Aluminum-covered steel wire screening device

By designing the coordination of the base plate, vertical plate, rotating shaft, screening disc, screening holes, lead screw, rack and pinion, and gears in the aluminum-clad steel wire screening device, and combining it with the use of a reduction motor and limit block, the problem that the existing device cannot adapt to the screening of aluminum-clad steel wires of different diameters has been solved, and flexible screening of aluminum-clad steel wires of multiple specifications has been achieved.

CN224181404UActive Publication Date: 2026-05-01CHANGZHOUTONGGUANGHUAYIN WIRE CABLE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHANGZHOUTONGGUANGHUAYIN WIRE CABLE CO LTD
Filing Date
2025-02-24
Publication Date
2026-05-01

AI Technical Summary

Technical Problem

Existing aluminum-clad steel wire diameter screening devices can only screen aluminum-clad steel wires of a specific diameter, and cannot adapt to the screening needs of different diameters, resulting in poor applicability.

Method used

An aluminum-clad steel wire screening device was designed. Through the cooperation of a base plate, vertical plate, rotating shaft, screening disc, screening holes, lead screw, rack and pinion, and gears, the screening holes can be changed. Combined with the use of a reduction motor and limit block, the screening of aluminum-clad steel wires of different diameters can be achieved.

Benefits of technology

It enables flexible screening of aluminum-clad steel wires of different diameters, improves the applicability and practicality of the device, and facilitates the screening of aluminum-clad steel wires of various specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum-clad steel wire processing, and discloses an aluminum-clad steel wire screening device which comprises a bottom plate, a vertical plate is connected to the upper end of the bottom plate, a through hole is formed in the side wall of the vertical plate, a rotating shaft is rotationally connected to the side wall of one side of the vertical plate, and a screening disc is connected to the other end of the rotating shaft. A plurality of screening holes with different diameters are annularly and evenly formed in the side wall of the screening disc at equal intervals, the through holes correspond to the corresponding screening holes in position, a lead screw is rotationally connected to the side wall of one side of the vertical plate, a movable block is in threaded connection with the rod wall of the lead screw, one end of the movable block is connected with a rack, and the shaft wall of the rotating shaft is fixedly sleeved with a gear. And the rack is meshed with the gear. According to the technical scheme, through mutual cooperation of the bottom plate, the vertical plate, the through holes, the rotating shaft, the screening disc, the screening holes, the lead screw, the movable block, the rack, the gear and other structures, the screening holes can be replaced, aluminum-clad steel wires of different diameters can be screened conveniently, and therefore the applicability of the device is improved.
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Description

Technical Field

[0001] This application relates to the field of aluminum-clad steel wire processing technology, specifically to an aluminum-clad steel wire screening device. Background Technology

[0002] Aluminum-clad steel wire, with its unique electrical and mechanical properties, is widely used in some overhead power lines. It is a bimetallic wire composed of steel and aluminum, possessing both the high conductivity of aluminum and the strength of steel. In the early 21st century, it was extensively designed and used in large-span engineering projects. However, as a primary load-bearing component, aluminum-clad steel wire, unlike aluminum or aluminum alloy wire, cannot have any form of splicing. This necessitates strict screening of the aluminum-clad steel wire used in strand production, with the diameter selection being one aspect of this screening process.

[0003] Currently, existing methods for screening aluminum-clad steel wire diameters can generally only screen aluminum-clad steel wires of a specific diameter. When screening aluminum-clad steel wires of different diameters, different screening devices need to be used, which has certain limitations and poor applicability. Utility Model Content

[0004] The purpose of this application is to provide an aluminum-clad steel wire screening device that solves the problems mentioned in the background art.

[0005] This application provides an aluminum-clad steel wire screening device, including a base plate, a vertical plate connected to the upper end of the base plate, a through hole on the side wall of the vertical plate, a rotating shaft rotatably connected to one side wall of the vertical plate, and a screening disc connected to the other end of the rotating shaft. A plurality of screening holes of different diameters are evenly spaced in a ring on the side wall of the screening disc, with the through holes corresponding to the positions of the screening holes. A lead screw is rotatably connected to one side wall of the vertical plate, a movable block is threaded onto the wall of the lead screw, and a rack is connected to one end of the movable block. A gear is fixedly sleeved on the shaft wall of the rotating shaft, and the rack meshes with the gear.

[0006] By adopting the above technical solution, during screening, the aluminum-clad copper wires to be screened are sequentially passed through the through holes and the corresponding screening holes. Wires passing through the corresponding screening holes are considered qualified, and vice versa. When screening aluminum-clad steel wires of different diameters, the lead screw is rotated. The lead screw applies force to the movable block through the threaded action. The movable block, under this force, drives the rack to move vertically. The rack's movement applies force to the gear, which in turn drives the rotating shaft to rotate. The rotation of the rotating shaft drives the screening disc to rotate. When the corresponding screening hole on the screening disc rotates to the through hole position, the lead screw is stopped. The aluminum-clad steel wires are then screened through this operation. This structure allows for changing the screening holes, facilitating the screening of aluminum-clad steel wires of different diameters, thereby improving the applicability of the device.

[0007] Optionally, a number of reduction motors are installed in a ring at equal intervals on one side wall of the screening disc, and the reduction motors correspond to the positions of the corresponding screening holes. The output end of the reduction motor is connected to a limit block through a coupling. A limit plate is connected to one side wall of the vertical plate, and the limit plate abuts against the corresponding limit block.

[0008] By adopting the above technical solution, when changing the screening hole, the corresponding reduction motor is started, which drives the limit block to rotate. When the limit block rotates to the designated position, the reduction motor is turned off. When the corresponding limit block moves the position of the limit plate, the limit plate will limit the limit block to prevent the screening disc from continuing to rotate. Thus, the position of the screening hole can be positioned, improving the practicality of the device.

[0009] Optionally, a sliding groove is provided on one side wall of the vertical plate, and a slider is slidably connected in the sliding groove, with one end of the slider connected to the movable block.

[0010] By adopting the above technical solution, the movable block is limited to prevent it from rotating.

[0011] Optionally, a slide rod is fixedly connected to the inner wall of the chute, the slide rod passes through the slider, and the slider is slidably connected to the slide rod.

[0012] By adopting the above technical solution, the slider is prevented from detaching from the groove.

[0013] Optionally, one end of the slider is provided with a rolling groove, and a rolling ball is provided in the rolling groove. The rolling ball passes through the opening of the rolling groove and is connected to the bottom of the groove.

[0014] By adopting the above technical solution, the friction between the slider and the groove is reduced.

[0015] Optionally, a rotating block is connected to the upper end of the lead screw.

[0016] By adopting the above technical solution, it is convenient for staff to rotate the lead screw.

[0017] Optionally, a support frame is connected to one side wall of the vertical plate, and the rotating shaft is rotatably connected to the support frame.

[0018] The rotating shaft is supported by adopting the above technical solution.

[0019] Compared with the prior art, the beneficial effects of the technical solution of this application are as follows:

[0020] (1) The technical solution of this application allows for the replacement of screening holes by setting up a base plate, vertical plate, through hole, rotating shaft, screening disc, screening hole, lead screw, movable block, rack and gear and other structures, which facilitates the screening of aluminum-clad steel wires of different diameters, thereby improving the applicability of the device.

[0021] (2) The technical solution of this application sets up a structure such as a speed reduction motor, a limit block and a limit plate. When the corresponding speed reduction motor is started, the speed reduction motor will drive the limit block to rotate. When the limit block rotates to the specified position, the speed reduction motor is turned off. When the corresponding limit block moves the position of the limit plate, the limit plate will limit the limit block to prevent the screening disc from continuing to rotate. Thus, the position of the screening hole can be positioned, improving the practicality of the device. Attached Figure Description

[0022] Other features, objects, and advantages of this application will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0023] Figure 1 This is a schematic diagram of the overall structure of an aluminum-clad steel wire screening device according to this application;

[0024] Figure 2 This is a schematic diagram of the back structure of the screening disc in an aluminum-clad steel wire screening device according to this application;

[0025] Figure 3 This is a side view of an aluminum-clad steel wire screening device according to this application;

[0026] Figure 4 This is a schematic diagram of the slider structure in an aluminum-clad steel wire screening device according to this application.

[0027] In the diagram: 1. Base plate; 2. Vertical plate; 3. Through hole; 4. Rotating shaft; 5. Screening disc; 6. Screening hole; 7. Lead screw; 8. Movable block; 9. Rack; 10. Gear; 11. Gear reduction motor; 12. Limit block; 13. Limit plate; 14. Slider; 15. Slide rod; 16. Ball bearing. Detailed Implementation

[0028] Please see Figure 1-4 This application provides a technical solution: an aluminum-clad steel wire screening device, including a base plate 1, a vertical plate 2 connected to the upper end of the base plate 1, a through hole 3 opened on the side wall of the vertical plate 2, a rotating shaft 4 rotatably connected to one side wall of the vertical plate 2, a screening disk 5 connected to the other end of the rotating shaft 4, a plurality of screening holes 6 of different diameters are evenly spaced in a ring on the side wall of the screening disk 5, and the through hole 3 corresponds to the position of the corresponding screening hole 6, a lead screw 7 rotatably connected to one side wall of the vertical plate 2, a movable block 8 threadedly connected to the rod wall of the lead screw 7, a rack 9 connected to one end of the movable block 8, and a gear 10 fixedly sleeved on the shaft wall of the rotating shaft 4, and the rack 9 meshes with the gear 10.

[0029] In the technical solution of this application, during screening, the aluminum-clad copper wire to be screened is passed sequentially through the through hole 3 and the corresponding screening hole 6. If it passes through the corresponding screening hole 6, it is qualified, and vice versa. When it is necessary to screen aluminum-clad steel wires of different diameters, the screw 7 is rotated. The screw 7 will apply a force to the movable block 8 through the thread action. The movable block 8 will drive the rack 9 to move vertically. The movement of the rack 9 will apply a force to the gear 10. The gear 10 will drive the rotating shaft 4 to rotate. The rotation of the rotating shaft 4 will drive the screening disk 5 to rotate. When the corresponding screening hole 6 on the screening disk 5 rotates to the position of the through hole 3, the screw 7 is stopped. At this time, the aluminum-clad steel wire is screened through the above operation. The screening hole 6 can be replaced through the above structure, which is convenient for screening aluminum-clad steel wires of different diameters, thereby improving the applicability of the device.

[0030] In the technical solution of this application, a plurality of reduction motors 11 are installed in a ring at equal intervals on one side wall of the screening disc 5, and the positions of the reduction motors 11 and the corresponding screening holes 6 are corresponding. The output end of the reduction motors 11 is connected to the limit block 12 through a coupling. The limit plate 13 is connected to the side wall of one side of the vertical plate 2. The limit plate 13 abuts against the corresponding limit block 12. When the screening hole 6 is changed, the corresponding reduction motor 11 is started, and the reduction motor 11 will drive the limit block 12 to rotate. When the limit block 12 rotates to the designated position, the reduction motor 11 is turned off. When the corresponding limit block 12 moves the position of the limit plate 13, the limit plate 13 will limit the limit block 12 to prevent the screening disc 5 from continuing to rotate. Thus, the position of the screening hole 6 can be positioned, improving the practicality of the device.

[0031] In the technical solution of this application, a sliding groove is provided on the side wall of one side of the vertical plate 2, and a slider 14 is slidably connected in the sliding groove. One end of the slider 14 is connected to the movable block 8 to limit the movable block 8 and prevent the movable block 8 from rotating.

[0032] In the technical solution of this application, a slide rod 15 is fixedly connected to the inner wall of the chute, the slide rod 15 passes through the slider 14, and the slider 14 is slidably connected to the slide rod 15 to prevent the slider 14 from detaching from the chute.

[0033] In the technical solution of this application, a rolling groove is provided at one end of the slider 14, and a rolling ball 16 is provided in the rolling groove. The ball 16 passes through the opening of the rolling groove and is rolled and connected to the bottom of the groove, thereby reducing the friction between the slider 14 and the groove.

[0034] In the technical solution of this application, a rotating block is connected to the upper end of the lead screw 7, which makes it convenient for the operator to rotate the lead screw 7.

[0035] In the technical solution of this application, a support frame is connected to the side wall of one side of the vertical plate 2, and the rotating shaft 4 is rotatably connected to the support frame to support the rotating shaft 4.

[0036] During screening, the aluminum-clad copper wires to be screened are passed sequentially through the through hole 3 and the corresponding screening hole 6. If they pass through the corresponding screening hole 6, they are qualified, and vice versa. When screening aluminum-clad steel wires of different diameters, the lead screw 7 is rotated. The lead screw 7 will apply a force to the movable block 8 through the thread action. The movable block 8 will drive the rack 9 to move vertically. The movement of the rack 9 will apply a force to the gear 10. The gear 10 will drive the rotating shaft 4 to rotate. The rotation of the rotating shaft 4 will drive the screening disk 5 to rotate. When the corresponding screening hole 6 on the screening disk 5 rotates to the position of the through hole 3, the lead screw 7 is stopped. At this time, the aluminum-clad steel wires are screened through the above operation.

Claims

1. A screening device for aluminum-clad steel wire, comprising a base plate (1), characterized in that: The upper end of the base plate (1) is connected to a vertical plate (2). A through hole (3) is provided on the side wall of the vertical plate (2). A rotating shaft (4) is rotatably connected to one side wall of the vertical plate (2). A screening disc (5) is connected to the other end of the rotating shaft (4). Several screening holes (6) of different diameters are evenly spaced in a ring on the side wall of the screening disc (5). The through hole (3) corresponds to the position of the corresponding screening hole (6). A lead screw (7) is rotatably connected to one side wall of the vertical plate (2). A movable block (8) is threaded on the rod wall of the lead screw (7). A rack (9) is connected to one end of the movable block (8). A gear (10) is fixedly sleeved on the shaft wall of the rotating shaft (4). The rack (9) meshes with the gear (10).

2. The aluminum-clad steel wire screening device according to claim 1, characterized in that, Several reduction motors (11) are installed in a ring at equal intervals on one side wall of the screening disc (5), and the reduction motors (11) are positioned corresponding to the screening holes (6). The output end of the reduction motors (11) is connected to a limiting block (12) through a coupling. A limiting plate (13) is connected to one side wall of the vertical plate (2), and the limiting plate (13) abuts against the corresponding limiting block (12).

3. The aluminum-clad steel wire screening device according to claim 1, characterized in that, A sliding groove is provided on one side wall of the vertical plate (2), and a slider (14) is slidably connected in the sliding groove. One end of the slider (14) is connected to the movable block (8).

4. The aluminum-clad steel wire screening device according to claim 3, characterized in that, A slide rod (15) is fixedly connected to the inner wall of the chute. The slide rod (15) passes through the slider (14), and the slider (14) is slidably connected to the slide rod (15).

5. The aluminum-clad steel wire screening device according to claim 4, characterized in that, One end of the slider (14) is provided with a rolling groove, and a rolling ball (16) is provided in the rolling groove. The ball (16) passes through the opening of the rolling groove and is connected to the bottom of the groove.

6. The aluminum-clad steel wire screening device according to claim 1, characterized in that, A rotating block is connected to the upper end of the lead screw (7).

7. The aluminum-clad steel wire screening device according to claim 1, characterized in that, A support frame is connected to one side wall of the vertical plate (2), and the rotating shaft (4) is rotatably connected to the support frame.