Wire welding device of winding machine
By introducing components such as mounting plates, sliding bases, and hydraulic rods into the wire bonding device of the winding machine, precise clamping and protection of the windings are achieved, solving the problem of uneven capacitance distribution caused by the contact between the windings and molten solder, and improving the equipment tuning accuracy and production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- MIANYANG FANGZHAO ELECTRONIC TECHNOLOGY CO LTD
- Filing Date
- 2025-04-29
- Publication Date
- 2026-05-01
AI Technical Summary
When the existing winding machine's wire bonding device picks up and solders the wire, one end of the winding is prone to contact with the molten solder pool, resulting in uneven distribution of inter-turn capacitance and affecting the equipment's tuning accuracy.
A wire bonding device for a winding machine was designed. By setting up components such as a mounting plate, sliding base, slider and hydraulic rod, it can achieve precise clamping and protection of the winding, avoid contact between the molten solder and the side of the winding, improve the clamping stability by adopting an arc groove and slot structure, and use a molten solder pool for welding.
This effectively prevents molten solder from contacting the sides of the winding, ensuring the normal use of the winding, improving equipment tuning accuracy and production efficiency, and reducing the risk of winding detachment.
Smart Images

Figure CN224182251U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire bonding devices, specifically a wire bonding device for a winding machine. Background Technology
[0002] As the core equipment for realizing automated coil winding, the winding machine has a wide range of applications in the fields of electronics, electrical appliances, motors and new energy. In the early days, coil winding mainly relied on manual operation, which had problems such as low production efficiency, poor winding accuracy and difficulty in ensuring consistency, making it difficult to meet the needs of large-scale industrial production. With the development of industrial automation technology, semi-automatic winding machines have emerged, which realize the automation of some winding actions through mechanical transmission, improving production efficiency to a certain extent. However, manual assistance is still required to complete the feeding, wire arrangement and other links, and the degree of intelligence is limited.
[0003] An existing type of winding machine and wire bonding device typically includes an installation platform on which a winding machine is mounted. After the winding machine winds the winding, the winding is manually placed on a conveyor platform so that it can be transported into the wire bonding device. The mechanical arm inside the wire bonding device clamps the winding and solders the wire on one side of the winding, which can reduce contact resistance and ensure a stable electrical connection.
[0004] However, for existing winding machine wire bonding devices, when the robotic arm clamps and solders the winding, one end of the winding is prone to contact with the molten solder pool, which will change the inter-turn capacitance distribution of the winding and cause the parasitic capacitance fluctuation range to be greater than the design value. At high-frequency operating frequencies, such defects will cause the inductance to shift, which will seriously affect the tuning accuracy of the equipment. Utility Model Content
[0005] Therefore, the purpose of this utility model is to provide a wire bonding device for a winding machine to solve the technical problem mentioned in the background art of poor performance of existing wire bonding devices for winding machines.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a winding machine wire welding device, comprising an installation platform, an installation plate fixedly installed on the top of the installation platform, a guide rail provided on one side of the installation plate, a sliding base sleeved on the guide rail, a horizontal plate provided at one end of the sliding base, a hydraulic rod provided on one side of the horizontal plate, an installation base provided at one end of the hydraulic rod, a first sliding groove and a second sliding groove sequentially opened on the side of the installation base, a first slider sleeved in the first sliding groove, a first clamping plate fixedly installed at the bottom of the first slider, a second slider sleeved in the second sliding groove, a second clamping plate fixedly installed at the bottom of the second slider, a side clamping block provided on one side of the second clamping plate, a side plate provided at one end of the second clamping plate, an inner cavity opened in the side plate, a spring fixedly installed at the bottom of the inner cavity, a clamping block connected to one end of the spring, a baffle fixedly installed on the top of the installation platform, a support plate provided at one end of the baffle, a winding provided on the support plate, and a wire placing plate provided at one end of the winding.
[0007] By adopting the above technical solution, the problem of poor performance of existing winding machine soldering devices mentioned in the background art is solved. By setting up a mounting plate, a sliding base movable on one side of the mounting plate is activated, moving the mounting base to a designated position. Then, a first slider and a second slider, fitted onto the side of the mounting base, are activated. A first clamping plate is installed at one end of the first slider, and a second clamping plate is installed at one end of the second slider. When the first and second sliders move to the designated position, the first and second clamping plates can clamp the winding fitted on top. While clamping the winding, the clamping block can contact a baffle, and the baffle causes part of the clamping block to retract into a side plate. The side plate is fixedly installed at one end of the second clamping plate. After the winding is clamped by the first and second clamping plates, the winding moves upward by the retraction of a hydraulic rod. Simultaneously, the clamping block disengages from the baffle, allowing one end of the clamping block to contact one side of the first clamping plate, thus covering one side of the winding and preventing molten solder from contacting one side of the winding during soldering, which would affect the normal use of the winding.
[0008] The present invention is further configured such that a molten tin pool is fixedly installed on the top of the installation platform, and the molten tin pool contains molten tin.
[0009] Preferably, a solder bath filled with molten solder is fixedly installed on the top of the mounting platform, enabling the device to achieve a soldering effect.
[0010] The present invention is further configured such that a winding machine is provided on the top of the installation platform, and a wire feeding port is provided at one end of the winding machine.
[0011] Preferably, a winding machine is provided on the top of the mounting platform, and one end of the winding machine is provided with a wire outlet, so that the winding can be wound.
[0012] The present invention is further configured such that one end of the side clamping block is provided with an arc-shaped groove, and the arc of the arc-shaped groove is the same as the arc of the circular plate provided at the end of the winding.
[0013] Preferably, by providing an arc-shaped groove at one end of the side clamping block, and the arc of the arc-shaped groove being the same as the arc of the circular plate provided at the end of the winding, the clamping effect of the second clamping plate can be improved, and the winding can be prevented from falling off during clamping.
[0014] The present invention is further configured such that a motor is fixedly installed at the bottom of the installation platform, and a rotating rod is provided at the output end of the motor, the rotating rod being sleeved inside the support plate.
[0015] Preferably, a motor is fixedly installed at the bottom of the mounting platform, and a rotating rod is provided at the output end of the motor. The rotating rod is sleeved inside the support plate, so that the winding machine can achieve the winding function.
[0016] The present invention is further configured such that the diameter of the pallet is the same as the diameter of the baffle, so as to avoid the clamping block colliding with the pallet when moving.
[0017] Preferably, by setting the diameter of the pallet to be the same as the diameter of the baffle, the clamping block is prevented from colliding with the pallet during movement, thereby avoiding damage to the clamping block.
[0018] The present invention is further configured such that the height of the first clamping plate and the second clamping plate is greater than the height of the winding, and the rotating rod does not contact the mounting base.
[0019] Preferably, by setting the height of the first clamping plate and the second clamping plate to be greater than the height of the winding, the rotating rod does not contact the mounting base, thus avoiding the collision between the mounting base and the rotating rod when sliding downwards, which would affect the normal use of the device.
[0020] The present invention is further configured such that one end of the installation platform is provided with a curved protrusion, and the length of the clamping block is greater than the diameter of the tray.
[0021] Preferably, a curved protrusion is provided at one end of the mounting platform to prevent the clamp from contacting the wire. The length of the clamp is greater than the diameter of the support plate, so that the clamp can fully cover one side of the winding, thereby providing better protection for the winding.
[0022] The present invention is further configured such that a slot is provided inside the wire placement plate, and one end of the wire wound in the winding is sleeved in the slot.
[0023] Preferably, a slot is provided in the wire placement plate, and one end of the wire wound in the winding is sleeved in the slot to prevent the wire from tilting to both sides, thereby affecting the soldering effect.
[0024] In summary, the present invention has the following main advantages:
[0025] 1. This utility model, by providing an installation platform, solder bath, winding machine, wire outlet, mounting plate, guide rail, sliding base, horizontal plate, hydraulic rod, mounting base, first slide groove, second slide groove, first slider, second slider, first clamping plate, second clamping plate, side clamping block, side plate, inner cavity, spring, clamping block, rotating rod, baffle, support plate, winding, and wire placement plate, solves the problem of poor performance of existing winding machine wire bonding devices mentioned in the background art. By providing an installation plate, the sliding base, which is movably mounted on one side of the installation plate, is activated, moving the installation base to a designated position. Then, the first slider and second slider, which are sleeved on the side of the installation base, are activated. A first clamping plate is provided at one end of the first slider, and a clamping plate is provided at one end of the second slider. The first and second sliders are equipped with a second clamping plate. When the first and second sliders move to the designated positions, the first and second clamping plates can clamp the winding sleeved on the top. While clamping the winding, the clamping block can contact the baffle, and the baffle causes part of the clamping block to retract into the side plate. The side plate is fixedly installed on one end of the second clamping plate. After the winding is clamped by the first and second clamping plates, the winding moves upward by the retraction of the hydraulic rod. At the same time, the clamping block disengages from the baffle, allowing one end of the clamping block to contact one side of the first clamping plate, thereby covering one side of the winding and preventing the molten solder from contacting one side of the winding during soldering, which would affect the normal use of the winding.
[0026] 2. This utility model is provided with a second clamping plate and a side clamping block on one side of the second clamping plate. The side clamping block has a curved groove. When the second clamping plate needs to clamp the winding, the side clamping block can enhance the clamping effect of the second clamping plate and prevent the winding from falling off during the movement, thereby affecting the use effect of the second clamping plate. Attached Figure Description
[0027] Figure 1 This is a first structural schematic diagram of the present invention;
[0028] Figure 2 This utility model Figure 1 Enlarged view of A in the middle;
[0029] Figure 3 This is a sectional view of the side plate of this utility model;
[0030] Figure 4 This is a schematic diagram of the second structure of the present invention;
[0031] Figure 5 This utility model Figure 4 Enlarged view of B in the middle;
[0032] Figure 6 This is a schematic diagram of the third structure of this utility model;
[0033] Figure 7 This utility model Figure 6 A magnified view of C.
[0034] Explanation of reference numerals in the attached figures:
[0035] 1. Mounting platform; 2. Solder bath; 3. Winding machine; 4. Wire outlet; 5. Mounting plate; 51. Guide rail; 6. Sliding base; 61. Horizontal plate; 7. Hydraulic rod; 8. Mounting base; 9. First slide groove; 91. Second slide groove; 10. First slider; 101. Second slider; 11. First clamping plate; 12. Second clamping plate; 13. Side clamping block; 14. Side plate; 141. Inner cavity; 15. Spring; 16. Clamping block; 17. Rotating rod; 18. Baffle; 181. Support plate; 19. Winding; 191. Wire placement plate. Detailed Implementation
[0036] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0037] The embodiments of this utility model will be described below based on its overall structure.
[0038] Please see Figures 1-7 The system includes an installation platform 1, with an installation plate 5 fixedly mounted on the top of the installation platform 1. A guide rail 51 is provided on one side of the installation plate 5, and a sliding base 6 is fitted on the guide rail 51. A horizontal plate 61 is provided at one end of the sliding base 6, and a hydraulic rod 7 is provided on one side of the horizontal plate 61. An installation base 8 is provided at one end of the hydraulic rod 7. A first sliding groove 9 and a second sliding groove 91 are sequentially formed on the side of the installation base 8. A first slider 10 is fitted inside the first sliding groove 9, and a first clamping plate 11 is fixedly mounted at the bottom of the first slider 10. A second sliding groove 91 is fitted inside the second sliding groove 91. The second slider 101 has a second clamping plate 12 fixedly installed at its bottom. A side clamping block 13 is provided on one side of the second clamping plate 12. A side plate 14 is provided at one end of the second clamping plate 12. An inner cavity 141 is opened in the side plate 14. A spring 15 is fixedly installed at the bottom of the inner cavity 141. A clamping block 16 is connected to one end of the spring 15. A baffle 18 is fixedly installed at the top of the mounting platform 1. A support plate 181 is provided at one end of the baffle 18. A winding 19 is provided on the support plate 181. A wire placement plate 191 is provided at one end of the winding 19.
[0039] For details regarding the above embodiments, please refer to [link / reference]. Figure 1 A solder bath 2 is fixedly installed on the top of the installation platform 1. The solder bath 2 is filled with molten solder. By fixing the solder bath 2 on the top of the installation platform 1, the device can achieve the soldering effect.
[0040] For details regarding the above embodiments, please refer to [link / reference]. Figure 1 A winding machine 3 is installed on the top of the mounting platform 1. One end of the winding machine 3 is provided with a wire outlet 4. By installing the winding machine 3 on the top of the mounting platform 1 and providing the wire outlet 4 at one end of the winding machine 3, the winding 19 can be wound.
[0041] For details regarding the above embodiments, please refer to [link / reference]. Figure 2 One end of the side clamping block 13 is provided with an arc-shaped groove, and the curvature of the arc-shaped groove is the same as the curvature of the circular plate provided at the end of the winding 19. By providing an arc-shaped groove at one end of the side clamping block 13, and the curvature of the arc-shaped groove is the same as the curvature of the circular plate provided at the end of the winding 19, the clamping effect of the second clamping plate 12 can be improved, and the winding 19 can be prevented from falling off during clamping.
[0042] For details regarding the above embodiments, please refer to [link / reference]. Figure 4 A motor 171 is fixedly installed at the bottom of the mounting platform 1. A rotating rod 17 is provided at the output end of the motor 171. The rotating rod 17 is sleeved in the support plate 181. By fixing the motor 171 at the bottom of the mounting platform 1 and providing a rotating rod 17 at the output end of the motor 171, the winding machine 3 can achieve the winding function.
[0043] For details regarding the above embodiments, please refer to [link / reference]. Figure 2 The diameter of the pallet 181 is the same as the diameter of the baffle 18 to prevent the clamping block 16 from colliding with the pallet 181 when it moves. By setting the diameter of the pallet 181 to be the same as the diameter of the baffle 18, the clamping block 16 is prevented from colliding with the pallet 181 when it moves, thus avoiding damage to the clamping block 16.
[0044] For details regarding the above embodiments, please refer to [link / reference]. Figure 2 The height of the first clamping plate 11 and the second clamping plate 12 is greater than the height of the winding 19, and the rotating rod 17 does not contact the mounting base 8. By setting the height of the first clamping plate 11 and the second clamping plate 12 to be greater than the height of the winding 19, the rotating rod 17 does not contact the mounting base 8, thus avoiding the collision between the mounting base 8 and the rotating rod 17 when sliding downward, which would affect the normal use of the device.
[0045] For details regarding the above embodiments, please refer to [link / reference]. Figure 5One end of the mounting platform 1 is provided with a curved protrusion. The length of the clamp 16 is greater than the diameter of the support plate 181. By providing a curved protrusion at one end of the mounting platform 1, the clamp 16 is prevented from contacting the wire. The length of the clamp 16 is greater than the diameter of the support plate 181, so that the clamp 16 can fully cover one side of the winding 19, thereby providing better protection for the winding 19.
[0046] For details regarding the above embodiments, please refer to [link / reference]. Figure 7 The wire placement plate 191 is provided with a slot, and one end of the wire wound in the winding 19 is sleeved in the slot. By providing a slot in the wire placement plate 191 and sleeve one end of the wire wound in the winding 19 in the slot, the wire is prevented from tilting to both sides, thus affecting the soldering effect.
[0047] In practical operation: After the winding 19 is wound by the winding machine 3 fixedly installed on the top of the mounting platform 1, the sliding base 6 is activated, causing the mounting base 8 to move to the designated position. The sliding base 6 is sleeved on the guide rail 51, which is located on one side of the mounting plate 5. The mounting plate 5 is fixedly installed on the top of the mounting platform 1. The mounting base 8 is connected to one side of the horizontal plate 61 via a hydraulic rod 7. The horizontal plate 61 is fixedly installed on one side of the sliding base 6. Then, the first slider 10 and the second slider 101 are activated. The first slider 10 and the second slider 101 are sleeved in the first slide groove 9 and the second slide groove 91, which are located on the side of the mounting base 8. A first clamping plate 11 is provided at one end of the first slider 10, and a second clamping plate 12 is provided at one end of the second slider 101. When the first slider 10 and the second slide groove 101 are engaged, the sliding base 6 is activated. After block 101 moves to the designated position, the first clamping plate 11 and the second clamping plate 12 can clamp the winding 19 sleeved on the top of 181. While the second clamping plate 12 clamps the winding 19, the clamping block 16 can contact the baffle 18, and the baffle 18 causes part of the clamping block 16 to retract into the side plate 14. The side plate 14 is fixedly installed on one end of the second clamping plate 12. After the winding 19 is clamped by the first clamping plate 11 and the second clamping plate 12, the winding 19 moves upward by the retraction of the hydraulic rod 7. At the same time, the clamping block 16 disengages from the baffle 18, so that one end of the clamping block 16 can contact one side of the first clamping plate 11. The winding 19 is then moved to the top of the solder bath 2 by the sliding base 6 and the hydraulic rod 7, and the wires sleeved in the wire placement plate 191 are soldered. The solder bath 2 is fixedly installed on the top of the installation platform 1.
[0048] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.
Claims
1. A wire bonding device for a winding machine, comprising a mounting platform (1), characterized in that: A mounting plate (5) is fixedly installed on the top of the mounting platform (1). A guide rail (51) is provided on one side of the mounting plate (5). A sliding base (6) is sleeved on the guide rail (51). A horizontal plate (61) is provided at one end of the sliding base (6). A hydraulic rod (7) is provided on one side of the horizontal plate (61). A mounting base (8) is provided at one end of the hydraulic rod (7). A first sliding groove (9) and a second sliding groove (91) are sequentially opened on the side of the mounting base (8). A first slider (10) is sleeved in the first sliding groove (9). A first clamping plate (11) is fixedly installed at the bottom of the first slider (10). A second slider (10) is sleeved in the second sliding groove (91). 01), the bottom of the second slider (101) is fixedly installed with a second clamping plate (12), a side clamping block (13) is provided on one side of the second clamping plate (12), a side plate (14) is provided at one end of the second clamping plate (12), an inner cavity (141) is opened in the side plate (14), a spring (15) is fixedly installed at the bottom of the inner cavity (141), a clamping block (16) is connected to one end of the spring (15), a baffle (18) is fixedly installed on the top of the mounting platform (1), a support plate (181) is provided at one end of the baffle (18), a winding (19) is provided on the support plate (181), and a wire placement plate (191) is provided at one end of the winding (19).
2. The wire bonding device for a winding machine according to claim 1, characterized in that: A molten tin pool (2) is fixedly installed on the top of the installation platform (1), and the molten tin pool (2) contains molten tin.
3. A wire bonding apparatus of a wire winder according to claim 1, wherein: The top of the installation platform (1) is provided with a winding machine (3), and one end of the winding machine (3) is provided with a wire outlet (4).
4. A wire bonding apparatus of a wire winder according to claim 1, wherein: One end of the side clamp (13) is provided with an arc-shaped groove, and the arc of the arc-shaped groove is the same as the arc of the circular plate provided at the end of the winding (19).
5. A wire bonding apparatus of a wire winder according to claim 1, wherein: A motor (171) is fixedly installed at the bottom of the installation platform (1), and a rotating rod (17) is provided at the output end of the motor (171), which is sleeved in the support plate (181).
6. A wire bonding apparatus of a wire winder according to claim 1, wherein: The diameter of the pallet (181) is the same as the diameter of the baffle (18) to prevent the clamp (16) from colliding with the pallet (181) when it moves.
7. The wire bonding device for a winding machine according to claim 5, characterized in that: The height of the first clamping plate (11) and the second clamping plate (12) is greater than the height of the winding (19), and the rotating rod (17) does not contact the mounting base (8).