Quick-remodeling tubular object machining and positioning device

Abstract

The utility model discloses a fast remodeling tubular object processing positioning device which comprises bases and a positioning assembly arranged between the bases, the positioning assembly is used for achieving fast remodeling of tubular raw materials, and a collecting assembly is arranged on the inner side of each base. The utility model belongs to the technical field of machining, and particularly relates to a quick-change tubular object machining and positioning device which is provided with a partition, a sliding block, a screw, a support, a pressure-bearing frame and a rotating motor in a linkage mode, achieves quick change of tubular objects of different specifications and supports'plug-pull 'quick change.

Description

Quick-change tubular material processing positioning device Technical Field

[0001] This utility model belongs to the field of mechanical processing technology, and in particular relates to a quick-change tubular material processing and positioning device. Background Technology

[0002] In modern industrial production, tubular materials are widely used, and different industries and products have varying requirements for their size, shape, and material. For example, automobile manufacturing requires oil pipes and gas pipes of different diameters and lengths, while the electronics industry requires tubular components. To meet these diverse needs, manufacturing companies frequently need to change the processing molds and positioning devices for tubular materials. Traditional positioning devices have long changeover times and low efficiency, making them unable to adapt to rapidly changing market demands.

[0003] In the fierce market competition, production efficiency is a crucial indicator of a company's competitiveness. Traditional positioning devices for tubular material processing often require complex manual adjustments and installations during model changes, consuming significant time and manpower. With the development of industrial technology, the precision requirements for tubular material processing are becoming increasingly stringent. During model changes, the difficulty in guaranteeing adjustment accuracy with traditional positioning devices can lead to positional deviations in the tubular material during processing, affecting processing quality. Summary of the Invention

[0004] In response to the above situation, in order to overcome the shortcomings of existing technologies that require complex manual adjustments and installation.

[0005] The technical solution adopted by this utility model is as follows: a quick-change tubular material processing and positioning device, including a base and a positioning component disposed between the bases, the positioning component being used to realize quick change of tubular raw materials, and a collection component being provided on the inner side of the base.

[0006] Furthermore, the positioning assembly includes a partition, a slider, a screw, a bracket, and a pressure-bearing frame. A working cavity is formed inside the base. The partition is fixed between the working cavities, and a sliding groove is formed between the partitions. The slider is slidably disposed inside the sliding groove. The screw passes through both ends of the sliding groove, and its extended end is poweredly connected to the power end of a rotary motor. The rotary motor is fixed to the outside of the base. The bracket is fixed to the upper end of the slider. The pressure-bearing frame is threadedly connected to the bracket via an adjusting rod. Pressure rollers are symmetrically arranged along the central axis of the pressure-bearing frame, and a pressure-sensitive sensor is provided inside the pressure-bearing frame.

[0007] Furthermore, the collection assembly includes a ring shell and a collection chamber. The bottom end of the working chamber is provided with an air extraction port. The ring shell is fixed to the inside of the air extraction port. A closed pressurization chamber is provided inside the ring shell. An air outlet is provided at the bottom end of the pressurization chamber. One end of the pressurization chamber is connected to the air outlet of the turbine air pump through a conduit. An opening is provided on one side of the working chamber. The collection chamber is inserted into the working chamber through the opening.

[0008] Furthermore, a servo motor is provided inside the other end of the base, and a barrier is fixed to the power end of the servo motor, with a pressure-bearing element provided on the barrier.

[0009] Furthermore, a microprocessor is provided on the outside of the base, the pressure sensor is electrically connected to the microprocessor via wires, the rotary motor is electrically connected to the microprocessor via wires, the servo motor is electrically connected to the microprocessor via wires, and the turbine air pump is electrically connected to the microprocessor via wires.

[0010] Furthermore, the collection chamber is filled with an adsorption membrane.

[0011] Furthermore, the slider is provided with a through hole that matches the screw, the bracket is arranged in a semi-circular shape, and the pressure-bearing frame is arranged in a semi-circular shape.

[0012] Furthermore, the slider is arranged in an I-shape, and the slider is adapted to the groove.

[0013] The beneficial effects of this utility model after adopting the above structure are as follows:

[0014] (1) By linking the partition, slider, screw, bracket and pressure frame in the positioning assembly with the rotary motor, the rapid switching of tubular objects of different specifications can be realized, and "plug-in" quick replacement is supported. Furthermore, by linking the pressure frame, pressure roller and pressure sensor connected by the adjustment rod, positional deviation of the tubular workpiece during processing is prevented, which would affect the processing quality.

[0015] (2) By linking the ring shell and collection chamber with the pressurization chamber, turbine pump and microprocessor in the collection component, the debris is collected during the machining process. The debris generated by machining is mostly metal. It not only affects the cleanliness of the workshop, but may also threaten the safety of operators, such as cuts and trips. Collecting debris helps to create a safe and clean working environment, which meets occupational health and safety standards. Attached Figure Description

[0016] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0017] Figure 1 is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 is an exploded view of the overall structure of this utility model;

[0019] Figure 3 is a half-sectional schematic diagram of the overall structure of this utility model;

[0020] Figure 4 is a schematic diagram of part of the structure of this utility model;

[0021] Figure 5 is a partial cross-sectional schematic diagram of the structure of this utility model;

[0022] Figure 6 is an enlarged view of part A in Figure 3.

[0023] In the attached diagram: 1. Base, 2. Partition, 3. Slider, 4. Screw, 5. Bracket, 6. Pressure-bearing frame, 7. Rotary motor, 8. Pressure-bearing roller, 9. Pressure sensor, 10. Ring shell, 11. Collection chamber, 12. Air extraction port, 13. Pressurization chamber, 14. Air outlet, 15. Opening, 16. Servo motor, 17. Enclosure, 18. Pressure-bearing element. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0025] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0026] As shown in Figure 1, the quick-change tubular material processing positioning device includes a base 1 and positioning components disposed between the bases 1. The positioning components are used to realize the quick change of tubular raw materials. A collection component is provided on the inner side of the base 1.

[0027] As shown in Figures 2-3-4-5, the positioning assembly includes a partition 2, a slider 3, a screw 4, a bracket 5, and a pressure frame 6. A working cavity is provided on the inner side of the base 1. The partition 2 is fixed between the working cavities. A sliding groove is provided between the partitions 2. The slider 3 is slidably disposed inside the sliding groove. The screw 4 is disposed through both ends of the sliding groove. The protruding end of the screw 4 is poweredly connected to the power end of the rotary motor 7. The rotary motor 7 is fixed to the outer side of the base 1. The bracket 5 is fixed to the upper end of the slider 3. The pressure frame 6 is threadedly connected to the bracket 5 through an adjusting rod. Pressure rollers 8 are symmetrically arranged on the pressure frame 6 along the central axis of the pressure frame 6. A pressure sensor 9 is provided on the inner side of the pressure frame 6.

[0028] The base 1 has a servo motor 16 inside its other end. The power end of the servo motor 16 is fixed to a retaining wall 17. The retaining wall 17 is equipped with a pressure-bearing element 18. The slider 3 is equipped with a through hole that matches the screw 4. The bracket 5 is semi-arc-shaped, the pressure-bearing frame 6 is semi-arc-shaped, and the slider 3 is I-shaped. The slider 3 matches the slide groove. First, one end of the tubular material is inserted into the retaining wall 17. The pressure-bearing element 18 is adjusted to clamp one end of the tubular material. The microprocessor controls the rotary motor 7 to drive the double helical screw 4 to rotate, thereby driving the slider 3 to move in the same or opposite direction to clamp the tubular material. The pressure sensor 9 monitors the clamping force and, through the threaded connection between the adjusting rod and the bracket 5, assists in clamping the tubular material to prevent positional deviation of the tubular workpiece during processing, which would affect the processing quality.

[0029] As shown in Figure 2-3-6, the collection assembly includes an annular shell 10 and a collection chamber 11. An air extraction port 12 is provided at the bottom of the working chamber. The annular shell 10 is fixed to the inside of the air extraction port 12. A closed pressurization chamber 13 is provided inside the annular shell 10. An air outlet 14 is provided at the bottom of the pressurization chamber 13. One end of the pressurization chamber 13 is connected to the air outlet of the turbine air pump through a conduit. An opening 15 is provided on one side of the working chamber. The collection chamber 11 is inserted into the working chamber through the opening 15.

[0030] The base 1 has a microprocessor on its outer side. A pressure sensor 9 is electrically connected to the microprocessor via a wire. A rotary motor 7 is electrically connected to the microprocessor via a wire. A servo motor 16 is electrically connected to the microprocessor via a wire. A turbine air pump is electrically connected to the microprocessor via a wire. The collection chamber 11 is filled with an adsorption membrane. The microprocessor controls the turbine air pump to draw external gas into the pressurization chamber 13. After the gas is pressurized in the pressurization chamber 13, it is discharged through the air outlet 14. The airflow velocity at the lower end of the air extraction port 12 increases, forming a pressure difference with the inside of the working chamber. This forces the airflow inside the base 1 and the upper end of the base 1 into the air extraction port 12. During the air extraction process, debris generated during the working process is adsorbed, which helps to create a safe and clean working environment and meets occupational health and safety standards.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents. In conclusion, if those skilled in the art, inspired by this description, design similar structural methods and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A quick-change tubular material processing and positioning device, characterized in that: The system includes a base (1) and a positioning assembly disposed between the bases (1). The positioning assembly is used to realize the rapid changing of tubular raw materials. A collection assembly is provided on the inner side of the base (1). The positioning assembly includes a partition (2), a slider (3), a screw (4), a bracket (5), and a pressure frame (6). A working cavity is opened on the inner side of the base (1). The partitions (2) are fixed between the working cavities. A sliding groove is opened between the partitions (2). The slider (3) is slidably disposed in the sliding groove. Inside, the screw (4) is installed through both ends of the slide groove. The extended end of the screw (4) is connected to the power end of the rotary motor (7). The rotary motor (7) is fixed to the outside of the base (1). The bracket (5) is fixed to the upper end of the slider (3). The pressure frame (6) is threadedly connected to the bracket (5) through the adjusting rod. The pressure frame (6) is symmetrically provided with pressure rollers (8) along the central axis of the pressure frame (6). The pressure frame (6) is provided with pressure sensor (9) inside.

2. The quick-change tubular material processing and positioning device according to claim 1, characterized in that: The collection assembly includes an annular shell (10) and a collection chamber (11). The bottom end of the working chamber is provided with an air extraction port (12). The annular shell (10) is fixed to the inside of the air extraction port (12). The annular shell (10) is provided with a closed pressurization chamber (13). The bottom end of the pressurization chamber (13) is provided with an air outlet (14). One end of the pressurization chamber (13) is connected to the air outlet of the turbine air pump through a conduit. An opening (15) is provided on one side of the working chamber. The collection chamber (11) is inserted into the working chamber through the opening (15).

3. The quick-change tubular material processing and positioning device according to claim 2, characterized in that: The other end of the base (1) is equipped with a servo motor (16), and the power end of the servo motor (16) is fixedly connected to a barrier (17), and the barrier (17) is equipped with a pressure-bearing element (18).

4. The quick-change tubular material processing and positioning device according to claim 3, characterized in that: The base (1) is equipped with a microprocessor on its outer side. The pressure sensor (9) is electrically connected to the microprocessor via a wire. The rotary motor (7) is electrically connected to the microprocessor via a wire. The servo motor (16) is electrically connected to the microprocessor via a wire. The turbine air pump is electrically connected to the microprocessor via a wire.

5. The quick-change tubular material processing and positioning device according to claim 4, characterized in that: The collection chamber (11) is filled with an adsorption membrane.

6. The quick-change tubular material processing positioning device according to claim 5, characterized in that: The slider (3) is provided with a through hole that matches the screw (4), the bracket (5) is arranged in a semi-arc shape, and the pressure frame (6) is arranged in a semi-arc shape.

7. The quick-change tubular material processing and positioning device according to claim 6, characterized in that: The slider (3) is arranged in an I-shape and is adapted to the groove.

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