Aluminum plate surface spraying device

By designing an automatic aluminum plate flipping spraying device, the problem of cumbersome aluminum plate spraying operation was solved, and the automation and high efficiency of aluminum plate spraying were realized.

CN224181117UActive Publication Date: 2026-05-01JIANGSU TIANCHI NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU TIANCHI NEW MATERIALS CO LTD
Filing Date
2025-05-14
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

The existing aluminum plate spraying process is cumbersome and complicated, requiring manual flipping of the aluminum plate to complete the spraying on both sides, which is inefficient.

Method used

Design an aluminum plate surface spraying device that automatically flips the aluminum plate through a flipping component, and achieves automated spraying by combining a pump body and a spray head, reducing the need for manual flipping.

Benefits of technology

It improves the efficiency of aluminum plate spraying, reduces manual operation, and simplifies the spraying process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum plate surface spraying device, which belongs to the technical field of aluminum plates and comprises a processing box, a retaining door is mounted on one side of the processing box, and a rotating seat is mounted on the bottom wall of the processing box. An overturning assembly is mounted on the rotating seat and at the top of the processing box, and a liquid separation plate is mounted on the side wall of the processing box; a plurality of spray heads are mounted on one side of the liquid separation plate, the spray heads are communicated with the liquid separation plate, and the other side of the liquid separation plate is communicated with a first pipeline; one end of the first pipeline is communicated with a pump body, after the pump body receives a signal, a coating is injected into the first pipeline, after entering the first pipeline, the coating flows to a liquid separation plate and is uniformly sprayed to one side of the aluminum plate through a plurality of spray heads, after spraying of the side is completed, the overturning assembly rotates, the aluminum plate is overturned to a preset angle, and the pump body is started again immediately; and the other side of the aluminum plate is sprayed, so that the requirement for manually overturning the aluminum plate is reduced, and the spraying efficiency is effectively improved.
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Description

Technical Field

[0001] This utility model belongs to the field of aluminum plate technology, and in particular relates to an aluminum plate surface spraying device. Background Technology

[0002] The aluminum plate spraying process involves uniformly applying multi-color fluorocarbon paint or polyester paint to the surface of an aluminum plate, and then processing it through a high-temperature baking and curing process to form a painted aluminum plate. This product is widely used in the decoration of building exterior walls, interior walls, and interior ceilings.

[0003] In the process of spraying aluminum plates, the usual practice is to place the aluminum plate flat on the support tray. However, after one side of the aluminum plate is sprayed, it is necessary to manually pick up the aluminum plate and then replace it with the other side, and then repeat the spraying operation on the other side. As a result, the whole operation process is extremely cumbersome and complicated. Utility Model Content

[0004] To solve the above-mentioned technical problems, this utility model provides: an aluminum plate surface spraying device, including a processing box, a baffle door installed on one side of the processing box, and a rotating seat installed on the bottom wall of the processing box;

[0005] A flipping assembly is installed on the rotating seat and the top of the processing box, and a liquid separating plate is installed on the side wall of the processing box;

[0006] A plurality of nozzles are installed on one side of the liquid distribution plate, and the nozzles are connected to the liquid distribution plate. A first pipe is connected to the other side of the liquid distribution plate.

[0007] One end of the first pipe is connected to a pump body.

[0008] As a preferred embodiment of this invention, a control panel is installed on one side of the gate, and the pump body is connected to the control panel via a signal.

[0009] As a preferred embodiment of this utility model, the flipping assembly includes a first bearing plate fixedly connected to the rotating seat;

[0010] The top of the processing box is rotatably connected to a first rotating shaft, and a second bearing plate is installed at one end of the first rotating shaft;

[0011] A first connecting rod is fixedly connected between the first bearing plate and the second bearing plate.

[0012] As a preferred embodiment of the present invention, the first bearing plate and the second bearing plate are provided with a first channel;

[0013] The first connecting rod has a second channel, and the first channel is connected to the second channel.

[0014] As a preferred embodiment of the present invention, a first sprocket is fixedly connected to the other end of the first rotating shaft, and a first motor is installed on the top of the processing box;

[0015] The output end of the first motor is equipped with a second sprocket that is aligned with the first sprocket, and a chain is fitted onto both the first sprocket and the second sprocket.

[0016] As a preferred embodiment of the present invention, a first support plate is fixedly connected to both the first bearing plate and the second bearing plate;

[0017] A first sliding rod is slidably connected to the first support plate, and a push plate is installed at one end of the first sliding rod.

[0018] A clamping rod is fixedly connected to the other end of the first sliding rod;

[0019] A pressure sensor is installed at the end of the clamping rod, and the pressure sensor signal is connected to the control panel.

[0020] As a preferred embodiment of the present invention, each of the first connecting rods is provided with a fixing hole that is aligned with the clamping rod;

[0021] The clamping rod is located inside the fixing hole;

[0022] A first spring is fixedly connected to the back of the clamping rod, and the other end of the first spring is fixedly connected to the first support plate.

[0023] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0024] In the aluminum plate spraying process, the gate must first be opened and the aluminum plate placed in the flipping assembly. Then, the control panel receives the signal and issues an instruction to the pump. After receiving the signal, the pump injects the paint into the first pipe. After entering the first pipe, the paint flows to the distribution plate and is evenly sprayed onto one side of the aluminum plate through multiple nozzles. After the spraying of this side is completed, the flipping assembly rotates to flip the aluminum plate to a preset angle. The pump then restarts to spray the other side of the aluminum plate. This reduces the need for manual flipping of the aluminum plate and effectively improves the efficiency of the spraying operation. Attached Figure Description

[0025] Figure 1 This is a first-view perspective three-dimensional structural diagram of the aluminum plate surface spraying device provided in this embodiment of the utility model;

[0026] Figure 2 This is a second-view perspective three-dimensional structural diagram of the aluminum plate surface spraying device provided in this embodiment of the utility model, omitting the barrier door;

[0027] Figure 3This utility model provides an aluminum plate surface spraying device. Figure 2 A magnified three-dimensional structural diagram of part A in the middle section;

[0028] Figure 4 This utility model provides an aluminum plate surface spraying device. Figure 2 A magnified three-dimensional structural diagram of part B in the middle section;

[0029] Figure 5 This is a schematic diagram of the front view of the aluminum plate surface spraying device provided in this embodiment of the utility model.

[0030] In the diagram: 1. Processing box; 2. Gate; 3. Rotating seat; 4. Dispensing plate; 5. Nozzle; 6. First pipe; 7. Pump body; 8. Control panel; 9. First bearing plate; 10. First rotating shaft; 11. Second bearing plate; 12. First connecting rod; 13. First channel; 14. Second channel; 15. First sprocket; 16. Second sprocket; 17. First motor; 18. First support plate; 19. First sliding rod; 20. Push plate; 21. Clamping rod; 22. First spring; 23. Chain. Detailed Implementation

[0031] To further understand the invention content, features and effects of this utility model, the following embodiments are provided, and detailed descriptions are given in conjunction with the accompanying drawings.

[0032] The structure of this utility model will now be described in detail with reference to the accompanying drawings.

[0033] Please see Figures 1 to 5 This utility model provides an aluminum plate surface spraying device, including a processing box 1, a baffle 2 installed on one side of the processing box 1, a rotating seat 3 installed on the bottom wall of the processing box 1; a flipping assembly installed on the rotating seat 3 and the top of the processing box 1; a liquid distribution plate 4 installed on the side wall of the processing box 1; a plurality of spray nozzles 5 installed on one side of the liquid distribution plate 4, the spray nozzles 5 being connected to the liquid distribution plate 4; a first pipe 6 being connected to the other side of the liquid distribution plate 4; and a pump body 7 being connected to one end of the first pipe 6.

[0034] Furthermore, a control panel 8 is installed on one side of the gate 2, and the pump body 7 is connected to the control panel 8 via a signal.

[0035] The above solution works as follows: During the aluminum plate spraying process, the baffle 2 is first opened, and the aluminum plate is placed inside the flipping assembly. Then, the control panel 8 receives a signal and sends an instruction to the pump body 7. After receiving the signal, the pump body 7 injects the paint into the first pipe 6. After entering the first pipe 6, the paint flows into the distribution plate 4 and is then evenly sprayed onto one side of the aluminum plate through multiple nozzles 5. After one side is sprayed, the flipping assembly rotates, flipping the aluminum plate to a preset angle. The pump body 7 is then restarted to spray the other side of the aluminum plate, thereby reducing the need for manual flipping of the aluminum plate and further improving the spraying efficiency.

[0036] It should be noted that a heating unit can be installed on the inner wall of the processing box 1. After the aluminum plate has been sprayed, the heating unit can be used to dry the aluminum plate.

[0037] Furthermore, the flipping assembly includes a first support plate 9 fixedly connected to the rotating base 3;

[0038] The top of the processing box 1 is rotatably connected to a first rotating shaft 10, and a second bearing plate 11 is installed at one end of the first rotating shaft 10; a first connecting rod 12 is fixedly connected between the first bearing plate 9 and the second bearing plate 11.

[0039] Furthermore, the first support plate 9 and the second support plate 11 are provided with first channels 13;

[0040] The first connecting rod 12 has a second channel 14, and the first channel 13 is connected to the second channel 14.

[0041] Furthermore, a first sprocket 15 is fixedly connected to the other end of the first rotating shaft 10, and a first motor 17 is installed on the top of the processing box 1; a second sprocket 16 is installed at the output end of the first motor 17 and is aligned with the first sprocket 15, and a chain 23 is sleeved on the first sprocket 15 and the second sprocket 16.

[0042] Using the above scheme: In use, the worker vertically inserts the aluminum plate into the second channel 14 and pushes the aluminum plate to the preset position, so that the top and bottom walls of the aluminum plate are located in the two first channels 13, while the two side walls are located in the two second channels 14. Then, the pump body 7 is started, and the paint is evenly sprayed onto one side of the aluminum plate through the nozzle 5. After one side is coated, the output end of the first motor 17 is rotated, which in turn drives the second sprocket 16 on it to rotate. When the second sprocket 16 rotates, the chain 23 drives the first sprocket 15 to rotate synchronously, which in turn drives the first rotating shaft 10 and the second support plate 11 to rotate. The second support plate 11 drives the first support plate 9 to rotate synchronously through the first connecting rod 12, thereby causing the aluminum plate to flip to the preset angle. After the flip is completed, the pump body 7 is started again to spray the other side of the aluminum plate.

[0043] It should be noted that: First, the rotating seat 3 assists the first bearing plate 9 in rotating. Second, the first motor 17 can be driven to rotate using the control panel 8.

[0044] Furthermore, a first support plate 18 is fixedly connected to both the first support plate 9 and the second support plate 11; a first sliding rod 19 is slidably connected to the first support plate 18, and a push plate 20 is installed at one end of the first sliding rod 19; a clamping rod 21 is fixedly connected to the other end of the first sliding rod 19; a pressure sensor is installed at the end of the clamping rod 21, and the pressure sensor signal is connected to the control panel 8.

[0045] Furthermore, each of the first connecting rods 12 is provided with a fixing hole aligned with the clamping rod 21; the clamping rod 21 is located in the fixing hole; a first spring 22 is fixedly connected to the back of the clamping rod 21, and the other end of the first spring 22 is fixedly connected to the first support plate 18.

[0046] Using the above scheme: When it is necessary to install an aluminum plate, the operator pulls the push plate 20 to move the first sliding rod 19 and the clamping rod 21. After the clamping rod 21 reaches the preset position, the aluminum plate is inserted into the second channel 14. After the push plate 20 is released, the elastic force of the first spring 22 causes the clamping rod 21 to move in the opposite direction until one end of the clamping rod 21 contacts the side wall of the aluminum plate and clamps the aluminum plate. During the clamping process, the pressure sensor monitors the clamping force and sends a signal to the control panel 8 when the preset value is reached. After receiving the signal, the control panel 8 drives the pump body 7 to start and spray the aluminum plate.

[0047] It should be noted that after releasing the push plate 20, the baffle 2 should be closed immediately to prevent paint from splashing out of the processing box 1.

[0048] The working principle of this utility model:

[0049] During the aluminum plate spraying process, the barrier gate 2 is first opened. The operator pulls the push plate 20 to move the first sliding rod 19 and the clamping rod 21. After the clamping rod 21 reaches the preset position, the operator vertically inserts the aluminum plate into the second channel 14 and pushes it to the preset position, so that the top and bottom walls of the aluminum plate are located in the two first channels 13, while the side walls are located in the two second channels 14. After releasing the push plate 20, the elastic force of the first spring 22 causes the clamping rod 21 to move in the opposite direction until one end of the clamping rod 21 contacts the side wall of the aluminum plate and clamps it. During clamping, a pressure sensor monitors the clamping force and sends a signal to the control panel 8 when the preset value is reached. After receiving the signal, the control panel 8 sends an instruction... The pump body 7 receives a signal and injects the paint into the first pipe 6. After entering the first pipe 6, the paint flows into the distribution plate 4 and is then evenly sprayed onto one side of the aluminum plate through multiple nozzles 5. After one side is coated, the output end of the first motor 17 is driven to rotate, which in turn drives the second sprocket 16 on it to rotate. When the second sprocket 16 rotates, it drives the first sprocket 15 to rotate synchronously through the chain 23, which in turn drives the first rotating shaft 10 and the second support plate 11 to rotate. The second support plate 11 drives the first support plate 9 to rotate synchronously through the first connecting rod 12, thereby causing the aluminum plate to flip to a preset angle. After the flip is completed, the pump body 7 is restarted to spray the other side of the aluminum plate.

[0050] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0051] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An aluminum plate surface spraying device, comprising a processing box (1), wherein a stop door (2) is installed on one side of the processing box (1), characterized in that: A rotating seat (3) is installed on the bottom wall of the processing box (1); A flipping assembly is installed on the rotating seat (3) and the top of the processing box (1), and a liquid separating plate (4) is installed on the side wall of the processing box (1). A plurality of nozzles (5) are installed on one side of the liquid distribution plate (4), the nozzles (5) are connected to the liquid distribution plate (4), and a first pipe (6) is connected to the other side of the liquid distribution plate (4). One end of the first pipe (6) is connected to a pump body (7).

2. The aluminum plate surface spraying device as described in claim 1, characterized in that: A control panel (8) is installed on one side of the gate (2), and the pump body (7) is connected to the control panel (8) via a signal.

3. The aluminum plate surface spraying device as described in claim 2, characterized in that: The flipping assembly includes a first support plate (9) fixedly connected to the rotating seat (3); The top of the processing box (1) is rotatably connected to a first rotating shaft (10), and a second bearing plate (11) is installed at one end of the first rotating shaft (10). A first connecting rod (12) is fixedly connected between the first bearing plate (9) and the second bearing plate (11).

4. The aluminum plate surface spraying device as described in claim 3, characterized in that: The first support plate (9) and the second support plate (11) are provided with a first channel (13); The first connecting rod (12) has a second channel (14), and the first channel (13) is connected to the second channel (14).

5. An apparatus for spraying a coating on the surface of an aluminum sheet as defined in claim 4, wherein: The other end of the first rotating shaft (10) is fixedly connected to a first sprocket (15), and a first motor (17) is installed on the top of the processing box (1). The output end of the first motor (17) is equipped with a second sprocket (16) that is aligned with the first sprocket (15), and a chain (23) is fitted on the first sprocket (15) and the second sprocket (16).

6. The aluminum plate surface spraying device as described in claim 3, characterized in that: A first support plate (18) is fixedly connected to both the first bearing plate (9) and the second bearing plate (11); A first sliding rod (19) is slidably connected to the first support plate (18), and a push plate (20) is installed at one end of the first sliding rod (19). The other end of the first sliding rod (19) is fixedly connected to a clamping rod (21); A pressure sensor is installed at the end of the clamping rod (21), and the pressure sensor signal is connected to the control panel (8).

7. The aluminum plate surface spraying device as described in claim 6, characterized in that: Each of the first connecting rods (12) has a fixing hole that is aligned with the clamping rod (21); The clamping rod (21) is located inside the fixing hole; The back of the clamping rod (21) is fixedly connected to a first spring (22), and the other end of the first spring (22) is fixedly connected to the first support plate (18).