Cleaning device for stacked aluminum ingots
By designing a cleaning device that includes a frame, chain plate, air knife, and vacuum cleaner, the problems of low cleaning efficiency and dust flying in stacked aluminum ingots were solved, achieving efficient and safe cleaning of aluminum ingots.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGBO ZHONGRONG NEW MATERIAL CO LTD
- Filing Date
- 2025-05-21
- Publication Date
- 2026-05-01
AI Technical Summary
In existing technologies, the cleaning efficiency of stacked aluminum ingots is low and dust is easily generated. Manual cleaning is inefficient and pollutes the environment.
Design a cleaning device that includes a frame, chain plate, air knife and vacuum cleaner. The air knife blows away dust and the vacuum cleaner sucks it away. The chain plate stably conveys aluminum ingots, the frame blocks support the aluminum ingots, and the air knife can be adjusted to adapt to different aluminum ingot specifications and dust distribution.
It improves the cleaning efficiency of aluminum ingots, prevents dust from flying, improves the working environment, reduces health risks, and protects the surface quality of aluminum ingots.
Smart Images

Figure CN224181576U_ABST
Abstract
Description
A cleaning device for stacked aluminum ingots Technical Field
[0001] This utility model relates to the technical field of aluminum ingot cleaning, and in particular to a cleaning device for stacked aluminum ingots. Background Technology
[0002] Aluminum is the world's second largest non-ferrous metal in terms of both production and consumption, after steel. Due to its lightweight nature and increasingly wide range of applications, aluminum production has been increasing year by year. Currently, the production process for aluminum ingots involves first melting molten aluminum, then pouring the molten aluminum into a mold, and finally removing the ingot after it cools and solidifies. High-utility aluminum ingots are produced primarily from recycled aluminum. Stacked ingots are stored in warehouses, where they accumulate dust and other pollutants. Before being released for use, cleaning is necessary. Currently, this is mostly done manually using air guns to blow away dust from the stacked ingots, which is not only inefficient but also causes dust to fly around. Summary of the Invention
[0003] In view of this, the purpose of this utility model is to overcome the shortcomings of the prior art and provide a cleaning device for stacked aluminum ingots.
[0004] This utility model provides a cleaning device for stacked aluminum ingots, including a frame 1 and a vacuum cleaner 9. The frame 1 is provided with a chain plate 2 driven by a motor. The upper and lower sections of the chain plate 2 are horizontally supported by the frame 1. Frames are arranged at equal intervals on the chain plate 2. The top of the frame 1 is provided with a cleaning box 4 with openings on the left and right. The cleaning box 4 is provided with an air knife 5 and a dust suction hood 8 connected to the vacuum cleaner 9. The dust suction hood 8 is located to the right of the air knife 5.
[0005] Furthermore, the frame assembly includes four frame blocks 3 arranged symmetrically in the front, back, left, and right directions.
[0006] Furthermore, the frame block 3 is concave and has rounded corners at its top edge.
[0007] Furthermore, the air blades 5 are distributed on the front and rear side walls and the upper wall of the cleaning box 4, and the dust suction hoods 8 are symmetrically arranged on the front and rear of the cleaning box 4.
[0008] Furthermore, the air knife 5 is rotatably and adjustablely mounted on the cleaning box 4.
[0009] Furthermore, the inner wall of the cleaning box 4 is provided with a fixing block 6, and both sides of the air knife 5 are provided with hanging ears, which are locked to the fixing block 6 by locking bolts 7.
[0010] The advantages of this invention are as follows: Dust is blown away from the conveyed aluminum ingots by an air knife, and then sucked away by a dust hood connected to a vacuum cleaner, improving efficiency and preventing dust from flying; the upper and lower sections of the chain plate are horizontally supported by the machine frame, ensuring smooth and reliable chain plate operation and continuous leftward conveying of stacked aluminum ingots through the cleaning box; the frame assembly stably supports the stacked ingots; the dust hood is connected to the vacuum cleaner to promptly remove the blown-down dust, preventing dust from flying and improving the workshop working environment; four symmetrically arranged frame blocks evenly distribute the weight of the aluminum ingots; the concave frame blocks can support the two aluminum ingots at the bottom of the stack, and the rounded corners prevent sharp edges from scratching or bumping the surface of the bottom ingots; the air knife can sweep the surface of the aluminum ingots from multiple angles, ensuring that dust on the top and sides of the ingots is effectively blown off; the angle of the air knife can be adjusted by loosening the locking bolts according to the specifications, shape, and dust adhesion of the aluminum ingots, allowing for flexible adjustment of the air knife angle and sweeping direction to achieve the optimal sweeping angle. Attached Figure Description
[0011] Figure 1 is a perspective view of this utility model;
[0012] Figure 2 is a schematic diagram of the structure of this utility model;
[0013] Figure 3 is a front view of this utility model;
[0014] Figure 4 is a cross-sectional view AA of Figure 3;
[0015] Figure 5 is a structural schematic diagram of the present invention when stacked aluminum ingots are placed on the support block;
[0016] Figure 6 is an enlarged view of part B in Figure 2. Detailed Implementation
[0017] The present invention will now be described in detail with reference to the accompanying drawings.
[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.
[0019] Referring to Figures 1 to 6, this utility model provides a cleaning device for stacked aluminum ingots, which includes a frame 1 and a vacuum cleaner 9. A chain plate 2 driven by a motor (servo motor) is installed on the frame 1. The upper and lower sections of the chain plate 2 are horizontally supported by the frame 1. Frames are equidistantly arranged on the chain plate 2. The chain plate operates smoothly and reliably, continuously conveying stacked aluminum ingots to the left through the cleaning box. Workers use a forklift to directly fork the stacked aluminum ingots onto the frame, which stably supports the stacked ingots. A cleaning box 4 with left and right openings is located at the top of the frame 1. The cleaning box 4 is equipped with an air knife 5 and a dust hood 8 connected to a vacuum cleaner 9. The dust hood is connected to the vacuum cleaner to remove the dust blown down in time, prevent dust from flying, improve the working environment of the workshop, reduce the health risk of workers inhaling dust, and prevent dust from accumulating on the equipment. The side wall of the cleaning box has an oval hole, and the dust hood is set in the oval hole. The dust hood 8 is located to the right of the air knife 5. The air knife blows compressed air towards the conveyed aluminum ingot, thereby blowing off the dust on the aluminum ingot, and then the dust hood connected to the vacuum cleaner sucks away the blown-off dust.
[0020] The frame assembly consists of four symmetrically arranged frame blocks 3. These four symmetrically arranged frame blocks can evenly distribute the weight of the aluminum ingot.
[0021] The support block 3 is concave and has rounded corners at its top edge. The concave support block can support the two aluminum ingots at the bottom of the stacked aluminum ingots, and the rounded corners can prevent sharp edges from scratching and bumping the surface of the bottom aluminum ingots, effectively protecting the surface quality of the bottom aluminum ingots.
[0022] Air knives 5 are distributed on the front, rear, and top walls of the cleaning chamber 4, while dust hoods 8 are symmetrically arranged on the front and rear of the cleaning chamber 4. The air knives can blow the surface of the aluminum ingot from multiple angles, ensuring that dust on the top and sides of the aluminum ingot can be effectively blown off. After the compressed air blown by the air knives removes the dust from the surface of the aluminum ingot, the dust hoods can quickly suck up the dust, preventing the dust from re-adhering to the aluminum ingot or spreading into the workshop environment, thus significantly improving cleaning efficiency and effectiveness.
[0023] Referring to Figures 4 and 6, the air knife 5 is rotatably and adjustablely mounted on the cleaning box 4. A fixing block 6 is provided on the inner wall of the cleaning box 4, and hanging ears are provided on both sides of the air knife 5. The hanging ears are locked to the fixing block 6 by locking bolts 7. Depending on the specifications, shape, and dust adhesion of the aluminum ingot, loosening the locking bolts allows for rotational adjustment of the air knife's angle, flexibly adjusting the angle and blowing direction to achieve the optimal blowing angle. Then, tightening the locking bolts secures the air knife.
[0024] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A cleaning device for stacked aluminum ingots, characterized in that: The device includes a frame and a vacuum cleaner. The frame is equipped with a chain plate driven by a motor. The upper and lower sections of the chain plate are horizontally supported by the frame. Frames are evenly spaced on the chain plate. The top of the frame is equipped with a cleaning box with openings on the left and right sides. The cleaning box contains an air knife and a dust hood connected to the vacuum cleaner. The dust hood is located to the right of the air knife.
2. The cleaning device for stacked aluminum ingots as described in claim 1, characterized in that: The frame assembly includes four frame blocks arranged symmetrically in the front, back, left, and right directions.
3. The cleaning device for stacked aluminum ingots as described in claim 2, characterized in that: The frame block is concave and has rounded corners at its top edge.
4. The cleaning device for stacked aluminum ingots as described in claim 1, characterized in that: The air blades are distributed on the front and rear side walls and the top wall of the cleaning box, and the dust suction hoods are symmetrically arranged on the front and rear of the cleaning box.
5. The cleaning device for stacked aluminum ingots as described in claim 1, characterized in that: The air knife is rotatably and adjustablely mounted in the cleaning box.
6. The cleaning device for stacked aluminum ingots as described in claim 5, characterized in that: The inner wall of the cleaning box is provided with a fixing block, and both sides of the air knife are provided with hanging ears, which are locked to the fixing block by locking bolts.