180-degree online turnover machine for transformer iron core

Abstract

The utility model relates to the technical field of transformer iron core production equipment, in particular to a transformer iron core 180-degree online turnover machine which comprises a base, arc-shaped limiting plates are fixedly installed on the left side and the right side of an inner cavity of the base, and a plurality of auxiliary rollers distributed at equal angles are arranged on the inner sides of the arc-shaped limiting plates. The top of the auxiliary roller is provided with an overturning base rotating on the inner side of the arc-shaped limiting plate. Under the action of the first air cylinder, the first blocking roller, the jacking air cylinder and the side protection air cylinder, the online turnover machine has the advantages of being high in working efficiency, safe to use and capable of meeting the requirement for turnover work of a large number of transformer iron cores, and solves the problems that an existing 180-degree turnover machine for the transformer iron cores is usually a single turnover device, and the turnover efficiency is high. The problems that workers need to move to turnover equipment to conduct independent turnover operation, the whole operation process is time-consuming and tedious, and then the turnover work of large-batch transformer iron cores cannot be met are solved.

Description

Technical Field

[0001] This utility model relates to the technical field of transformer core production equipment, specifically a 180-degree online transformer core flipping machine. Background Technology

[0002] The transformer core is one of the main components of a transformer. It is made of magnetic materials and is mainly used to transmit magnetic flux. It is the core of the transformer's magnetic circuit and is usually made of hot-rolled or cold-rolled silicon steel sheets with a high silicon content. The surface is coated with insulating varnish to reduce eddy current losses and prevent the core from overheating.

[0003] Currently, transformer cores need to be flipped 180 degrees during production and transportation. However, existing 180-degree flipping machines for transformer cores are usually standalone devices that require workers to move to the flipping equipment to perform the flipping operation. The entire operation process is time-consuming and cumbersome, and therefore cannot meet the needs of flipping large quantities of transformer cores. To address this, we propose an online 180-degree flipping machine for transformer cores. Utility Model Content

[0004] The purpose of this utility model is to provide an online 180-degree transformer core flipping machine, which has the advantages of high working efficiency, safe use and the ability to meet the needs of large-scale transformer core flipping work. It solves the problem that existing 180-degree transformer core flipping machines are usually individual flipping devices, which require workers to move to the flipping device to perform individual flipping operations. The whole operation process is time-consuming and cumbersome, and therefore cannot meet the needs of large-scale transformer core flipping work.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a transformer core 180-degree online flipping machine, comprising a base, with arc-shaped limiting plates fixedly installed on both the left and right sides of the inner cavity of the base. Multiple auxiliary rollers distributed at equal angles are arranged on the inner side of the arc-shaped limiting plates. A flipping seat rotating within the arc-shaped limiting plates is arranged on the top of each auxiliary roller. An annular groove is formed at the left end of the outer surface of the flipping seat. Two fixing blocks are fixedly connected to the upper end of the inner side of the annular groove. A flipping motor is fixedly installed at the rear end of the bottom of the inner cavity of the base. A drive sprocket is fixedly connected to the output end of the flipping motor. A drive sprocket is fixedly installed at the rear end of the top of the base. The base is equipped with an auxiliary wheel assembly, and a chain is fitted around the outer side of the auxiliary wheel assembly and the drive sprocket. A feeding conveyor and a discharging conveyor are respectively provided on the left and right sides of the base. An electrical control box is fixedly installed on the left end of the front of the feeding conveyor. An upper conveyor is fixedly installed on the top of the inner side of the tilting seat. A support plate is fixedly connected to the lower end of the inner cavity of the tilting seat. Lifting cylinders are fixedly installed at both the front and rear ends of the bottom of the support plate. A lower conveyor is fixedly connected to the extended end of the lifting cylinder. A fixing plate is fixedly installed on the upper rear side of the inside of the tilting seat. A side guard cylinder is fixedly installed at the middle of the rear side of the fixing plate. A side guard baffle is fixedly installed on the extended end of the side guard cylinder.

[0006] Preferably, the chain is located inside the annular groove, and both ends of the chain are fixedly connected to the two fixing blocks respectively.

[0007] Preferably, the outer side of the base and the flip seat is provided with a protective isolation frame.

[0008] Preferably, a fixing sleeve is fixedly installed at both the front and rear ends of the top of the feeding conveyor seat. An adjusting threaded rod is threadedly connected to the inner surface of the fixing sleeve. One end of the adjusting threaded rod is movably connected to a limiting baffle located at the top of the feeding conveyor seat through a bearing. A rotating block is fixedly connected to the end of the adjusting threaded rod away from the limiting baffle.

[0009] Preferably, the inner sides of the lower conveyor seat, the upper conveyor seat, the feeding conveyor seat, and the discharging conveyor seat are provided with multiple equidistant conveying rollers. The front and rear ends of the conveying rollers are fixedly installed with pulleys, and a synchronous belt is sleeved between two adjacent pulleys. The front sides of the lower conveyor seat and the upper conveyor seat are respectively fixedly installed with a first motor and a second motor, and the output ends of the first motor and the second motor are fixedly connected to the conveying rollers.

[0010] Preferably, mounting grooves are provided on both the front and rear sides of the right end of the lower and upper conveyor seats. A first proximity switch and a second proximity switch are fixedly installed in the mounting grooves of the lower and upper conveyor seats respectively. A first cylinder is fixedly installed at the right end of the bottom of the lower conveyor seat, and a first blocking roller is fixedly connected to the extended end of the first cylinder. A second cylinder is fixedly installed at the right end of the top of the upper conveyor seat, and a second blocking roller is fixedly connected to the extended end of the second cylinder.

[0011] Preferably, the left and right ends of the rear side of the side guard are provided with limiting rods that slide on the inner surface of the fixed plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model uses a first cylinder to extend the first blocking roller, which then blocks the support plate carrying the transformer core. Simultaneously, the first motor on the front of the lower conveyor seat is de-energized. Then, with the assistance of the support plate, the lifting cylinder drives the lower conveyor seat upward. After the conveying roller in the upper conveyor seat contacts the support plate on top of the transformer core, it can clamp and position the transformer core. Next, the side guard cylinder drives the side guard baffle to extend and fit against the rear side of the transformer core. This enables the transformer core to be positioned and supported when the flipping seat rotates clockwise, preventing the transformer core from falling during the flipping process. Then, the flipping motor drives the drive sprocket to rotate. With the assistance of the auxiliary wheel group and the cooperation of the fixed block, the rotating drive sprocket can drive the flipping seat to rotate clockwise via the chain. After the flipping seat has rotated 180 degrees, the flipping motor stops working. This makes the flipping machine capable of fast and safe flipping, and it is convenient to use and easy to operate.

[0014] 2. By setting a fixed sleeve, the present invention can adjust the position of the limiting baffle at the top of the feeding conveyor seat when the rotating block drives the adjusting threaded rod to rotate, thereby enabling the centering and guiding of pallets of different specifications. Attached Figure Description

[0015] Figure 1 This is a first-view structural diagram of the present invention;

[0016] Figure 2 This is a schematic diagram of the second-view structure of the present invention;

[0017] Figure 3 This is a schematic diagram of the third-view cross-sectional structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the fourth-angle cross-sectional structure of the present invention;

[0019] Figure 5This is a schematic diagram of the exploded structure of this utility model;

[0020] Figure 6 This is a schematic diagram of the cooperation structure between the upper conveyor seat and the second proximity switch of this utility model;

[0021] Figure 7 This is a schematic diagram of the mating structure of the limiting baffle and the fixing sleeve of this utility model;

[0022] Figure 8 This is a schematic diagram of the mating structure of the drive sprocket and chain of this utility model.

[0023] In the diagram: 1. Base; 2. Feed conveyor seat; 3. Discharge conveyor seat; 4. Protective isolation frame; 5. Tilting seat; 6. Electrical control box; 7. Upper conveyor seat; 8. Lower conveyor seat; 9. Annular groove; 10. Arc-shaped limit plate; 11. Auxiliary roller; 12. Chain; 13. Lifting cylinder; 14. Conveying roller; 15. First proximity switch; 16. Mounting slot; 17. First blocking roller; 18. First cylinder; 19. Side guard plate; 20. Side guard cylinder; 21. Fixing plate; 22. Tilting motor; 23. Second motor; 24. First motor; 25. Pulley; 26. Synchronous belt; 27. Drive sprocket; 28. Fixing block; 29. ​​Second proximity switch; 30. Second cylinder; 31. Second blocking roller; 32. Fixing sleeve; 33. Adjusting threaded rod; 34. Rotating block; 35. Auxiliary wheel set; 36. Limiting baffle; 37. Support plate. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] The components of this application, including the base 1, feeding conveyor seat 2, discharging conveyor seat 3, protective isolation frame 4, tilting seat 5, electrical control box 6, upper conveyor seat 7, lower conveyor seat 8, annular groove 9, arc-shaped limit plate 10, auxiliary roller 11, chain 12, lifting cylinder 13, conveying roller 14, first proximity switch 15, mounting groove 16, first blocking roller 17, first cylinder 18, side guard plate 19, side guard cylinder 20, fixing plate 21, tilting motor 22, second motor 23, first motor 24, pulley 25, synchronous belt 26, drive sprocket 27, fixing block 28, second proximity switch 29, second cylinder 30, second blocking roller 31, fixing sleeve 32, adjusting threaded rod 33, rotating block 34, auxiliary wheel set 35, limit baffle 36, and support plate 37, are all general standard parts or parts known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0028] Example 1

[0029] Please see Figures 1-8As shown, this utility model provides a technical solution: a transformer core 180-degree online flipping machine, including a base 1, with arc-shaped limiting plates 10 fixedly installed on both the left and right sides of the inner cavity of the base 1. Multiple auxiliary rollers 11 are arranged at equal angles on the inner side of the arc-shaped limiting plates 10. A flipping seat 5 rotating inside the arc-shaped limiting plates 10 is provided on the top of the auxiliary rollers 11. An annular groove 9 is formed on the left end of the outer surface of the flipping seat 5. Two fixing blocks 28 are fixedly connected to the upper end of the inner side of the annular groove 9. A flipping motor 22 is fixedly installed at the rear end of the bottom of the inner cavity of the base 1. The output end of the flipping motor 22 is fixedly connected to... A drive sprocket 27 is connected to the base 1. An auxiliary wheel assembly 35 is fixedly installed at the rear end of the top of the base 1. A chain 12 is sleeved on the outside of the auxiliary wheel assembly 35 and the drive sprocket 27. The chain 12 is located inside the annular groove 9, and both ends of the chain 12 are fixedly connected to two fixed blocks 28 respectively. A feeding conveyor seat 2 and a discharging conveyor seat 3 are respectively provided on the left and right sides of the base 1. An electrical control box 6 is fixedly installed on the left end of the front of the feeding conveyor seat 2. An upper conveyor seat 7 is fixedly installed on the top of the inner side of the tilting seat 5. A support plate 37 is fixedly connected to the lower end of the inner cavity of the tilting seat 5. Lifting cylinders 13 are fixedly installed at both the front and rear ends of the bottom of the support plate 37. The extended end of the lifting cylinder 13 is fixedly connected to the lower conveyor seat 8. Multiple equidistant conveyor rollers 14 are arranged on the inner sides of the lower conveyor seat 8, the upper conveyor seat 7, the feeding conveyor seat 2, and the discharging conveyor seat 3. Pulleys 25 are fixedly installed at both ends of the conveyor rollers 14, and a synchronous belt 26 is sleeved between adjacent pulleys 25. A first motor 24 and a second motor 23 are fixedly installed on the front sides of the lower conveyor seat 8 and the upper conveyor seat 7, respectively, and the output ends of both motors 24 and 23 are fixedly connected to the conveyor rollers 14. Mounting grooves 16 are provided on both the front and rear sides of the right end inside the lower conveyor seat 8 and the upper conveyor seat 7. The lower conveyor seat 8 and the upper conveyor seat 7 are respectively fixedly installed in the mounting groove 16 of the first proximity switch 15 and the second proximity switch 29. The lower conveyor seat 8 is fixedly installed at the right end of the bottom. The first cylinder 18 is fixedly connected to the extended end of the first cylinder 18. The upper conveyor seat 7 is fixedly installed at the right end of the top. The extended end of the second cylinder 30 is fixedly connected to the second blocking roller 31. The upper end of the rear side of the inside of the flipping seat 5 is fixedly installed with a fixing plate 21. The middle of the rear side of the fixing plate 21 is fixedly installed with a side guard cylinder 20. The extended end of the side guard cylinder 20 is fixedly installed with a side guard baffle 19.

[0030] This technical solution: By setting up the feeding conveyor seat 2, the transformer core to be flipped can be transported to the flipping seat 5 via a pallet. A corresponding pallet is also placed on top of the transformer core. After the pallet carries the transformer core to be flipped into the top of the lower conveyor seat 8, the first proximity switch 15 in the mounting slot 16 of the lower conveyor seat 8 is blocked at the right end of the conveying pallet. The first cylinder 18 then drives the first blocking roller 17 to extend, thereby blocking the pallet carrying the transformer core. Simultaneously, the first motor 24 on the front of the lower conveyor seat 8 is de-energized. Then, with the assistance of the support plate 37, the lifting cylinder 13 drives the lower conveyor seat 8 to move upwards. After the conveying roller 14 in the upper conveyor seat 7 contacts the pallet on top of the transformer core, it can clamp and position the transformer core. Next, the side guard cylinder 20 drives the side guard baffle 19 to extend and fit against the rear side of the transformer core, thus providing a clamping and positioning function when the flipping seat 5 rotates clockwise. The transformer core is positioned and supported, preventing it from falling during the flipping process. Then, the flipping motor 22 drives the drive sprocket 27 to rotate. With the assistance of the auxiliary wheel group 35 and the cooperation of the fixed block 28, the rotating drive sprocket 27 can drive the flipping seat 5 to rotate clockwise via the chain 12. After the flipping seat 5 has rotated 180 degrees, the flipping motor 22 stops working. At this time, the positions of the upper conveyor seat 7 and the lower conveyor seat 8 are reversed. Then, the lifting cylinder 13, the side guard cylinder 20, and the first cylinder 18 drive the lower conveyor seat 8, the side guard baffle 19, and the first blocking roller 17 to reset in sequence. Then, the second motor 23 on the front of the upper conveyor seat 7 rotates. With the assistance of the pulley 25 and the synchronous belt 26, the flipped transformer core and the pallet can continue to be transported to the discharge conveyor seat 3. Thus, this flipping machine has the ability to flip quickly and safely, and is convenient to use and easy to operate.

[0031] It should be noted that the second proximity switch 29 and the second cylinder 30 will operate when the material is fed from the top of the upper conveyor seat 7, and at this time the corresponding flipping seat 5 will perform a counterclockwise flipping operation.

[0032] Example 2

[0033] Based on Embodiment 1, this utility model is as follows: Figures 1-8 As shown, a protective isolation frame 4 is provided on the outer side of the base 1 and the flip seat 5.

[0034] This technical solution: By setting up the protective isolation frame 4, it can provide safety protection on the outside of the base 1 and the flipping seat 5, thus ensuring the safety of the flipping machine during operation.

[0035] Example 3

[0036] Based on Embodiment 1, this utility model is as follows: Figures 1-8As shown, a fixed sleeve 32 is fixedly installed at both the front and rear ends of the top of the feeding conveyor seat 2. An adjusting threaded rod 33 is threadedly connected to the inner surface of the fixed sleeve 32. One end of the adjusting threaded rod 33 is movably connected to a limiting baffle 36 located at the top of the feeding conveyor seat 2 via a bearing. A rotating block 34 is fixedly connected to the end of the adjusting threaded rod 33 away from the limiting baffle 36.

[0037] This technical solution: By setting the fixed sleeve 32, when the adjusting threaded rod 33 is rotated by the rotating block 34, the position of the limiting baffle 36 can be adjusted at the top of the feeding conveyor seat 2, thereby enabling the centering and guiding of pallets of different specifications.

[0038] Example 4

[0039] Based on Embodiment 1, this utility model is as follows: Figures 1-8 As shown, the left and right ends of the rear side of the side guard plate 19 are provided with limiting rods that slide on the inner surface of the fixed plate 21.

[0040] This technical solution: By setting a limit rod, the side guard plate 19 can be moved smoothly when the side guard cylinder 20 drives the side guard plate 19 to extend.

[0041] It should be noted that all parts used in this flipping machine can be purchased directly from the market, and the connection methods of each component adopt mature and conventional methods in existing technology. The machinery, parts and equipment all adopt conventional models in existing technology, so they will not be described in detail here.

[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.

Claims

1. A transformer core 180-degree online flipping machine, comprising a base (1), characterized in that: Arc-shaped limiting plates (10) are fixedly installed on both the left and right sides of the inner cavity of the base (1). Multiple auxiliary rollers (11) are arranged at equal angles on the inner side of the arc-shaped limiting plates (10). A flipping seat (5) rotating inside the arc-shaped limiting plates (10) is provided on the top of the auxiliary rollers (11). An annular groove (9) is opened on the left end of the outer surface of the flipping seat (5). Two fixing blocks (28) are fixedly connected to the upper end of the inner side of the annular groove (9). A flipping motor (22) is fixedly installed at the rear end of the bottom of the inner cavity of the base (1). A drive sprocket (27) is fixedly connected to the output end of the flipping motor (22). An auxiliary wheel set (35) is fixedly installed at the rear end of the top of the base (1). The auxiliary wheel set (35) and the drive sprocket (27) are sleeved on the outer side. There is a chain (12). The left and right sides of the base (1) are respectively provided with a feeding conveyor seat (2) and a discharging conveyor seat (3). An electrical control box (6) is fixedly installed on the left side of the front of the feeding conveyor seat (2). An upper conveyor seat (7) is fixedly installed on the top of the inner side of the flipping seat (5). A support plate (37) is fixedly connected to the lower end of the inner cavity of the flipping seat (5). A lifting cylinder (13) is fixedly installed at both the front and rear ends of the bottom of the support plate (37). A lower conveyor seat (8) is fixedly connected to the extended end of the lifting cylinder (13). A fixing plate (21) is fixedly installed on the upper end of the rear side of the inside of the flipping seat (5). A side guard cylinder (20) is fixedly installed at the middle of the rear side of the fixing plate (21). A side guard baffle (19) is fixedly installed on the extended end of the side guard cylinder (20).

2. The online 180-degree transformer core flipping machine according to claim 1, characterized in that: The chain (12) is located inside the annular groove (9), and both ends of the chain (12) are fixedly connected to the two fixing blocks (28) respectively.

3. A 180° on-line transformer core turnover machine according to claim 1, characterized in that: The outer sides of the base (1) and the flip seat (5) are provided with a protective isolation frame (4).

4. A transformer core 180 degrees on-line tumbler according to claim 1, characterized in that: The feed conveyor seat (2) is fixedly installed with a fixed sleeve (32) at both the front and rear ends of the top. The inner surface of the fixed sleeve (32) is threaded with an adjusting threaded rod (33). One end of the adjusting threaded rod (33) is movably connected to a limiting baffle (36) located at the top of the feed conveyor seat (2) through a bearing. The end of the adjusting threaded rod (33) away from the limiting baffle (36) is fixedly connected to a rotating block (34).

5. The online 180-degree transformer core flipping machine according to claim 1, characterized in that: Multiple equidistant conveying rollers (14) are provided on the inner sides of the lower conveying seat (8), the upper conveying seat (7), the feeding conveying seat (2), and the discharging conveying seat (3). Pulleys (25) are fixedly installed at both ends of the conveying rollers (14). A synchronous belt (26) is sleeved between two adjacent pulleys (25). A first motor (24) and a second motor (23) are fixedly installed on the front of the lower conveying seat (8) and the upper conveying seat (7), respectively. The output ends of the first motor (24) and the second motor (23) are fixedly connected to the conveying rollers (14).

6. The online 180-degree transformer core flipping machine according to claim 1, characterized in that: The lower conveyor seat (8) and the upper conveyor seat (7) have mounting grooves (16) on the front and rear sides of the right end. The first proximity switch (15) and the second proximity switch (29) are fixedly installed in the mounting grooves (16) of the lower conveyor seat (8) and the upper conveyor seat (7), respectively. The first cylinder (18) is fixedly installed at the right end of the bottom of the lower conveyor seat (8). The first blocking roller (17) is fixedly connected to the extended end of the first cylinder (18). The second cylinder (30) is fixedly installed at the right end of the top of the upper conveyor seat (7). The second blocking roller (31) is fixedly connected to the extended end of the second cylinder (30).

7. The online 180-degree transformer core flipping machine according to claim 1, characterized in that: Both the left and right ends of the rear side of the side guard plate (19) are provided with limiting rods that slide on the inner surface of the fixed plate (21).

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