Air blowing and dust collection integrated cleaning environment-friendly device of bus air filter
By using an integrated air-blowing and dust-suction cleaning device, which combines high-pressure gas blowing and negative-pressure fan suction, the problem of dust diffusion during the cleaning of bus air filters is solved, achieving efficient cleaning and environmental protection, and extending the service life of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- THE FIRST BRANCH OF NINGBO PUBLIC TRANSPORTATION GRP CO LTD
- Filing Date
- 2025-04-30
- Publication Date
- 2026-05-01
AI Technical Summary
In the existing technology, the cleaning method of bus air filters causes secondary dust diffusion, pollutes the workshop environment, endangers the health of operators, and has low cleaning efficiency, which cannot meet dust emission standards, resulting in high filter replacement frequency and high maintenance costs.
An integrated air blowing and vacuuming cleaning device was designed, including an air blowing module, a vacuuming module, and a linkage control unit. It combines high-pressure gas blowing and negative pressure fan vacuuming, and uses multi-stage filters to achieve a stable and efficient cleaning process. The connection is sealed by a sealing interface module and a sealing silicone gasket.
It effectively removes dust and impurities from the surface of the air filter, prevents secondary dust diffusion, keeps the working environment clean, extends the service life of the equipment, and reduces maintenance costs.
Smart Images
Figure CN224181560U_ABST
Abstract
Description
An integrated air-blowing and dust-collecting cleaning and environmental protection device for bus air filters. Technical Field
[0001] This utility model relates to the technical field of air filter cleaning equipment, and in particular to an integrated air blowing and dust suction cleaning and environmental protection device for air filters in buses. Background Technology
[0002] Currently, over 90% of buses are pure electric vehicles. Electric air compressors and other equipment are equipped with air filters, which need to be cleaned periodically to ensure they are clean and functioning properly.
[0003] However, existing technologies generally rely solely on compressed air to blow clean the filter element, leading to secondary dust diffusion, polluting the workshop environment, and endangering the health of operators. Manual cleaning methods are inefficient, easily damaging the filter element's pore structure and shortening its service life. A single dust collection device cannot resolve the conflict between airflow from blowing and suction, resulting in unstable cleaning effects. Traditional cleaning methods cannot meet dust emission standards, leading to high frequency of filter replacement and high maintenance costs for buses.
[0004] Therefore, we propose an integrated air-blowing and dust-collecting cleaning and environmental protection device for bus air filters. Summary of the Invention
[0005] The present invention aims to solve the technical problems existing in the prior art and provides an integrated air blowing and dust suction cleaning and environmental protection device for bus air filters.
[0006] To achieve the above objectives, this utility model adopts the following technical solution: an integrated air-blowing and dust-collecting cleaning and environmental protection device for bus air filters, comprising a workbench, a cleaning cylinder fixedly installed on the top left side of the workbench, a sealing cap threadedly connected to the upper end of the outer wall of the cleaning cylinder, an air filter body disposed at the bottom of the inner wall of the cleaning cylinder, an air-blowing module disposed on the top right side of the inner wall of the workbench, a dust-collecting module disposed at the middle of the top right side of the workbench, a linkage control unit disposed at the front end of the top right side of the workbench, a sealing interface module disposed on the top left side of the air-blowing module inside the cleaning cylinder, the air-blowing module including a high-pressure air pump, the top of the high-pressure air pump being fixedly connected to the top right side of the inner wall of the workbench, the dust-collecting module including a dust collection box, the bottom of the dust collection box being fixedly connected to the middle of the top right side of the workbench, the linkage control unit including a first pressure sensor, a second pressure sensor and a controller, and the sealing interface module including a threaded rod, the bottom of the threaded rod being fixedly connected to the top of a multi-hole nozzle.
[0007] Preferably, the output end of the high-pressure air pump is provided with a first pressure regulating valve, and the end of the first pressure regulating valve away from the high-pressure air pump is provided with a multi-hole nozzle through an air pipe, and the multi-hole nozzle is located inside the air filter body inside the cleaning cylinder.
[0008] Preferably, the dust collection box is equipped with a negative pressure fan, and the output end of the negative pressure fan is equipped with a second pressure regulating valve. The end of the second pressure regulating valve away from the negative pressure fan is equipped with a multi-stage filter.
[0009] Preferably, the first pressure sensor is located at the first pressure regulating valve, and the second pressure sensor is located at the second pressure regulating valve.
[0010] Preferably, the bottom of the controller is fixedly connected to the top right front end of the workbench.
[0011] Preferably, the controller is connected to the first pressure sensor, the second pressure sensor, the first pressure regulating valve, and the second pressure regulating valve via electrical signals.
[0012] Preferably, the outer wall of the threaded rod is threaded with a sealing gland.
[0013] Preferably, a sealing silicone pad is fixedly installed at the bottom of the sealing cover, and the bottom of the sealing silicone pad is in contact with the top of the air filter body.
[0014] Preferably, the multi-stage filter includes a pre-filter, a HEPA high-efficiency filter, and an activated carbon layer.
[0015] This utility model provides an integrated air-blowing and dust-collecting cleaning and environmentally friendly device for air filters in buses. It has the following beneficial effects:
[0016] 1. This is an integrated air-blowing and dust-collecting cleaning and environmental protection device for bus air filters. It comprises an air-blowing module, a dust-collecting module, and a linkage control unit. The high-pressure gas generated by the air-blowing module blows the air filter body through multi-hole nozzles, effectively removing dust and impurities adhering to the filter surface. The negative pressure fan in the dust-collecting module generates strong suction, drawing the blown-down dust and impurities into the dust collection box through a multi-stage filter, preventing secondary dust diffusion and maintaining a clean working environment. The linkage control unit monitors the working pressure of the air-blowing and dust-collecting modules in real time, transmitting signals to the controller via a first and second pressure sensor. The controller automatically adjusts the opening of the first and second pressure regulating valves according to a preset program, ensuring stable and efficient air-blowing and dust-collecting processes.
[0017] 2. This integrated air-blowing and dust-collecting cleaning and environmental protection device for bus air filters features a sealed interface module. The design of the sealed interface module ensures a tight connection between the air-blowing module and the air filter body. At the same time, the use of the sealing cap and the sealing silicone gasket further enhances the sealing performance of the connection, prevents gas leakage, and ensures the smooth progress of the cleaning process. The soft material of the sealing silicone gasket can also effectively protect the top of the air filter body and prevent damage during the cleaning process.
[0018] 3. This air-blowing and dust-collecting integrated cleaning and environmental protection device for bus air filters features a multi-stage filter system. This system allows inhaled dust and impurities to pass through a pre-filter, a HEPA high-efficiency filter, and an activated carbon layer, effectively removing fine particles and harmful gases, ensuring the cleanliness of the exhaust air, and extending the maintenance cycle of the dust collection box and the entire device, thus improving the practicality and durability of the equipment. Attached Figure Description
[0019] Figure 1 is a perspective view of the overall structure of this utility model;
[0020] Figure 2 is a schematic diagram of the air blowing module, dust suction module, linkage control unit and sealing interface module of this utility model;
[0021] Figure 3 is a schematic diagram of the multi-stage filter structure of this utility model.
[0022] Legend: 10. Workbench; 11. Cleaning cylinder; 12. Sealing cover; 13. Air filter body; 14. Air blowing module; 15. Dust suction module; 16. Linkage control unit; 17. Sealing interface module. Detailed Implementation
[0023] To more clearly illustrate the embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are merely exemplary, and those skilled in the art can derive other embodiments based on the provided drawings without creative effort.
[0024] The structures, proportions, sizes, etc. illustrated in this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed herein, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and objectives that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.
[0025] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0026] In the description of the embodiments of this utility model, it should be noted that the terms "center," "upper," "lower," "inner," "outer," and "side," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0027] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this utility model based on the specific circumstances.
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Example 1: An integrated air-blowing and dust-collecting cleaning and environmental protection device for bus air filters, as shown in Figure 1, includes a workbench 10. A cleaning cylinder 11 is fixedly installed on the top left side of the workbench 10. A sealing cap 12 is threadedly connected to the upper end of the outer wall of the cleaning cylinder 11. An air filter body 13 is installed at the bottom of the inner wall of the cleaning cylinder 11. An air-blowing module 14 is installed on the top right side of the inner wall of the workbench 10. A dust-collecting module 15 is installed in the middle of the top right side of the workbench 10. A linkage control unit 16 is installed at the front end of the top right side of the workbench 10. A sealing interface module 17 is installed on the top left side of the air-blowing module 14 inside the cleaning cylinder 11. The device integrates the air-blowing module 14 and the dust-collecting module 15. The high-pressure gas generated by the air blowing module 14, along with the linkage control unit 16, blows the air filter body 13 through a multi-hole nozzle, effectively removing dust and impurities adhering to the filter surface. The negative pressure fan in the dust collection module 15 generates strong suction, which draws the blown-down dust and impurities into the dust collection box through a multi-stage filter, preventing secondary dust diffusion and maintaining a clean working environment. The linkage control unit 16 monitors the working pressure of the air blowing module 14 and the dust collection module 15 in real time, and transmits the signals to the controller through the first pressure sensor and the second pressure sensor. The controller automatically adjusts the opening of the first pressure regulating valve and the second pressure regulating valve according to the preset program to ensure that the air blowing and dust collection processes are stable and efficient.
[0030] Example 2: Based on Example 1, as shown in Figure 2, the air blowing module 14 includes a high-pressure air pump, and the top of the high-pressure air pump is fixedly connected to the top right side of the inner wall of the workbench 10. A first pressure regulating valve is provided at the output end of the high-pressure air pump. A multi-hole nozzle is provided at the end of the first pressure regulating valve away from the high-pressure air pump via an air pipe, and the multi-hole nozzle is located inside the air filter body 13 inside the cleaning cylinder 11. The dust collection module 15 includes a dust collection box, and the bottom of the dust collection box is fixedly connected to the middle of the top right side of the workbench 10. A negative pressure fan is provided inside the dust collection box, and a second pressure regulating valve is provided at the output end of the negative pressure fan. A multi-stage filter is provided at the end of the second pressure regulating valve away from the negative pressure fan. The linkage control unit 16 includes a first pressure sensor, a second pressure sensor, and a controller. The first pressure sensor is located at the first pressure regulating valve, the second pressure sensor is located at the second pressure regulating valve, and the bottom of the controller is connected to the workbench 10. The top right front end of the unit 10 is fixedly connected. The controller is connected to the first pressure sensor, the second pressure sensor, the first pressure regulating valve, and the second pressure regulating valve via electrical signals. The sealing interface module 17 includes a threaded rod, and the bottom of the threaded rod is fixedly connected to the top of the multi-hole nozzle. A sealing cover is threadedly connected to the outer wall of the threaded rod. A sealing silicone pad is fixedly installed at the bottom of the sealing cover, and the bottom of the sealing silicone pad is in active contact with the top of the air filter body 13. By setting the sealing interface module 17, the design of the sealing interface module 17 ensures a tight connection between the air blowing module 14 and the air filter body 13. At the same time, the cooperation between the sealing cover and the sealing silicone pad further enhances the sealing performance of the connection, prevents gas leakage, and ensures the smooth progress of the cleaning process. The soft material of the sealing silicone pad can also effectively protect the top of the air filter body 13 and prevent damage during the cleaning process.
[0031] Example 3: Based on Examples 1 and 2, as shown in Figure 3, the multi-stage filter includes a pre-filter, a HEPA filter, and an activated carbon layer. By incorporating a multi-stage filter, inhaled dust and impurities can pass through the pre-filter, HEPA filter, and activated carbon layer, effectively removing fine particles and harmful gases, ensuring the cleanliness of the exhaust air, extending the maintenance cycle of the dust collection box and the entire device, and improving the practicality and durability of the equipment.
[0032] The working principle of this utility model:
[0033] In use, first, place the air filter body 13 to be cleaned into the cleaning cylinder 11 and seal the cleaning cylinder 11 with the sealing cap 12. Then, start the high-pressure air pump in the air blowing module 14. After the high-pressure gas is regulated by the first pressure regulating valve, it is delivered through the air pipe to the multi-hole nozzle to blow away the dust adhering to the filter element inside the air filter body 13. Simultaneously, the negative pressure fan in the dust collection module 15 starts, generating negative pressure. The suction force is adjusted by the second pressure regulating valve to draw the blown-off dust into the dust collection box. After filtration through a multi-stage filter, the dust is retained in the dust collection box, while clean air is discharged. During the blowing and dust collection process, the first and second pressure sensors monitor the pressure at the first and second pressure regulating valves in real time and transmit the signals to the controller. The controller adjusts the operating status of the high-pressure air pump and the negative pressure fan according to the received signals, ensuring that the dust collection negative pressure is 10% to 15% higher than the air blowing positive pressure. In addition, the use of threaded rods and sealing caps, along with the installation of sealing silicone gaskets, ensures a tight seal between the multi-hole nozzle and the air filter body 13, preventing dust leakage.
[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A combined air-blowing and vacuuming cleaning and environmental protection device for bus air filters, comprising a workbench (10), characterized in that: A cleaning cylinder (11) is fixedly installed on the top left side of the workbench (10). A sealing cap (12) is threaded onto the upper end of the outer wall of the cleaning cylinder (11). An air filter body (13) is installed at the bottom of the inner wall of the cleaning cylinder (11). An air blowing module (14) is installed on the top right side of the inner wall of the workbench (10). A dust suction module (15) is installed in the middle of the top right side of the workbench (10). A linkage control unit (16) is installed at the front end of the top right side of the workbench (10). The top left side of the air blowing module (14) is located at the cleaning... The cylinder (11) is equipped with a sealing interface module (17), the air blowing module (14) includes a high-pressure air pump, and the top of the high-pressure air pump is fixedly connected to the top right side of the inner wall of the workbench (10). The dust collection module (15) includes a dust collection box, and the bottom of the dust collection box is fixedly connected to the middle of the top right side of the workbench (10). The linkage control unit (16) includes a first pressure sensor, a second pressure sensor and a controller. The sealing interface module (17) includes a threaded rod, and the bottom of the threaded rod is fixedly connected to the top of the multi-hole nozzle.
2. The air-blowing and dust-collecting integrated cleaning and environmental protection device for bus air filters according to claim 1, characterized in that: The output end of the high-pressure air pump is provided with a first pressure regulating valve. The end of the first pressure regulating valve away from the high-pressure air pump is provided with a multi-hole nozzle through an air pipe, and the multi-hole nozzle is located inside the air filter body (13) inside the cleaning cylinder (11).
3. The integrated air-blowing and dust-collecting cleaning and environmental protection device for bus air filters according to claim 1, characterized in that: The dust collection box is equipped with a negative pressure fan. A second pressure regulating valve is installed at the output end of the negative pressure fan. A multi-stage filter is installed at the end of the second pressure regulating valve away from the negative pressure fan.
4. The integrated air-blowing and dust-collecting cleaning and environmental protection device for bus air filters according to claim 1, characterized in that: The first pressure sensor is located at the first pressure regulating valve, and the second pressure sensor is located at the second pressure regulating valve.
5. The integrated air-blowing and dust-collecting cleaning and environmental protection device for bus air filters according to claim 1, characterized in that: The bottom of the controller is fixedly connected to the top right front end of the workbench (10).
6. The integrated air-blowing and dust-collecting cleaning and environmental protection device for bus air filters according to claim 1, characterized in that: The controller is connected to the first pressure sensor, the second pressure sensor, the first pressure regulating valve, and the second pressure regulating valve via electrical signals.
7. The integrated air-blowing and dust-collecting cleaning and environmental protection device for bus air filters according to claim 1, characterized in that: The outer wall of the threaded rod is threaded with a sealing gland.
8. The integrated air-blowing and dust-collecting cleaning and environmental protection device for bus air filters according to claim 7, characterized in that: A sealing silicone pad is fixedly installed at the bottom of the sealing cover, and the bottom of the sealing silicone pad is in contact with the top of the air filter body (13).
9. The integrated air-blowing and dust-collecting cleaning and environmental protection device for bus air filters according to claim 3, characterized in that: The multi-stage filter includes a pre-filter, a HEPA high-efficiency filter, and an activated carbon layer.