Automatic gluing auxiliary mounting device for cellular board

Abstract

The utility model relates to the technical field of cellular board automatic gluing, and discloses a cellular board automatic gluing auxiliary installation device which comprises a frame, the frame is connected with a first motor through a lifting assembly, the driving end of the first motor is fixedly connected with a glue rolling shaft, and the bottom end of the right side of the frame is fixedly connected with a fixing plate. A collecting barrel is fixedly connected to the top end of the fixing plate, a glue storage box is fixedly connected to the front side of the top end of the frame, a water tank is fixedly connected to the rear side of the top end of the frame, water suction pumps are installed on the outer walls of the right sides of the glue storage box and the water tank, and conveying pipes are fixedly connected to the outer walls of the water suction pumps. According to the utility model, the glue storage tank and the water tank are used for storing in a labor division manner, and are matched with the water suction pump, the valve and the conveying component to realize accurate switching between gluing and cleaning, so that the operation is orderly and efficient; the valve accurately controls the flow direction of fluid, accurate gluing can be ensured, efficient cleaning of parts after gluing is facilitated, and the overall working quality is improved.

Description

An automated adhesive application and installation device for honeycomb panels Technical Field

[0001] This utility model relates to the field of automatic glue application technology for honeycomb panels, and in particular to an automated glue application auxiliary installation device for honeycomb panels. Background Technology

[0002] With the rapid development of modern industry, honeycomb panels have been increasingly widely used in many fields such as construction, aerospace, transportation, and furniture manufacturing due to their excellent properties, including light weight, high strength, sound insulation, and heat insulation. For example, in building exterior wall decoration, honeycomb panels can improve the thermal insulation effect of the wall while ensuring aesthetics; in the aerospace field, their lightweight and high strength characteristics help reduce the weight of aircraft and improve flight performance.

[0003] Traditional adhesive application equipment has many drawbacks in the production and installation of honeycomb panels. For example, existing adhesive application equipment struggles to achieve precise switching between adhesive application and cleaning. Often, the connection between these two processes is not smooth, affecting either the accuracy of adhesive application or incomplete cleaning, thus impacting subsequent use. Furthermore, the cleaning process is extremely cumbersome, requiring significant manpower and time, greatly slowing down overall production efficiency. Summary of the Invention

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing an automated glue application and installation device for honeycomb panels. This device solves the problems of existing glue application equipment, such as difficulty in accurately switching between glue application and cleaning, cumbersome cleaning processes, and serious material waste.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] An automated adhesive application and installation device for honeycomb panels includes a frame. A motor is connected to the frame via a lifting assembly. A roller is fixedly connected to the drive end of the motor. A fixing plate is fixedly connected to the bottom right side of the frame. A collection bucket is fixedly connected to the top of the fixing plate. An adhesive storage tank is fixedly connected to the front top of the frame. A water tank is fixedly connected to the rear top of the frame. A water pump is installed on the outer right side of both the adhesive storage tank and the water tank. A delivery pipe is fixedly connected to the outer wall of each water pump. A connecting pipe is fixedly connected to the right end of the delivery pipe. Valves are installed on the outer walls of both sides of the connecting pipe. A flexible hose is fixedly connected to the top of the connecting pipe. Several through holes are formed on the inner wall of the bottom end of the flexible hose.

[0007] Furthermore, the lifting assembly includes a rotating wheel rotatably connected to the inner wall of the top left side of the frame. A threaded rod is fixedly connected to the top of the rotating wheel. A sliding plate is threadedly connected to the outer wall of the threaded rod. A slider one is fixedly connected to the front end of the sliding plate. A slider two is fixedly connected to the rear end of the sliding plate. A pressure roller shaft one is rotatably connected to the inner wall of the slider two. A motor one is fixedly connected to the outer left side of the slider one.

[0008] Furthermore, the outer walls of the sliding plate, slider one, and slider two are all slidably connected to the left inner wall of the frame, and the bottom end of the threaded rod is rotatably connected to the left inner wall of the frame.

[0009] Furthermore, both the right end outer wall of the roller shaft and the pressure roller shaft are fixedly connected to pulleys, and the two pulleys are connected by a belt.

[0010] Furthermore, a second motor is installed on the outer wall of the bottom left side of the frame, and a second pressure roller is rotatably connected to the inner walls of both the front and rear ends of the bottom of the frame. The left end of the second pressure roller is fixedly connected to the drive end of the second motor, and the right ends of the two second pressure rollers are fixedly connected to pulleys. The two pulleys are connected to each other by a belt.

[0011] Furthermore, a movable plate is fixedly connected to the rear outer wall of the second slider, and a sliding rod is slidably connected to the inner walls of both the left and right ends of the movable plate. A spring is provided on the inner walls of both the left and right ends of the movable plate. A scraper is fixedly connected to the front side of the sliding rod, and a flexible hose is fixedly connected to the inner wall of the right side of the scraper. The bottom end of the flexible hose is fixedly connected to the inner wall of the top of the collection bucket.

[0012] Furthermore, the rear ends of the springs are all connected to the inner wall of the movable plate, and the front ends of the springs are all connected to the rear ends of the slide rod.

[0013] Furthermore, the outer wall of the front side of the scraper is tightly fitted to the outer wall of the pressure roller shaft.

[0014] This utility model has the following beneficial effects:

[0015] 1. In this utility model, by storing glue in separate tanks and water tanks, and cooperating with water pumps, valves and conveying components, the precise switching between glue application and cleaning is achieved, ensuring orderly and efficient operation; the valves precisely control the fluid flow direction, which not only ensures accurate glue application, but also facilitates efficient cleaning of components after glue application, thus improving the overall work quality.

[0016] 2. In this utility model, the height of the scraper is flexibly adjusted by the moving plate, and the spring support keeps the scraper in close contact with the roller surface, realizing automatic cleaning to ensure the quality of the adhesive coating; the hose and the collection bucket constitute a recycling system to collect the scraped material in time, reduce material waste and keep the equipment clean. Attached Figure Description

[0017] Figure 1 is a perspective view of an automated glue application and auxiliary installation device for honeycomb panels proposed in this utility model.

[0018] Figure 2 is a schematic diagram of the sliding plate structure of an automated glue application auxiliary installation device for honeycomb panels proposed in this utility model.

[0019] Figure 3 is a schematic diagram of the fixing plate structure of an automated glue application auxiliary installation device for honeycomb panels proposed in this utility model.

[0020] Figure 4 is a schematic diagram of the conveying pipe structure of an automated glue-applying auxiliary installation device for honeycomb panels proposed in this utility model.

[0021] Figure 5 is a schematic diagram of the slide bar structure of an automated glue application auxiliary installation device for honeycomb panels proposed in this utility model.

[0022] Legend:

[0023] 1. Frame; 2. Rotary wheel; 3. Threaded rod; 4. Sliding plate; 5. Slider 1; 6. Slider 2; 7. Motor 1; 8. Moving plate; 9. Fixed plate; 10. Glue roller shaft; 11. Slide rod; 12. Pressure roller shaft 1; 13. Belt pulley 1; 14. Motor 2; 15. Conveying pipe; 16. Belt pulley 2; 17. Pressure roller shaft 2; 18. Water tank; 19. Glue storage tank; 20. Water pump; 21. Connecting pipe; 22. Valve; 23. Hose 1; 24. Through hole; 25. Spring; 26. Scraper; 27. Hose 2; 28. Collection bucket. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Referring to Figures 1, 2, and 4, one embodiment of this utility model provides an automated glue-applying auxiliary installation device for honeycomb panels, comprising a frame 1. A motor 7 is connected to the frame 1 via a lifting assembly. A glue-rolling shaft 10 is fixedly connected to the drive end of the motor 7. A fixing plate 9 is fixedly connected to the bottom right side of the frame 1. A collection bucket 28 is fixedly connected to the top of the fixing plate 9. A glue storage tank 19 is fixedly connected to the front top of the frame 1. A water tank 18 is fixedly connected to the rear top of the frame 1. A water pump 20 is installed on the outer right side of both the glue storage tank 19 and the water tank 18. A delivery pipe 15 is fixedly connected to the outer wall of each water pump 20. A connecting pipe 21 is fixedly connected to the right end of the delivery pipe 15. Valves 22 are installed on the outer walls of both sides of the connecting pipe 21. A flexible hose 23 is fixedly connected to the top of the connecting pipe 21. Several through holes 24 are opened on the inner wall of the bottom end of the flexible hose 23. The lifting assembly includes a rotating wheel 2 rotatably connected to the inner wall of the top left side of the frame 1. The top of the rotating wheel 2 is fixed... A threaded rod 3 is connected, and a sliding plate 4 is threadedly connected to the outer wall of the threaded rod 3. A slider 5 is fixedly connected to the front end of the sliding plate 4, and a slider 6 is fixedly connected to the rear end of the sliding plate 4. A pressure roller shaft 12 is rotatably connected to the inner wall of the slider 6. A motor 7 is fixedly connected to the left outer wall of the slider 5. The outer walls of the sliding plate 4, slider 5, and slider 6 are all slidably connected to the left inner wall of the frame 1. The bottom end of the threaded rod 3 is rotatably connected to the left inner wall of the frame 1. A pulley 13 is fixedly connected to the right outer wall of the roller shaft 10 and the pressure roller shaft 12. The two pulleys 13 are connected by a belt. Referring to Figure 3, a motor 24 is installed on the left bottom outer wall of the frame 1. A pressure roller shaft 27 is rotatably connected to the inner walls of both the front and rear ends of the bottom of the frame 1. The left end of the front pressure roller shaft 27 is fixedly connected to the drive end of the motor 24. The right ends of the two pressure roller shafts 27 are fixedly connected to pulleys 26. The two pulleys 26 are connected by a belt.

[0026] Specifically, the rotation of the rotating wheel 2 drives the threaded rod 3 to rotate, thereby causing the sliding plate 4, slider 5 and slider 6 to slide up and down along the inner wall of the frame 1, realizing the lifting function, so as to apply glue to honeycomb panels of different thicknesses. The drive end of the motor 7 is fixedly connected to the glue roller shaft 10, and the motor 7 provides rotational power to the glue roller shaft 10, enabling it to perform glue application. The pressure roller shaft 12 can move up and down with the slider 6 and can rotate freely. Through belt drive, the glue roller shaft 10 and the pressure roller shaft 12 can rotate synchronously. The motor 2 14 provides rotational power to the pressure roller shaft 2 17, which is used to transport the honeycomb panels. Through belt drive, the two pressure roller shafts 2 17 can rotate synchronously.

[0027] The glue storage tank 19 plays a crucial role in storing the glue solution, providing a source of glue for subsequent glue application. The water tank 18 is specifically used to store cleaning water to meet the needs of cleaning related components after glue application. The water pump 20 is the power core of the entire fluid transport process. It can extract the glue solution from the storage tank 19 or the cleaning water from the water tank 18 as needed, and transport them through the connected delivery pipe 15. The connecting pipe 21 connects the two delivery pipes 15. The valve 22 acts like a switch, precisely controlling the flow of glue solution or cleaning water, determining the direction of the fluid by opening or closing it. The flexible hose 23, as the final stage of the transport, delivers the glue and cleaning water to the inside of the glue roller 10, and discharges it through the through hole 24 at the bottom of the flexible hose 23. When glue application is required, the operator needs to pay close attention to the state adjustment of valve 22. At this time, valve 22 on the side of water tank 18 should be closed, so that valve 22 is in a tightly closed state, blocking the path of glue solution to the inside of water tank 18. In this way, the adhesive in the storage tank 19, under the power of the suction pump 20, will be smoothly transported along the delivery pipe 15, through the connecting pipe 21 and other related components, and through the hose 23 to the inside of the roller 10. Then, the roller 10 rotates to adhere the adhesive to the honeycomb board, thus completing the adhesive application. After the adhesive application is completed, firstly, the valve 22 on one side of the storage tank 19 needs to be closed to prevent the adhesive from continuing to flow out. Next, the valve 22 on one side of the water tank 18 is opened to allow the cleaning water stored in the water tank 18 to flow out. Then, the suction pump 20 on one side of the water tank 18 is started. The suction pump 20 starts working and generates suction to draw out the cleaning water in the water tank 18. The cleaning water flows along the delivery pipe 15, connecting pipe 21 and other paths, and finally flows through the hose 23 to the inner wall of the roller 10 for cleaning. The flow direction of the adhesive and cleaning water is controlled by the valve 22 to achieve precise adhesive application and efficient cleaning of the components after adhesive application, ensuring that the operation proceeds in an orderly manner.

[0028] Referring to Figures 2 and 5, a movable plate 8 is fixedly connected to the rear outer wall of slider 2 6. Sliding rods 11 are slidably connected to the inner walls of both the left and right ends of the movable plate 8. Springs 25 are provided on the inner walls of both the left and right ends of the movable plate 8. A scraper 26 is fixedly connected to the front side of the sliding rod 11. A flexible hose 27 is fixedly connected to the inner wall of the right side of the scraper 26. The bottom end of the flexible hose 27 is fixedly connected to the inner wall of the top of the collection bucket 28. The rear ends of the springs 25 are connected to the inner wall of the movable plate 8, and the front ends of the springs 25 are connected to the rear ends of the sliding rods 11. The front outer wall of the scraper 26 is tightly fitted to the outer wall of the pressure roller shaft 12.

[0029] Specifically, the movable plate 8 can slide up and down along the inner left side of the frame 1, following the slider 26, thereby adjusting the height of the scraper 26. The slide bar 11 can slide back and forth within the movable plate 8, providing flexible movement space for the scraper 26. The spring 25 generates elastic force, pushing the slide bar 11 forward to ensure that the scraper 26 is always in close contact with the outer wall of the pressure roller shaft 12. As the pressure roller shaft 12 rotates, the scraper 26 can scrape off excess glue or residue from its surface, ensuring the cleanliness of the surface of the pressure roller shaft 12 and thus improving the coating quality. The hose 27 is used to guide the glue or cleaning water scraped off by the scraper 26 to the collection bucket 28. The fixed plate 9 provides installation support for the collection bucket 28. The collection bucket 28 is used to collect excess glue scraped off from the outer wall of the pressure roller shaft 12. Through the movable plate 8 that can slide up and down, the elastically supported scraper 26, and the efficient recycling system, the automatic cleaning of the surface of the pressure roller shaft 12 and the recycling of glue are achieved, significantly improving the coating quality and reducing material waste.

[0030] Working principle: The operator rotates the rotating wheel 2, which drives the threaded rod 3 to rotate, causing the sliding plate 4, slider 5 and slider 6 to slide up and down along the inner left side of the frame 1. The height of the roller shaft 10 and the pressure roller shaft 12 is adjusted to accommodate honeycomb panels of different thicknesses. The motor 2 14 is started, which drives the front pressure roller shaft 2 17 to rotate. The front pressure roller shaft 2 17 drives the rear pressure roller shaft 2 17 to rotate synchronously through the pulley 2 16, thereby conveying the honeycomb panels. Both pressure roller shafts 2 17 are rotatably connected to the inner front and rear walls of the bottom end of the frame 1.

[0031] When glue needs to be applied, close valve 22 on one side of water tank 18, and start water pump 20 on the right side of glue storage tank 19. Water pump 20 draws out the glue from glue storage tank 19, and delivers it through conveying pipe 15, connecting pipe 21, and hose 23. The glue is then transported through several through holes 24 at the bottom of hose 23 to the inside of roller shaft 10. At the same time, motor 7 drives roller shaft 10 to rotate. Roller shaft 10 drives pressure roller shaft 12 to rotate synchronously through pulley 13 and belt at the right end. Pressure roller shaft 12 is rotatably connected to the inner wall of slider 6. When the glue roller 10 rotates, it adheres the glue to the honeycomb plate, completing the glue application. Slider 1 5 and slider 2 6 are both slidably connected to the inner left wall of the frame 1. Motor 1 7 is fixed to the outer left wall of slider 1 5. After the glue application is completed, valve 22 on one side of the glue storage tank 19 is closed, valve 22 on one side of the water tank 18 is opened, and water pump 20 on the right side of the water tank 18 is started. Water pump 20 draws out the cleaning water in the water tank 18 and cleans the inner wall of the glue roller 10 through the conveying pipe 15, connecting pipe 21 and hose 1 23 and the through hole 24.

[0032] During the rotation of the pressure roller shaft 12, the movable plate 8 on the rear side of the slider 26 slides up and down with the slider 26 to adjust the height of the scraper 26. The slide rod 11 slides back and forth inside the movable plate 8. The spring 25 pushes the slide rod 11 to keep the scraper 26 in close contact with the outer wall of the pressure roller shaft 12, scraping off excess glue or residue from its surface. The scraped material is introduced into the collection bucket 28 through the hose 27. The scraper 26 is fixed at the front end of the slide rod 11. The front and rear ends of the spring 25 are connected to the slide rod 11 and the movable plate 8, respectively. The hose 27 is fixed on the right side of the scraper 26. The bottom end of the hose 27 is connected to the inner wall of the top of the collection bucket 28.

[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automated adhesive application and auxiliary installation device for honeycomb panels, characterized in that, The frame (1) is connected to a motor (7) via a lifting assembly. A roller shaft (10) is fixedly connected to the drive end of the motor (7). A fixing plate (9) is fixedly connected to the bottom right side of the frame (1). A collection bucket (28) is fixedly connected to the top of the fixing plate (9). A glue storage tank (19) is fixedly connected to the front top of the frame (1). A water tank (18) is fixedly connected to the rear top of the frame (1). A water pump (20) is installed on the outer right side of both the glue storage tank (19) and the water tank (18). A delivery pipe (15) is fixedly connected to the outer wall of both the water pump (20). A connecting pipe (21) is fixedly connected to the right end of the delivery pipe (15). Valves (22) are installed on the outer walls of both sides of the connecting pipe (21). A hose (23) is fixedly connected to the top of the connecting pipe (21). Several through holes (24) are opened on the inner wall of the bottom end of the hose (23).

2. The automated adhesive application auxiliary installation device for honeycomb panels according to claim 1, characterized in that: The lifting assembly includes a rotating wheel (2) rotatably connected to the inner wall of the top left side of the frame (1). A threaded rod (3) is fixedly connected to the top of the rotating wheel (2). A sliding plate (4) is threadedly connected to the outer wall of the threaded rod (3). A slider one (5) is fixedly connected to the front end of the sliding plate (4). A slider two (6) is fixedly connected to the rear end of the sliding plate (4). A pressure roller shaft one (12) is rotatably connected to the inner wall of the slider two (6). A motor one (7) is fixedly connected to the outer left side of the slider one (5).

3. The automated adhesive application auxiliary installation device for honeycomb panels according to claim 2, characterized in that: The outer walls of the sliding plate (4), slider one (5) and slider two (6) are all slidably connected to the left inner wall of the frame (1), and the bottom end of the threaded rod (3) is rotatably connected to the left inner wall of the frame (1).

4. The automated adhesive application auxiliary installation device for honeycomb panels according to claim 1, characterized in that: The outer right end of the roller shaft (10) and the pressure roller shaft (12) are both fixedly connected to pulleys (13), and the two pulleys (13) are connected by a belt.

5. The automated adhesive application auxiliary installation device for honeycomb panels according to claim 1, characterized in that: A motor (14) is installed on the outer wall of the bottom left side of the frame (1). The inner walls of the front and rear ends of the bottom of the frame (1) are rotatably connected to a pressure roller shaft (17). The left end of the front pressure roller shaft (17) is fixedly connected to the drive end of the motor (14). The right ends of the two pressure roller shafts (17) are fixedly connected to pulleys (16). The two pulleys (16) are connected by a belt.

6. The automated adhesive application auxiliary installation device for honeycomb panels according to claim 2, characterized in that: A movable plate (8) is fixedly connected to the rear outer wall of the slider (6). A sliding rod (11) is slidably connected to the inner walls of both the left and right ends of the movable plate (8). A spring (25) is provided on the inner walls of both the left and right ends of the movable plate (8). A scraper (26) is fixedly connected to the front side of the sliding rod (11). A hose (27) is fixedly connected to the inner wall of the right side of the scraper (26). The bottom end of the hose (27) is fixedly connected to the inner wall of the top of the collection bucket (28).

7. The automated adhesive application auxiliary installation device for honeycomb panels according to claim 6, characterized in that: The rear ends of the springs (25) are all connected to the inner wall of the movable plate (8), and the front ends of the springs (25) are all connected to the rear ends of the slide rod (11).

8. The automated adhesive application auxiliary installation device for honeycomb panels according to claim 6, characterized in that: The front outer wall of the scraper (26) is in close contact with the outer wall of the pressure roller shaft (12).

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