Five-axis linkage laser rust removal equipment
The five-axis linkage laser rust removal equipment uses a laser cleaner driven by a five-axis linkage mechanism to remove rust, which solves the problems of low efficiency and high maintenance caused by mechanical brush wear, and achieves a highly efficient rust removal effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI XIANSHAN MARINE MASCH CO LTD
- Filing Date
- 2025-04-29
- Publication Date
- 2026-05-01
AI Technical Summary
In existing technologies, mechanical brush rust removal methods are prone to abrading the pipe surface, have low rust removal efficiency and high maintenance costs, making it difficult to meet the demand for large-scale rust removal.
The five-axis linkage laser rust removal equipment uses a laser cleaner driven by a five-axis linkage mechanism to remove rust, avoiding direct contact with the product surface. The laser cleaning head cleans the product according to a set trajectory.
This avoids product wear and tear and the frequent maintenance issues of mechanical brushes, improving rust removal efficiency and work efficiency.
Smart Images
Figure CN224181582U_ABST
Abstract
Description
A five-axis linkage laser rust removal equipment Technical Field
[0001] This utility model relates to the field of laser rust removal technology, and more specifically, to a five-axis linkage laser rust removal device. Background Technology
[0002] Currently, the most common method for removing rust from pipelines is mechanical brushing, which involves using wire brushes, grinders, and other tools to remove rust from the pipelines.
[0003] However, rust removal by mechanical brushing is prone to wear and tear on the pipe surface, and the rust removal efficiency is low and the wear is high. When a large amount of rust removal is required, the mechanical brush will be worn out quickly, thus requiring frequent maintenance, which not only increases maintenance costs, but also seriously affects the rust removal efficiency.
[0004] The preceding description is intended to provide general background information and does not necessarily constitute prior art. Summary of the Invention
[0005] The purpose of this invention is to provide a five-axis linkage laser rust removal device. This rust removal device not only avoids product wear caused by direct contact with the product surface, but also avoids the problem of frequent maintenance due to wear of the mechanical brush.
[0006] This utility model provides a five-axis linkage laser rust removal device, including a cleaning cabinet, a worktable, a five-axis linkage mechanism, a laser cleaner, and a machine cover; the worktable is installed on the upper end of the cleaning cabinet, and a cleaning area is provided on the worktable; the five-axis linkage mechanism is installed on the worktable, and the laser cleaner is installed at the end of the five-axis linkage mechanism, the cleaning area is located below the laser cleaner, and the machine cover is placed on top of the worktable; both the five-axis linkage mechanism and the laser cleaner are electrically connected to the controller inside the cleaning cabinet.
[0007] Using the above technical solution, the product to be cleaned and rust removed is placed manually into the cleaning area on the workbench, the equipment is started, and the laser cleaner begins to clean the product according to the set trajectory under the drive of the five-axis linkage mechanism; after cleaning is completed, the laser cleaner returns to the initial position, and the finished product is taken out manually.
[0008] Further, the five-axis linkage mechanism includes a first slide rail, a first motor, a first slider, a second slide rail, a second motor, a second slider, a third slide rail, a third motor, a third slider, a support plate, a fourth motor, a rotating shaft, and a connecting plate; the first slide rail is connected to the top of the worktable, the first slider is slidably connected to the first slide rail, the first motor is connected to the end of the first slide rail, a first lead screw is installed inside the first slide rail, the first lead screw and the first slider are meshed together, the output end of the first motor is connected to the first lead screw, and is used to drive the first lead screw to rotate; the second slide rail is vertically connected to the top of the first slider, the other end of the second slide rail is connected to the second motor, the second slider is slidably connected to the second slide rail, and a second lead screw is installed inside the second slide rail, the first... The second lead screw and the second slider are meshed together. The output end of the second motor is connected to the second lead screw to drive the second lead screw to rotate. The third slide rail is vertically connected to the top of the second slider. The end of the third slide rail is connected to the third motor. The third slider is slidably connected to the third slide rail. The third lead screw is installed inside the third slide rail and meshes with the third slider. The output end of the third motor is connected to the third lead screw to drive the third lead screw to rotate. The support plate is vertically connected to the third slider. The fourth motor is connected to one side of the support plate. The other end of the support plate is rotatably connected to a rotating shaft. The output end of the fourth motor passes through the support plate and is connected to the rotating shaft. The other end of the rotating shaft is connected to the connecting plate. The laser cleaner is connected to the connecting plate.
[0009] Using the above technical solution, when the first motor rotates, it will drive the first lead screw to rotate, and the first lead screw will drive the meshing first slider to move left and right on the first slide rail; similarly, the second motor and the third motor will drive the second slider and the third slider to move up and down on the second slide rail and back and forth on the third slide rail, respectively; the fourth motor will drive the rotating shaft to rotate, thereby driving the laser cleaner to rotate.
[0010] Furthermore, the laser cleaner includes a main unit, a connecting shaft, and a laser cleaning head; the main unit and the connecting plate are connected, the connecting shaft is connected to the main unit, and the laser cleaning head is connected to the other end of the connecting shaft.
[0011] Furthermore, multiple operation buttons are provided at the front opening of the cleaning cabinet.
[0012] Furthermore, a display is connected to the upper corner of the front of the machine cover, and the display is electrically connected to the controller inside the cleaning cabinet.
[0013] This utility model's five-axis linkage laser rust removal equipment requires manual placement of the product to be cleaned and rusted into the cleaning area on the worktable. The equipment is then started, and the laser cleaner, driven by the five-axis linkage mechanism, begins cleaning the product along a set trajectory. After cleaning, the laser cleaner returns to its initial position, and the finished product is manually removed. Using lasers for rust removal not only avoids product wear caused by direct contact with the product surface but also avoids the problem of frequent maintenance due to wear and tear on mechanical brushes. The five-axis linkage significantly improves work efficiency. Attached Figure Description
[0014] Figure 1 is a structural schematic diagram of the five-axis linkage laser rust removal equipment provided in an embodiment of this utility model.
[0015] Figure 2 is a schematic diagram of the planar structure of the five-axis linkage laser rust removal equipment in Figure 1.
[0016] Figure 3 is a schematic diagram of the five-axis linkage mechanism of the five-axis linkage laser rust removal equipment in Figure 1.
[0017] Figure 4 is a schematic diagram of the cleaning cabinet of the five-axis linkage laser rust removal equipment in Figure 1.
[0018] Figure 5 is a schematic diagram of the cleaning cabinet of the five-axis linkage laser rust removal equipment in Figure 1 from another perspective.
[0019] The reference numerals and components involved in the accompanying drawings are shown below:
[0020] 100. Cleaning cabinet; 110. Operation buttons; 200. Workbench
[0021] 210, Cleaning area 300, Five-axis linkage mechanism 310, First slide rail
[0022] 320, First motor; 330, First slider; 340, Second slide rail
[0023] 350, second motor 360, second slider 370, third slide rail
[0024] 380, Third motor; 390, Third slider; 391, Support plate
[0025] 392. Fourth motor; 393. Rotating shaft; 394. Connecting plate
[0026] 400, Laser Cleaner; 410, Main Unit; 420, Connecting Shaft
[0027] 430, laser cleaning head 500, machine cover 510, monitor Detailed Implementation
[0028] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate this utility model, but are not intended to limit the scope of this utility model.
[0029] The terms "first," "second," "third," "fourth," etc., used in the specification and claims of this utility model are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence.
[0030] Example 1
[0031] Figure 1 is a structural schematic diagram of the five-axis linkage laser rust removal equipment provided in this embodiment of the present invention, and Figure 2 is a planar structural schematic diagram of the five-axis linkage laser rust removal equipment in Figure 1. Referring to Figures 1 and 2, the five-axis linkage laser rust removal equipment provided in this embodiment of the present invention includes a cleaning cabinet 100, a workbench 200, a five-axis linkage mechanism 300, a laser cleaner 400, and a cover 500; the workbench 200 is installed on the upper end of the cleaning cabinet 100, and a cleaning area 210 is provided on the workbench 200; the five-axis linkage mechanism 300 is installed on the workbench 200, and the laser cleaner 400 is installed at the end of the five-axis linkage mechanism 300, the cleaning area 210 is located below the laser cleaner 400, and the cover 500 covers the workbench 200; the five-axis linkage mechanism 300 and the laser cleaner 400 are both electrically connected to the controller inside the cleaning cabinet 100.
[0032] It should be noted that the rust removal principle of the laser cleaner 400 in this utility model is the same as that of the existing laser rust removal and cleaning machine. When in use, the product to be cleaned and rust removed is placed manually into the cleaning area 210 on the workbench 200, the equipment is started, and the laser cleaner 400 begins to clean the product according to the set trajectory under the drive of the five-axis linkage mechanism 300. After cleaning, the laser cleaner 400 returns to the initial position, and the finished product is taken out manually.
[0033] This utility model's five-axis linkage laser rust removal equipment uses lasers for rust removal, which not only avoids product wear caused by direct contact with the product surface, but also avoids the problem of frequent maintenance due to wear of mechanical brushes. The five-axis linkage improves work efficiency.
[0034] Figure 3 is a structural schematic diagram of the five-axis linkage mechanism of the five-axis linkage laser rust removal equipment in Figure 1. Figure 4 is a structural schematic diagram of the cleaning cabinet of the five-axis linkage laser rust removal equipment in Figure 1. Figure 5 is a structural schematic diagram of the cleaning cabinet of the five-axis linkage laser rust removal equipment in Figure 1 from another perspective. Referring to Figures 3, 4, and 5, the five-axis linkage mechanism 300 of this utility model includes a first slide rail 310, a first motor 320, a first slider 330, a second slide rail 340, a second motor 350, a second slider 360, a third slide rail 370, a third motor 380, a third slider 390, a support plate 391, a fourth motor 392, a rotating shaft 393, and a connecting plate 394. The first slide rail 310 is connected to the top of the worktable 200, and the first slider 330 is slidably connected to the first slide rail 310. The first slide rail 310 is connected to the end of the first motor 320. A first lead screw is installed inside the first slide rail 310, and the first lead screw is meshed with the first slider 330. The output end of the first motor 320 is connected to the first lead screw to drive its rotation. A second slide rail 340 is vertically connected above the first slider 330. The other end of the second slide rail 340 is connected to the second motor 350. A second slider 360 is slidably connected to the second slide rail 340. A second lead screw is installed inside the second slide rail 340, and the second lead screw is meshed with the second slider 360. The output end of the second motor 350 is connected to the second lead screw to drive its rotation. A third slide rail 370 is vertically connected above the second slider 360. A third motor 380 is connected to the end of the third slide rail 370. A third slider 390 is slidably connected to the third slide rail 370. A third lead screw is installed inside the third slide rail 370, and the third lead screw is meshed with the third slider 390. The output end of the third motor 380 is connected to the third lead screw to drive the third lead screw to rotate. The support plate 391 is vertically connected to the third slider 390. The fourth motor 392 is connected to one side of the support plate 391, and the other end of the support plate 391 is rotatably connected to the rotating shaft 393. The output end of the fourth motor 392 passes through the support plate 391 and is connected to the rotating shaft 393. The other end of the rotating shaft 393 is connected to the connecting plate 394, and the laser cleaner 400 is connected to the connecting plate 394.
[0035] It should be noted that when the first motor 320 rotates, it will drive the first lead screw to rotate, and the first lead screw will drive the meshing first slider 330 to move left and right on the first slide rail 310; similarly, the second motor 350 and the third motor 380 will drive the second slider 360 and the third slider 390 to move up and down on the second slide rail 340 and back and forth on the third slide rail 370, respectively; the fourth motor 392 will drive the rotating shaft 393 to rotate, thereby driving the laser cleaner 400 to rotate.
[0036] Referring further to FIG3, the laser cleaner 400 of this utility model includes a main unit 410, a connecting shaft 420 and a laser cleaning head 430; the main unit 410 is connected to the connecting plate 394, the connecting shaft 420 is connected to the main unit 410, and the laser cleaning head 430 is connected to the other end of the connecting shaft 420.
[0037] Referring further to Figures 1 and 2, the present invention provides a plurality of operation buttons 110 at the front edge of the cleaning cabinet 100; a display 510 is connected at the upper corner of the front of the cover 500, and the display 510 is electrically connected to the internal controller of the cleaning cabinet 100.
[0038] As can be seen from the above description, the advantages of this utility model are:
[0039] This utility model's five-axis linkage laser rust removal equipment is used by manually placing the product to be cleaned and rusted into the cleaning area 210 on the worktable 200, starting the equipment, and the laser cleaner 400 begins cleaning the product according to the set trajectory under the drive of the five-axis linkage mechanism 300; after cleaning, the laser cleaner 400 returns to the initial position, and the finished product is manually removed; using laser for rust removal not only avoids product wear caused by direct contact with the product surface, but also avoids the problem of frequent maintenance due to wear of mechanical brushes, and the five-axis linkage improves work efficiency.
[0040] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A five-axis linkage laser rust removal device, characterized in that, The system includes a cleaning cabinet (100), a workbench (200), a five-axis linkage mechanism (300), a laser cleaner (400), and a housing (500). The workbench (200) is mounted on the upper end of the cleaning cabinet (100), and a cleaning area (210) is provided on the workbench (200). The five-axis linkage mechanism (300) is mounted on the workbench (200), and the laser cleaner (400) is mounted on the end of the five-axis linkage mechanism (300). The cleaning area (210) is located below the laser cleaner (400), and the housing (500) covers the workbench (200). Both the five-axis linkage mechanism (300) and the laser cleaner (400) are electrically connected to the controller inside the cleaning cabinet (100).
2. The five-axis linkage laser rust removal equipment according to claim 1, characterized in that, The five-axis linkage mechanism (300) includes a first slide rail (310), a first motor (320), a first slider (330), a second slide rail (340), a second motor (350), a second slider (360), a third slide rail (370), a third motor (380), a third slider (390), a support plate (391), a fourth motor (392), a rotating shaft (393), and a connecting plate (394); the first slide rail (310) is connected to the top of the worktable (200), and the first slider (330) is slidably connected to the first slide rail (310). The first slide rail (310) is connected to the end of the first slide rail (320). A first lead screw is installed inside the first slide rail (330). The first lead screw and the first slider (330) are meshed together. The output end of the first motor (320) is connected to the first lead screw to drive the first lead screw to rotate. A second slide rail (340) is vertically connected to the top of the first slider (330). The second motor (350) is connected to the other end of the second slide rail (340). A second slider (360) is slidably connected to the second slide rail (340). A second lead screw is installed in the part, and the second lead screw and the second slider (360) are meshed and connected. The output end of the second motor (350) is connected to the second lead screw to drive the second lead screw to rotate. The third slide rail (370) is vertically connected to the top of the second slider (360), and the end of the third slide rail (370) is connected to the third motor (380). The third slider (390) is slidably connected to the third slide rail (370). The third lead screw is installed inside the third slide rail (370), and the third lead screw and the third slider (390) are meshed and connected. The output end of the three motors (380) is connected to the third lead screw to drive the third lead screw to rotate; the support plate (391) is vertically connected to the third slider (390), the fourth motor (392) is connected to one side of the support plate (391), and the other end of the support plate (391) is rotatably connected to the shaft (393). The output end of the fourth motor (392) passes through the support plate (391) and is connected to the shaft (393). The other end of the shaft (393) is connected to the connecting plate (394), and the laser cleaner (400) is connected to the connecting plate (394).
3. The five-axis linkage laser rust removal equipment according to claim 2, characterized in that, The laser cleaner (400) includes a main unit (410), a connecting shaft (420), and a laser cleaning head (430); the main unit (410) is connected to the connecting plate (394), the connecting shaft (420) is connected to the main unit (410), and the laser cleaning head (430) is connected to the other end of the connecting shaft (420).
4. The five-axis linkage laser rust removal equipment according to claim 1, characterized in that, Multiple operation buttons (110) are provided at the front opening of the cleaning cabinet (100).
5. The five-axis linkage laser rust removal equipment according to claim 1, characterized in that, A display (510) is connected to the upper corner of the front of the hood (500), and the display (510) is electrically connected to the controller inside the cleaning cabinet (100).