Silicon-calcium core-spun yarn processing device
By introducing guiding, unwinding, and cleaning devices into the cored wire processing equipment, the problems of deflection during cored wire winding and unwinding during unwinding are solved, resulting in better winding effect and ease of use.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- BENXI XIHU METALLURGICAL CHARGE CO LTD
- Filing Date
- 2025-06-10
- Publication Date
- 2026-05-01
AI Technical Summary
Existing cored wire winding equipment is prone to causing the cored wire angle to deflect during winding, resulting in poor winding effect. Furthermore, the cored wire is prone to unwinding during unwinding, making the machine difficult to use.
A silicon-calcium cored wire processing device was designed, comprising a guiding device, an unwinding device, a cutting device, and a cleaning device. The guiding device limits and guides the cored wire, the unwinding device continuously presses the cored wire roll during unwinding, the cutting device cuts the cored wire, and the cleaning device removes welding slag and impurities.
It effectively prevents the cored wire from deflecting during winding, improving the winding effect, and prevents the cored wire from unwinding during unwinding, thus improving the ease of use of the machine.
Smart Images

Figure CN224185597U_ABST
Abstract
Description
A silicon-calcium cored wire processing device Technical Field
[0001] This utility model relates to the technical field of cored wire winding equipment, and in particular to a silicon-calcium cored wire processing device. Background Technology
[0002] Cored wire is a smelting material made by wrapping alloy powder in strip steel. To facilitate transportation, cored wire usually needs to be wound up during production.
[0003] Existing cored wire winding equipment, such as the Chinese invention patent CN119660479A (a silicon-calcium cored wire production and processing equipment), represents a class of prior art whose main structure includes a guide disc, a cutting blade, a guide ring, a winding roller, and a fixing drum. The guide disc unwinds the cored wire coil, the cutting blade cuts the cored wire, the guide ring and the winding roller work together to wind the cored wire, and the fixing drum fixes the end of the cored wire.
[0004] However, the existing technology and equipment still have the following problems when in use: when the existing machine is winding the cored wire, the angle of the cored wire is easily deflected, resulting in poor winding effect. Furthermore, when the existing machine is unwinding the cored wire, the cored wire is easily unraveled, and the machine is not easy to use.
[0005] In view of the problems existing in the above-mentioned prior art, it is necessary to research and design a new type of silicon-calcium cored wire processing device to overcome the problems existing in the prior art. Summary of the Invention
[0006] To address the technical problems raised by the prior art, this invention provides a silicon-calcium cored wire processing device. This invention primarily utilizes a guiding device to limit and guide the cored wire during winding, preventing deflection and improving winding efficiency. Furthermore, by incorporating an unwinding device, the cored wire is continuously pressed during unwinding, preventing unraveling and enhancing the machine's usability.
[0007] The technical means adopted in this utility model are as follows:
[0008] A silicon-calcium cored wire processing apparatus includes a machine body; it also includes a winding device, an unwinding device, a guiding device, a cutting device, and a cleaning device. The winding device, unwinding device, guiding device, and cutting device are all mounted on the machine body, and the cleaning device is mounted on the guiding device. The machine body provides support. The winding device winds the cored wire, the unwinding device unwinds the cored wire coil, the guiding device guides the cored wire, the cutting device cuts the cored wire, and the cleaning device removes welding slag and impurities from the surface of the cored wire.
[0009] Furthermore, the body includes multiple support bases and a bracket 1. The bracket 1 is mounted on the top of the multiple support bases. The front end of the bracket 1 is provided with a mounting platform, and the rear end of the bracket 1 is provided with a through hole 1; providing support.
[0010] Furthermore, the winding device includes a reducer, a motor, a winding roller, multiple supports, a lead screw, and a handwheel. The reducer is fixedly installed at the rear end of the support, the motor is fixedly installed at the rear end of the reducer, the winding roller is rotatably installed on the support, and the winding roller passes through the support and the reducer for rotatable connection. The motor provides power to the winding roller through the reducer. The winding roller has a through groove on its side end. Multiple supports are fixedly installed inside the winding roller. The support three is fixedly installed at the rear end of the last support, and the support three has a fixing groove on its side end pointing towards the through groove of the winding roller. The lead screw is slidably installed on multiple supports and supports, and the lead screw and multiple supports are threaded together. The handwheel is fixedly installed at the front end of the lead screw. The motor provides power to drive the winding roller to rotate and wind the cored wire. The lead screw rotates and squeezes the end of the cored wire to fix it in the fixing groove of the support three. The handwheel facilitates the rotation of the lead screw.
[0011] Furthermore, the unwinding device includes a lead screw 2, two guide rods 1, a reducer 2, a motor 2, a slider, a bracket 4, two sets of brackets 5, two sets of elastic elements, two sets of guide rollers 1, two sets of brackets 6, multiple fixing sleeves 1, multiple fixing sleeves 2, multiple sets of fixing screws 1, multiple sets of fixing screws 2, and a bracket 7. The lead screw 2 is rotatably mounted on the rear end of the mounting platform of the bracket 1. Both guide rods 1 are fixedly mounted on the rear end of the mounting platform of the bracket 1, and the two guide rods 1 are respectively located on the left and right sides of the lead screw 2. The reducer 2 is fixedly mounted on the front end of the mounting platform of the bracket 1, and the reducer 2 passes through the bracket 1 and the lead screw 2 for rotatable connection. The motor 2 is fixedly mounted on the front end of the reducer 2. Furthermore, motor 2 provides power to lead screw 2 through reducer 2. A slider is slidably mounted on lead screw 2 and two guide rods 1, with a threaded connection between the slider and lead screw 2. The top of the slider has a mounting groove 1. Bracket 4 is fixedly mounted in mounting groove 1. Multiple mounting grooves 2 are provided at the front end of bracket 4. A set of brackets 5 are slidably mounted in the multiple mounting grooves 2 of bracket 4. One end of a set of elastic elements is mounted on a set of brackets 5, and the other end of the elastic elements is mounted in the multiple mounting grooves 2 of bracket 4. A set of guide rollers 1 are rotatably mounted at the front end of a set of brackets 5. A set of brackets 6 are fixedly mounted at the front end of bracket 4 in sequence relative to the set of guide rollers. One set of fixing sleeves is installed at the front end of one set of guide rollers. Another set of guide rollers is installed at the front end of multiple sets of fixing sleeves. Multiple sets of fixing holes are provided through the multiple sets of fixing sleeves and the two sets of guide rollers. Multiple sets of fixing screws are installed in the multiple sets of fixing holes. Multiple sets of fixing sleeves are installed at the front end of one set of brackets. Another set of brackets is installed at the front end of multiple sets of fixing sleeves. Multiple sets of fixing holes are provided through the multiple sets of fixing sleeves and the two sets of brackets. Multiple sets of fixing screws are installed in the multiple sets of fixing holes. A bracket is installed at the front end of multiple sets of brackets. The rear end of the bracket is provided with multiple mounting slots (2 feet) that correspond to the mounting slots of brackets. The mounting slots three are adapted to the size of the brackets. Another set of brackets five are slidably installed in multiple mounting slots three of the bracket seven. One end of another set of elastic elements is installed on the other set of brackets five, and the other end of the other set of elastic elements is installed on multiple mounting slots three of the bracket seven. Another set of guide rollers one is rotatably installed at the rear end of the other set of brackets five. Another set of brackets six are fixedly installed at the rear end of the bracket seven in turn relative to the other set of guide rollers. Motor two provides power to drive screw two to rotate and drive slider to move back and forth. The slider moves forward and drives the core-coated wire coil to unwind. During the winding process, bracket five, elastic elements and guide roller one cooperate to press the core-coated wire coil to prevent the core-coated wire coil from loosening.
[0012] Furthermore, the guiding device includes a bracket eight, two guide rods two, a bracket nine, two guide rollers two, a bracket ten, a bracket eleven, and a hydraulic cylinder one. The bracket eight is fixedly mounted on the bracket one, and the two guide rods two are both fixedly mounted on the bracket one and the bracket eight. The bracket nine is slidably mounted on the two guide rods two. The two guide rollers two are rotatably mounted on the front end of the bracket nine, and the two guide rollers two are slidably engaged with the two guide rods two respectively. The bracket ten is mounted on the right end of the bracket nine, the bracket eleven is mounted on the rear end of the bracket one, and the hydraulic cylinder one is mounted on the top end of the bracket eleven. The hydraulic cylinder one passes through the through hole one of the bracket one and is connected to the bracket nine. The hydraulic cylinder one provides power to drive the guide rollers two to move left and right. The left and right movement of the guide rollers two guides the cored wire. The bracket ten prevents the cored wire from being excessively bent and stuck on the machine.
[0013] Furthermore, the cutting device includes a bracket twelve, a hydraulic cylinder two, multiple guide rods three, a cutter, two brackets thirteen, two sets of guide rollers three, and a cutting table. The bracket twelve is mounted on the bracket one, and the top of the bracket twelve is provided with a mounting hole and multiple through holes two. The hydraulic cylinder two is fixedly mounted on the top of the mounting hole of the bracket twelve. The multiple guide rods three are slidably mounted in the multiple through holes two of the bracket twelve. The cutter is mounted on the bottom of the hydraulic cylinder two and the multiple guide rods three. The two cutters are fixedly mounted on the front and rear parts of the bottom of the bracket twelve, respectively. The two sets of guide rollers three are mounted on the two cutters, one above the other, rotating upwards and downwards. When the cutter is at its highest point, its bottom end is higher than the bottom end of the upper set of guide rollers three. The cutting table is fixedly mounted on the two cutters and is located between the lower set of guide rollers three. The hydraulic cylinder two provides power to drive the cutter to move up and down. The cutter moves downwards to cut the cored wire. The guide rollers three guide the cored wire to prevent the cored wire from contacting the cutter during winding.
[0014] Furthermore, the cleaning device includes a bracket fourteen, a laser emitter, and an optical cable. The bracket fourteen is installed at the top of the bracket ten, the laser emitter is installed at the bottom of the bracket fourteen, and the optical cable is installed at the top of the bracket fourteen, and the optical cable passes through the bracket fourteen and connects to the laser emitter. The laser emitter emits laser light to clean the surface of the cored wire, removing residual solder slag and impurities, and preventing the cored wire from being damaged or loosened due to solder slag and impurities during winding. The optical cable transmits the laser light.
[0015] Compared with the prior art, the present invention has the following advantages:
[0016] The present invention provides a silicon-calcium cored wire processing device, which can prevent the cored wire from deflecting by limiting and guiding it during winding, resulting in a better winding effect; and can prevent the cored wire from unwinding by continuously pressing the cored wire roll during unwinding, making the machine easy to use. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 is a schematic diagram of the isometric structure of this utility model;
[0019] Figure 2 is an isometric structural diagram of the fuselage;
[0020] Figure 3 is a schematic diagram of the isometric cross-sectional structure of the winding device;
[0021] Figure 4 is a schematic diagram of the isometric structure of the unwinding device;
[0022] Figure 5 is a partial isometric structural diagram of the location shown in Figure 4A;
[0023] Figure 6 is a schematic diagram of the isometric structure of the guide device;
[0024] Figure 7 is a schematic diagram of the isometric structure of the cutting device;
[0025] Figure 8 is an isometric structural diagram of the cleaning device.
[0026] In the attached diagram, the following markings are used: 01. Machine body; 11. Support base; 12. Bracket 1; 02. Winding device; 21. Reducer 1; 22. Motor 1; 23. Winding roller; 24. Bracket 2; 25. Bracket 3; 26. Lead screw 1; 27. Handwheel; 03. Unwinding device; 31. Lead screw 2; 32. Guide rod 1; 33. Reducer 2; 34. Motor 2; 35. Slider; 36. Bracket 4; 37. Bracket 5; 38. Elastic element; 39. Guide roller 1; 40. Bracket 6; 71. Fixing sleeve 1; 72. Fixing sleeve 2; 73. Fixing screw one; 74. Fixing screw two; 75. Bracket seven; 04. Guide device; 41. Bracket eight; 42. Guide rod two; 43. Bracket nine; 44. Guide roller two; 45. Bracket ten; 46. Bracket eleven; 47. Hydraulic cylinder one; 05. Cutting device; 51. Bracket twelve; 52. Hydraulic cylinder two; 53. Guide rod three; 54. Cutter; 55. Bracket thirteen; 56. Guide roller three; 57. Cutting table; 06. Cleaning device; 61. Bracket fourteen; 62. Laser emitter; 63. Optical cable. Detailed Implementation
[0027] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.
[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit this utility model or its application or use. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0029] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to the present invention. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0030] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following figures denote similar items; therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.
[0031] In the description of this utility model, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.
[0032] For ease of description, spatial relative terms such as "above," "over," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation besides the orientation of the device as described in the figures. For example, if the device in the figures is inverted, a device described as "above" or "above" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.
[0033] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.
[0034] Example 1
[0035] As shown in Figure 1, the device includes a machine body 01; it also includes a winding device 02, an unwinding device 03, a guiding device 04, a cutting device 05, and a cleaning device 06. The winding device 02, unwinding device 03, guiding device 04, and cutting device 05 are all mounted on the machine body 01, and the cleaning device 06 is mounted on the guiding device 04. The machine body 01 provides support, the winding device 02 winds up the cored wire, the unwinding device 03 unwinds the cored wire roll, the guiding device 04 guides the cored wire, the cutting device 05 cuts the cored wire, and the cleaning device 06 removes welding slag and impurities from the surface of the cored wire.
[0036] As shown in Figure 2, the body 01 includes multiple support bases 11 and bracket 12. The bracket 12 is installed on the top of the multiple support bases 11. The front end of the bracket 12 is provided with a mounting platform, and the rear end of the bracket 12 is provided with a through hole.
[0037] As shown in Figure 3, the winding device 02 includes a reducer 21, a motor 22, a winding roller 23, multiple brackets 24, a bracket 3 25, a lead screw 26, and a handwheel 27. The reducer 21 is fixedly installed at the rear end of the bracket 12, the motor 22 is fixedly installed at the rear end of the reducer 21, the winding roller 23 is rotatably installed on the bracket 12, and the winding roller 23 passes through the bracket 12 and is rotatably connected to the reducer 21. The motor 22 provides power to the winding roller 23 through the reducer 21. The winding roller 23 has a through groove on its side end. Multiple brackets 24 are fixedly installed inside the winding roller 23. The bracket 3 25 is fixedly installed at the rear end of the last bracket 24, and the side end of the bracket 3 25 is provided with a fixing groove pointing to the through groove position of the winding roller 23. The lead screw 26 is slidably installed on multiple brackets 24 and bracket 3 25, and the lead screw 26 and multiple brackets 24 are threadedly engaged. The handwheel 27 is fixedly installed at the front end of the lead screw 26.
[0038] As shown in Figures 4 and 5, the unwinding device 03 includes a lead screw 31, two guide rods 32, a reducer 33, a motor 34, a slider 35, a bracket 36, two sets of brackets 37, two sets of elastic elements 38, two sets of guide rollers 39, two sets of brackets 40, multiple fixing sleeves 71, multiple fixing sleeves 72, multiple sets of fixing screws 73, multiple sets of fixing screws 74, and a bracket 75. The lead screw 31 is rotatably mounted on the rear end of the mounting platform of the bracket 12. Both guide rods 32 are fixedly mounted on the rear end of the mounting platform of the bracket 12, and the two guide rods 32 are located on the left and right sides of the lead screw 31, respectively. The reducer 33 is fixedly mounted on the front end of the mounting platform of the bracket 12. 3. A rotating connection is made between bracket 12 and lead screw 2 31. Motor 2 34 is fixedly installed at the front end of reducer 2 33, and motor 2 34 provides power to lead screw 2 31 through reducer 2 33. Slider 35 is slidably installed on lead screw 2 31 and two guide rods 1 32, and slider 35 and lead screw 2 31 are threaded together. The top of slider 35 is provided with mounting groove 1. Bracket 4 36 is fixedly installed in mounting groove 1. The front end of bracket 4 36 is provided with multiple mounting grooves 2. A set of bracket 5 37 is slidably installed in multiple mounting grooves 2 of bracket 4 36. One end of a set of elastic elements 38 is installed on a set of bracket 5 37, and the other end of the set of elastic elements 38 is installed in multiple mounting grooves 2 of bracket 4 36. Above, a set of guide rollers 39 are rotatably mounted at the front end of a set of brackets 37. A set of brackets 40 are fixedly mounted at the front end of brackets 36 relative to the set of guide rollers 39. Multiple fixing sleeves 71 are mounted at the front end of the set of guide rollers 39. Another set of guide rollers 39 are mounted at the front end of multiple fixing sleeves 71. Multiple fixing holes 1 are provided through the multiple fixing sleeves 71 and the two sets of guide rollers 39. Multiple fixing screws 73 are installed in the multiple fixing holes 1. Multiple fixing sleeves 72 are mounted at the front end of the set of brackets 40. Another set of brackets 40 are mounted at the front end of the multiple fixing sleeves 72. Multiple fixing sleeves 72 and the two sets of brackets 40 are provided with... Multiple sets of fixing holes 2 and multiple sets of fixing screws 2 74 are respectively installed in multiple sets of fixing holes 2. Bracket 7 75 is installed at the front end of multiple sets of bracket 6 40, and the rear end of bracket 7 75 is provided with multiple mounting slots 3 that are respectively adapted to the size of multiple mounting slots 2 of bracket 4 36. Another set of bracket 5 37 is slidably installed in multiple mounting slots 3 of bracket 7 75. One end of another set of elastic elements 38 is respectively installed on another set of bracket 5 37, and the other end of another set of elastic elements 38 is respectively installed on multiple mounting slots 3 of bracket 7 75. Another set of guide rollers 1 39 is rotatably installed at the rear end of another set of bracket 5 37. Another set of bracket 6 40 is alternately fixed at the rear end of bracket 7 75 relative to the other set of guide rollers 1 39.
[0039] As shown in Figure 6, the guiding device 04 includes a bracket 8 41, two guide rods 2 42, a bracket 9 43, two guide rollers 2 44, a bracket 10 45, a bracket 11 46, and a hydraulic cylinder 1 47. The bracket 8 41 is fixedly installed on the bracket 1 12. The two guide rods 2 42 are both fixedly installed on the bracket 1 12 and the bracket 8 41. The bracket 9 43 is slidably installed on the two guide rods 2 42. The two guide rollers 2 44 are rotatably installed on the front end of the bracket 9 43, and the two guide rollers 2 44 are slidably engaged with the two guide rods 2 42 respectively. The bracket 10 45 is installed on the right end of the bracket 9 43. The bracket 11 46 is installed on the rear end of the bracket 1 12. The hydraulic cylinder 1 47 is installed on the top end of the bracket 11 46, and the hydraulic cylinder 1 47 passes through the through hole 1 of the bracket 1 12 and is connected to the bracket 9 43.
[0040] As shown in Figure 7, the cutting device 05 includes a support 12 51, a hydraulic cylinder 2 52, multiple guide rods 3 53, a cutter 54, two supports 13 55, two sets of guide rollers 3 56, and a cutting table 57. The support 12 51 is mounted on the support 12. The top of the support 12 51 is provided with a mounting hole and multiple through holes 2. The hydraulic cylinder 2 52 is fixedly mounted on the top of the mounting hole of the support 12 51. The multiple guide rods 3 53 are slidably mounted in the multiple through holes 2 of the support 12 51. The cutter 54 is mounted on the bottom of the hydraulic cylinder 2 52 and the multiple guide rods 3 53. The two cutters 54 are fixedly mounted on the front and rear parts of the bottom of the support 12 51. The two sets of guide rollers 3 56 are mounted on the two cutters 54, one above the other, and the bottom of the cutter 54 is higher than the bottom of the upper set of guide rollers 3 56 when it is at its highest point. The cutting table 57 is fixedly mounted on the two cutters 54 and is located between the lower set of guide rollers 3 56.
[0041] First, the cored wire is inserted into the fixed slot of the bracket 25 through the slots of two guide rollers 44, two sets of guide rollers 56, and the take-up roller 23. Then, the lead screw 26 is rotated, which squeezes the end of the cored wire and fixes it in the fixed slot of the bracket 25. The handwheel 27 facilitates the rotation of the lead screw 26. Then, the motor 22 and the hydraulic cylinder 47 are turned on. The motor 22 provides power to drive the take-up roller 23 to rotate and take up the cored wire. The hydraulic cylinder 47 provides power to drive the guide roller 44 to move left and right, which guides the cored wire. The bracket 45 prevents... If the cored wire is excessively bent and jammed on the machine, guide roller 3 56 guides the cored wire to prevent it from contacting the cutter 54 during winding. During winding, bracket 5 37, elastic element 38, and guide roller 1 39 work together to press the cored wire roll tightly to prevent it from loosening. When winding is finished, hydraulic cylinder 2 52 is opened, providing power to drive the cutter 54 to move up and down. The cutter 54 moves down to cut the cored wire. Then, motor 2 34 is opened, providing power to drive screw 2 31 to rotate and drive slider 35 to move back and forth. Sliding slider 35 moves forward to unwind the cored wire roll.
[0042] Example 2
[0043] In addition to Example 1, it also includes:
[0044] As shown in Figure 8, the cleaning device 06 includes a bracket 14 61, a laser emitter 62, and an optical cable 63. The bracket 14 61 is installed at the top of the bracket 10 45, the laser emitter 62 is installed at the bottom of the bracket 14 61, and the optical cable 63 is installed at the top of the bracket 14 61, and the optical cable 63 passes through the bracket 14 61 and the laser emitter 62 for connection.
[0045] First, the cored wire is inserted into the fixed slot of the bracket 25 through the slots of two guide rollers 44, two sets of guide rollers 56, and the take-up roller 23. Then, the lead screw 26 is rotated, which squeezes the end of the cored wire and fixes it in the fixed slot of the bracket 25. The handwheel 27 facilitates the rotation of the lead screw 26. Then, the motor 22, hydraulic cylinder 47, and laser emitter 62 are turned on. The motor 22 provides power to drive the take-up roller 23 to rotate and take up the cored wire. The hydraulic cylinder 47 provides power to drive the guide rollers 44 to move left and right, which guides the cored wire. The bracket 45 prevents the cored wire from bending excessively and getting stuck on the machine. The laser emitter 62 emits a laser beam to guide the cored wire. The surface is cleaned to remove residual welding slag and impurities to prevent damage or loosening of the cored wire during winding. The optical cable 63 transmits the laser, and the guide roller 3 56 guides the cored wire to prevent it from contacting the cutter 54 during winding. During winding, the bracket 5 37, elastic element 38, and guide roller 1 39 work together to press the cored wire roll tightly to prevent it from loosening. When winding is finished, the hydraulic cylinder 2 52 is opened, providing power to drive the cutter 54 to move up and down. The cutter 54 moves down to cut the cored wire. Then, the motor 2 34 is opened, providing power to drive the lead screw 2 31 to rotate, which in turn drives the slider 35 to move back and forth. The slider 35 moves forward, causing the cored wire roll to unwind.
[0046] As shown in Figures 1 to 8, the silicon-calcium cored wire processing device of this utility model, during operation, first inserts the cored wire through the through slots of two guide rollers 44, two sets of guide rollers 56, and a take-up roller 23 into the fixed slot of a bracket 25. Then, the lead screw 26 is rotated, which squeezes the end of the cored wire and fixes it in the fixed slot of the bracket 25. The handwheel 27 facilitates the rotation of the lead screw 26. Then, the motor 22, hydraulic cylinder 47, and laser emitter 62 are turned on. The motor 22 provides power to drive the take-up roller 23 to rotate and take up the cored wire. The hydraulic cylinder 47 provides power to drive the guide rollers 44 to move left and right, which guides the cored wire. The bracket 45 prevents the cored wire from being excessively bent and jammed in the machine. The laser emitter 62 emits a laser to clean the surface of the cored wire, removing residual welding slag and impurities to prevent damage or loosening of the cored wire during winding. The optical cable 63 transmits the laser, and the guide roller 3 56 guides the cored wire to prevent it from contacting the cutter 54 during winding. During winding, the bracket 5 37, elastic element 38, and guide roller 1 39 work together to press the cored wire roll tightly to prevent it from loosening. When winding is finished, the hydraulic cylinder 2 52 is opened, providing power to drive the cutter 54 to move up and down. The cutter 54 moves down to cut the cored wire. Then, the motor 2 34 is opened, providing power to drive the lead screw 2 31 to rotate, causing the slider 35 to move back and forth. The slider 35 moves forward, causing the cored wire roll to unwind.
[0047] The motor 22, lead screw 26, lead screw 31, motor 34, two sets of elastic elements 38, hydraulic cylinder 47, hydraulic cylinder 52, cutter 54, laser emitter 62 and optical cable 63 of this utility model are purchased from the market. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0048] The main functions achieved by this utility model are as follows: by setting the guide device 04, the core wire is limited and guided during winding, which can prevent the core wire from deflecting and improve the winding effect. Furthermore, by setting the unwinding device 03, the core wire roll is continuously pressed during unwinding, which can prevent the core wire from unraveling and improve the ease of use of the machine. This solves the existing technical problems that the core wire angle is easily deflected when winding the core wire, resulting in poor winding effect, and that the core wire is easily unraveled when unwinding the core wire, resulting in poor machine ease of use.
[0049] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A silicon-calcium cored wire processing device, comprising a machine body (01); characterized in that: The silicon-calcium cored wire processing device further includes: a winding device (02), an unwinding device (03), a guiding device (04), a cutting device (05), and a cleaning device (06); the winding device (02), the unwinding device (03), the guiding device (04), and the cutting device (05) are all installed on the machine body (01), and the cleaning device (06) is installed on the guiding device (04); the machine body (01) provides support, the winding device (02) winds up the cored wire, the unwinding device (03) unwinds the cored wire coil, the guiding device (04) guides the cored wire, the cutting device (05) cuts the cored wire, and the cleaning device (06) removes welding slag and impurities from the surface of the cored wire.
2. The silicon-calcium cored wire processing device according to claim 1, characterized in that: The body (01) includes: multiple support bases (11) and bracket one (12). The bracket one (12) is installed on the top of the multiple support bases (11). The front end of the bracket one (12) is provided with a mounting platform, and the rear end of the bracket one (12) is provided with a through hole one.
3. The silicon-calcium cored wire processing device according to claim 1, characterized in that: The winding device (02) includes: a reducer (21), a motor (22), a winding roller (23), multiple supports (24), supports (25), a lead screw (26), and a handwheel (27). The reducer (21) is fixedly installed at the rear end of the support (12), the motor (22) is fixedly installed at the rear end of the reducer (21), the winding roller (23) is rotatably installed on the support (12), and the winding roller (23) is rotatably connected between the support (12) and the reducer (21). The motor (22) is connected to the reducer (21) via the reducer (21). Power is supplied to the take-up roller (23). The take-up roller (23) has a through groove on its side. Multiple brackets (24) are fixedly installed inside the take-up roller (23). A bracket (25) is fixedly installed at the rear end of the last bracket (24). A fixing groove is provided at the side end of the bracket (25) pointing to the through groove of the take-up roller (23). A screw (26) is slidably installed on multiple brackets (24) and bracket (25). The screw (26) and multiple brackets (24) are threaded together. A handwheel (27) is fixedly installed at the front end of the screw (26).
4. The silicon-calcium cored wire processing device according to claim 1, characterized in that: The unwinding device (03) includes: a second lead screw (31), two first guide rods (32), a second reducer (33), a second motor (34), a slider (35), a fourth bracket (36), two sets of fifth brackets (37), two sets of elastic elements (38), two sets of first guide rollers (39), two sets of sixth brackets (40), multiple first fixing sleeves (71), multiple second fixing sleeves (72), multiple sets of first fixing screws (73), multiple sets of second fixing screws (74), and a seventh bracket (75). The second lead screw (31) is rotatably mounted on the rear end of the mounting platform of the first bracket (12). The two first guide rods (32) are both fixedly mounted on the rear end of the mounting platform of the first bracket (12), and the two first guide rods (32) are located on the left and right sides of the second lead screw (31), respectively. The second reducer... (33) is fixedly installed on the front end of the mounting platform of bracket one (12), and reducer two (33) is rotatably connected between bracket one (12) and lead screw two (31). Motor two (34) is fixedly installed on the front end of reducer two (33), and motor two (34) provides power to lead screw two (31) through reducer two (33). Slider (35) is slidably installed on lead screw two (31) and two guide rods one (32), and slider (35) and lead screw two (31) are threadedly engaged. The top of slider (35) is provided with mounting groove one. Bracket four (36) is fixedly installed in mounting groove one. Bracket four (36) is provided with multiple mounting groove two at the front end. A set of bracket five (37) is slidably installed in multiple mounting grooves of bracket four (36). In the second part, one end of a set of elastic elements (38) is respectively installed on a set of brackets five (37), and the other end of a set of elastic elements (38) is respectively installed on multiple mounting slots two of bracket four (36). A set of guide rollers one (39) is rotatably installed at the front end of a set of brackets five (37). A set of brackets six (40) is respectively fixedly installed at the front end of bracket four (36) relative to a set of guide rollers one (39). Multiple fixing sleeves one (71) are respectively installed at the front end of a set of guide rollers one (39). Another set of guide rollers one (39) is respectively installed at the front end of multiple fixing sleeves one (71). Multiple fixing holes one are respectively provided through multiple fixing sleeves one (71) and two sets of guide rollers one (39). Multiple fixing screws one (73) are respectively installed on multiple fixing... In hole one, multiple fixing sleeves two (72) are respectively installed at the front end of a set of brackets six (40), and another set of brackets six (40) are respectively installed at the front end of multiple fixing sleeves two (72). Multiple fixing holes two are respectively provided through multiple fixing sleeves two (72) and two sets of brackets six (40). Multiple fixing screws two (74) are respectively installed in multiple fixing holes two. Bracket seven (75) is installed at the front end of multiple sets of brackets six (40), and multiple mounting slots three are provided at the rear end of bracket seven (75), which are respectively adapted to the size of multiple mounting slots two of bracket four (36). Another set of brackets five (37) are respectively slidably installed in multiple mounting slots three of bracket seven (75). One end of another set of elastic elements (38) is respectively installed on another set of brackets five (37).Another set of elastic elements (38) are respectively installed on multiple mounting slots 3 of bracket 7 (75) at their other ends. Another set of guide rollers 1 (39) are respectively rotatably installed at the rear end of another set of brackets 5 (37). Another set of brackets 6 (40) are respectively fixedly installed at the rear end of bracket 7 (75) relative to the other set of guide rollers 1 (39).
5. The silicon-calcium cored wire processing device according to claim 1, characterized in that: The guiding device (04) includes: bracket eight (41), two guide rods two (42), bracket nine (43), two guide rollers two (44), bracket ten (45), bracket eleven (46), and hydraulic cylinder one (47). Bracket eight (41) is fixedly installed on bracket one (12). The two guide rods two (42) are both fixedly installed on bracket one (12) and bracket eight (41). Bracket nine (43) is slidably installed on the two guide rods two (42). The two guide rollers two (44) are rotatably installed on the front end of bracket nine (43), and the two guide rollers two (44) are slidably engaged with the two guide rods two (42) respectively. Bracket ten (45) is installed on the right end of bracket nine (43). Bracket eleven (46) is installed on the rear end of bracket one (12). Hydraulic cylinder one (47) is installed on the top end of bracket eleven (46), and hydraulic cylinder one (47) passes through the through hole one of bracket one (12) and is connected to bracket nine (43).
6. The silicon-calcium cored wire processing device according to claim 1, characterized in that: The cleaning device (06) includes: a bracket fourteen (61), a laser emitter (62) and an optical cable (63). The bracket fourteen (61) is installed at the top of the bracket ten (45), the laser emitter (62) is installed at the bottom of the bracket fourteen (61), and the optical cable (63) is installed at the top of the bracket fourteen (61) and passes through the bracket fourteen (61) and the laser emitter (62) for connection.
7. The silicon-calcium cored wire processing device according to claim 1, characterized in that: The cutting device (05) includes: a support 12 (51), a hydraulic cylinder 2 (52), multiple guide rods 3 (53), a cutter (54), two supports 13 (55), two sets of guide rollers 3 (56), and a cutting table (57). The support 12 (51) is mounted on the support 1 (12). The top of the support 12 (51) is provided with a mounting hole and multiple through holes 2. The hydraulic cylinder 2 (52) is fixedly mounted on the top of the mounting hole of the support 12 (51). The multiple guide rods 3 (53) are slidably mounted on multiple through holes of the support 12 (51). In the second through hole, the cutter (54) is installed at the bottom of the hydraulic cylinder (52) and multiple guide rods (53). The two cutters (54) are fixedly installed at the front and rear of the bottom of the bracket (51). The two sets of guide rollers (56) are mounted on the two cutters (54) in a rotating manner, one above the other. When the cutter (54) is at its highest point, its bottom end is higher than the bottom end of the upper set of guide rollers (56). The cutting table (57) is fixedly installed on the two cutters (54) and is located between the lower set of guide rollers (56).
Citation Information
Patent Citations
Silicon-calcium core-spun yarn production and processing equipment
CN119660479A