evenly fixedly installed at the bottom of the support plate 13. The left side of the support plate 13... A set of grooves is provided on both sides of the turntable 12. Positioning holes are evenly provided on the top of the turntable 12. Positioning pins 31 are inserted into the positioning holes. The support plate 13 is placed on the top of the turntable 12 and the positioning pins 31 are inserted into the positioning holes to limit the support plate 13 on the turntable 12. At this time, the transformer oil tank 14 is placed on the support plate 13. The turntable 12 is driven to rotate by the worm gear reducer motor 29. The turntable 12 drives the support plate 13 to rotate through the positioning pins 31, thereby driving the transformer oil tank 14 on the support plate 13 to rotate. The transformer oil tank 14 is placed on the top of the support plate 13. The transformer oil tank 14 is located below the hook 21. The hook 21 corresponds to the lifting lug on the transformer oil tank 14.

[0022] A set of L-plates 11 are fixedly installed on both the left and right sides of the base 1. A top plate 18 is fixedly installed on the top of the two sets of L-plates 11. An electric hoist 22 is fixedly installed on the top of the top plate 18. A clearance groove is opened through the top of the top plate 18. The cable of the electric hoist 22 passes through the clearance groove and connects to the lifting plate 19. A gantry frame 23 is fixedly installed on the top of the top plate 18. The gantry frame 23 is located outside the electric hoist 22. A dual-shaft motor 26 is fixedly installed on the top of the gantry frame 23. Two sets of slide rails 27 are evenly fixedly installed on the top of the gantry frame 23. Two sets of support sleeves 24 are evenly fixedly installed on the top of the top plate 18. Guide holes are evenly opened through the top of the top plate 18. A guide rod 25 is slidably installed in the guide hole. When the transformer oil tank 14 is open... After the anti-corrosion coating is applied, the lifting plate 19 is moved downward by the electric hoist 22, and then the hook 21 is hooked onto the lifting lug of the transformer oil tank 14. The lifting plate 19 is then pulled upward by the electric hoist 22. The lifting plate 19 lifts the transformer oil tank 14 by the steel cable 2 and the hook 21. The guide rod 25 assists the lifting plate 19 to move up and down stably. After the transformer oil tank 14 is lifted, the worker can apply the anti-corrosion coating to the bottom of the transformer oil tank 14. An air pump 15 and a hook 17 are fixedly installed on the right side of the L plate 11 on the right side of the base 1. The air pump 15 is located below the hook 17. A spray gun 16 is suspended on the outside of the hook 17. An air pipe is connected between the air inlet of the spray gun 16 and the air outlet of the air pump 15.

[0023] Working principle: Place the tray 13 on top of the turntable 12 and insert the positioning pin 31 into the positioning hole to limit the tray 13 on the turntable 12. Place the transformer oil tank 14 on the tray 13. Then, the worker removes the spray gun 16 from the hook 17 and drives the spray gun 16 to spray the anti-corrosion coating on the surface of the transformer oil tank 14 through the air pump 15. At this time, the worm gear reducer motor 29 drives the turntable 12 to rotate. The turntable 12 drives the tray 13 to rotate through the positioning pin 31, thereby driving the transformer oil tank 14 on the tray 13 to rotate. This allows the worker to quickly spray the anti-corrosion coating on the surface of the transformer oil tank 14.

[0024] After the anti-corrosion coating is applied to the surface of the transformer tank 14, the dual-shaft motor 26 drives two sets of screws 33 to rotate. These screws 33 then move two sets of internally threaded sliders 32 inwards, raising the internally threaded sliders 32 and causing the pins 28 to move inwards, separating them from the support sleeve 24 and guide rod 25. This unlocks the dual-shaft motor 26. The electric hoist 22 then moves the lifting plate 19 downwards, hooking the hook 21 onto the lifting lug of the transformer tank 14. The electric hoist 22 then pulls the lifting plate 19 upwards, lifting the transformer tank 14 via the steel cable 2 and hook 21. The guide rod 25 assists in the stable up-and-down movement of the lifting plate 19. Once the transformer tank 14 is lifted, workers can apply the anti-corrosion coating to the bottom of the transformer tank 14. After the transformer tank 14 is lifted and the insertion hole on the guide rod 25 is aligned with the pin 28, the dual-axis motor 26 reverses, causing the pin 28 to move outward through the insertion hole of the guide rod 25 and insert into the support sleeve 24, thereby fixing the height of the guide rod 25. The support sleeve 24 supports the pin 28, thereby improving the locking stability of the pin 28 to the guide rod 25. By locking the guide rod 25, the sudden drop of the transformer tank 14 due to the failure of the electric hoist 22 can be prevented. After the anti-corrosion coating is applied to the transformer tank 14 and it is removed from the device, the tray 13 can be moved upward and separated from the turntable 12 by the pull groove on the outside of the tray 13, thereby facilitating the cleaning of the coating on the surface of the tray 13.

Claims

1. A transformer tank anti-corrosion spraying device, characterized in that, include: An electric hoist (22) has a lifting plate (19) at the bottom of its cable. A support plate (13) is placed below the lifting plate (19). A turntable (12) is placed at the bottom of the support plate (13). A worm gear reducer motor (29) is installed at the bottom of the turntable (12). A dual-shaft motor (26) is placed above the electric hoist (22). A set of slide rails (27) is installed on both the left and right sides of the dual-shaft motor (26). The slide rail (27) is provided with a screw (33) inside. The outer wall of the screw (33) is screwed with an internal thread slider (32). The top of the internal thread slider (32) is provided with a pin (28). The two output ends of the dual-axis motor (26) are respectively connected to the two sets of screws (33). The top of the lifting plate (19) is evenly provided with two sets of guide rods (25). The outer side of the guide rod (25) is provided with a through hole. The pin (28) is inserted into the through hole.

2. The transformer tank anti-corrosion spraying device according to claim 1, characterized in that: The bottom of the lifting plate (19) is evenly provided with steel cables (2), and the bottom of the steel cables (2) is provided with hooks (21). The pin (28) is located above the slide rail (27). The opposite sides of the two sets of screws (33) pass through the opposite sides of the two sets of slide rails (27) and are connected to the two output ends of the dual-axis motor (26). A set of support sleeves (24) is placed on the opposite sides of the two sets of guide rods (25). The pin (28) passes through the insertion hole of the guide rod (25) and is inserted into the support sleeve (24).

3. The transformer tank anti-corrosion spraying device according to claim 2, characterized in that: The turntable (12) has a base (1) at its bottom. The base (1) has an installation groove at its top and an annular convex groove at its top. The worm gear reducer motor (29) is installed in the installation groove. The turntable (12) has a convex ring (3) at its bottom and the convex ring (3) is installed in the annular convex groove.

4. The transformer tank anti-corrosion spraying device according to claim 3, characterized in that: The bottom of the tray (13) is uniformly provided with positioning posts (31), and a set of grooves are opened on both the left and right sides of the tray (13). The top of the turntable (12) is uniformly provided with positioning holes, and the positioning posts (31) are inserted into the positioning holes.

5. The transformer tank anti-corrosion spraying device according to claim 4, characterized in that: A transformer oil tank (14) is placed on top of the pallet (13). The transformer oil tank (14) is located below the hook (21), and the hook (21) corresponds to the lifting lug on the transformer oil tank (14).

6. The transformer tank anti-corrosion spraying device according to claim 3, characterized in that: A set of L-plates (11) is provided on both the left and right sides of the base (1). A top plate (18) is provided on the top of the two sets of L-plates (11). The electric hoist (22) is located on the top of the top plate (18). A clearance groove is provided through the top of the top plate (18). The cable of the electric hoist (22) passes through the clearance groove and is connected to the lifting plate (19). A gantry frame (23) is provided on the top of the top plate (18). The gantry frame (23) is located outside the electric hoist (22). The dual-shaft motor (26) is located on the top of the gantry frame (23). Two sets of slide rails (27) are evenly arranged on the top of the gantry frame (23). Two sets of support sleeves (24) are evenly arranged on the top of the top plate (18). A guide hole is evenly provided through the top of the top plate (18). The guide rod (25) is located in the guide hole.

7. The transformer tank anti-corrosion spraying device according to claim 6, characterized in that: An air pump (15) and a hook (17) are provided on the right side of the L plate (11) on the right side of the base (1). The air pump (15) is located below the hook (17). A spray gun (16) is suspended on the outside of the hook (17). An air pipe is connected between the air inlet of the spray gun (16) and the air outlet of the air pump (15).