Maintenance platform for steel grate of household garbage incineration power plant
By designing a maintenance platform consisting of a support platform, truss, winch, and pulley block, the problem of convenient replacement of the steel grates at the bottom of the garbage pit was solved, enabling convenient replacement and installation of the steel grates and improving operational efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHANGJIANG QINGYUAN ENERGY SAVING & ENVIRONMENTAL PROTECTION CO LTD
- Filing Date
- 2025-06-05
- Publication Date
- 2026-05-01
AI Technical Summary
The steel grates at the bottom of the waste pits in municipal solid waste incineration power plants have rusted and fallen off, causing leachate leakage. Existing technology cannot easily replace the steel grates, and the limited working space and the arrangement of the holes make it difficult to stably build scaffolding.
Design a maintenance platform that includes a support platform, truss, winch, and pulley block. Casters facilitate movement, a suspended basket facilitates the descent of workers, a second winch and auxiliary components facilitate the replacement and installation of the steel grate, and the pulley block optimizes the wire rope path.
It enables convenient replacement and installation of steel grates, avoids work space limitations, and improves work efficiency and safety.
Smart Images

Figure CN224185818U_ABST
Abstract
Description
Steel grate maintenance platform for municipal solid waste incineration power plant Technical Field
[0001] This utility model relates to the technical field of auxiliary tools for the maintenance of municipal solid waste incineration power plants, and in particular to a maintenance platform for steel grates in municipal solid waste incineration power plants. Background Technology
[0002] The bottom of the waste pit in a municipal solid waste incineration power plant has a row of holes for draining leachate, and steel grates are installed in these holes. After prolonged use, the steel grates rust and fall off, causing some municipal solid waste to enter the leachate collection tank through the holes. Therefore, it is necessary to replace the steel grates in the waste pit.
[0003] Due to space constraints, workers cannot easily access the repair area by hanging safety ropes from the top of the waste bin, nor can they securely erect scaffolding at the bottom. Furthermore, because the holes are arranged in rows, workers need to move laterally during replacement and installation. To facilitate this work, the steel grate maintenance platform for municipal solid waste incineration power plants described in this application was designed. Summary of the Invention
[0004] The purpose of this utility model is to provide a maintenance platform for steel grates in municipal solid waste incineration power plants, so as to solve the problem of replacing steel grates at the bottom of the waste pit.
[0005] To achieve the above objectives, this utility model provides a maintenance platform for a steel grate in a municipal solid waste incineration power plant, including a support platform. Multiple casters are installed on the lower rear side of the support platform. The front end of the support platform is cantilevered. A truss is installed in the middle of the upper front side of the support platform. The top front end of the truss extends a certain distance beyond the support platform. A first pulley block is installed at the front end of the truss. A first winch is installed in the middle of the support platform. A first wire rope on the first winch, after passing through the first pulley block, suspends a basket. In use, a counterweight is placed at the rear end of the support platform.
[0006] A second winch is also installed in the middle of the support platform. A first channel is also provided on the support platform. A reversing pulley block is installed in the first channel. The second wire rope on the second winch passes around the reversing pulley block. An auxiliary component is installed at the end of the second wire rope. The auxiliary component is used to hook or place the steel grate. A second channel is also provided on the front side of the support platform located in front of the first channel. The second channel is used to pick up and put down the steel grate on the auxiliary component.
[0007] The first pulley block is installed at the front end of the truss, the second pulley block is installed at the top of the front end of the truss, and the third pulley block is installed at the top of the rear end of the truss. The first wire rope passes through the third pulley block, the second pulley block and the first pulley block in sequence.
[0008] The casters are equipped with support columns on their tops, which are fixed to the bottom of the support platform.
[0009] On the support platform, at least two support frames are respectively provided on both sides of the truss. One end of the support frame is fixedly connected to the support platform, and the other end is fixedly connected to the truss.
[0010] A guardrail is installed between two adjacent support frames on each side.
[0011] The front ends of the truss are fixed to two support frames located at the front end of the support platform by reinforcing rods on both sides.
[0012] The first pulley group, the second pulley group, and the third pulley group each include two side plates. A first pulley is installed between the two side plates via a first wheel axle. The first pulley is fitted onto the first wheel axle or installed onto the first wheel axle via a bearing. One end of each side plate is used to be fixed to the truss, and the other end is fitted with a closed plate. A first steel wire rope passes through the first wheel groove on the first pulley.
[0013] The reversing pulley assembly includes a second axle and a second pulley. The second pulley is mounted on the second axle via bearings. Support beams are installed on both sides of the first channel along the width direction of the support platform. The top of the two opposing sides of the two support beams are respectively provided with slots. The two ends of the second axle are placed in the slots on both sides. A pressure plate is installed on the top of the support beam at the slot. The second steel wire rope passes through the second groove on the second pulley.
[0014] The auxiliary component is used to place the steel grate; the auxiliary component includes a box body, the upper end of which is provided with a connecting part for connecting with the second steel wire rope, and at least four support wheels are installed on one side of the box body.
[0015] Compared with the prior art, this utility model has the following technical effects:
[0016] 1. The support platform of this utility model is used to install the truss and the first winch. Casters are installed at the bottom of the support platform, allowing it to be easily moved and adjusted as needed. The suspended basket is used for workers to stand on, facilitating their descent to the bottom of the garbage pit. During use, a counterweight is placed at the rear of the support platform to balance it and prevent it from tipping over. This structure allows workers to descend to the bottom of the garbage pit to inspect and replace the steel grates.
[0017] 2. This utility model incorporates a second winch and auxiliary components to lift the replaced steel grate to the unloading hall or lower the new steel grate to the window. During use, the steel grate is retrieved and placed through the second channel.
[0018] 3. In this utility model, the first steel wire rope passes through the top of the truss, so as not to affect the loading and unloading of the steel grate on the auxiliary component from the second channel. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0020] Figure 1 is a schematic diagram of the main structure of this utility model.
[0021] Figure 2 is a schematic diagram of the right side of the structure of this utility model, where the counterweight is not shown.
[0022] Figure 3 is a top view of the structure of this utility model.
[0023] Figure 4 is a structural schematic diagram of the first pulley group, the second pulley group, and the third pulley group of this utility model.
[0024] Figure 5 is a structural schematic diagram of the reversing pulley block of this utility model.
[0025] Figure 6 is a structural schematic diagram of the suspended basket of this utility model.
[0026] Figure 7 is a structural schematic diagram of the auxiliary component of this utility model.
[0027] Figure 8 is a schematic diagram of the suspended basket and auxiliary components in the upper position when the present invention is in use.
[0028] Figure 9 is a schematic diagram showing the basket and auxiliary components located on the lower side in the usage state of this utility model.
[0029] Figure label:
[0030] Support platform 10, casters 11, first channel 12, reversing pulley block 13, second wheel axle 131, bearing 132, second pulley 133, second wheel groove 134, flange 135, pressure plate 136, screw 137, second channel 14, support beam 15, slot 151, support column 16;
[0031] Truss 20, top beam 21, longitudinal beam 22, diagonal beam 23, first pulley block 24, side plate 241, first wheel axle 242, first pulley 243, first wheel groove 244, closing plate 245, second pulley block 25, third pulley block 26, support frame 27, reinforcing rod 28;
[0032] First winch 30, first wire rope 31;
[0033] Suspended basket 40, basket body 41, diagonal rod 42, connecting plate 43, lifting lug 44;
[0034] Counterweight 50;
[0035] Second winch 60, second wire rope 61;
[0036] Auxiliary component 70, box body 71, connecting part 72, support wheel 73;
[0037] 80 guardrails. Detailed Implementation
[0038] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.
[0039] Example 1:
[0040] Referring to Figures 1-7, a maintenance platform for a steel grate in a municipal solid waste incineration power plant includes a support platform 10. Six casters 11 are installed on the lower rear side of the support platform 10. The front end of the support platform 10 is cantilevered. A truss 20 is installed in the middle of the upper side of the front end of the support platform 10. The top front end of the truss 20 extends a certain distance from the support platform 10, forming a trapezoidal structure that is wider at the top and narrower at the bottom. A first pulley block 24 is installed at the front end of the truss 20. A first winch 30 is installed in the middle of the support platform 10. A first wire rope 31 on the first winch 30 is suspended and installed on a basket 40 after passing over the first pulley block 24. In the use state, a counterweight 50 is placed at the rear end of the support platform 10.
[0041] The support platform 10 is used to install the truss 20 and the first winch 30. Casters 11 are installed at the bottom of the support platform 10, allowing it to be easily moved and adjusted as needed. The suspended basket 40 is used for workers to stand on, facilitating their descent to the bottom of the waste pit. During use, a counterweight 50 is placed at the rear of the support platform 10 to balance it and prevent it from tipping over. This structure allows workers to descend to the bottom of the waste pit to inspect and replace the steel grates.
[0042] Furthermore, a support column 16 is welded to the top of the caster 11, and the support column 16 is welded to the bottom of the support platform 10. The support column 16 raises the height of the support platform 10, preventing the threshold at the waste inlet from obstructing the support platform 10.
[0043] In this embodiment, the first winch 30 is a purchased finished product, and the metal frame installed at the bottom of the first winch 30 can be welded to the support platform 10. The casters 11 are swivel casters with brake function. The counterweight 50 can be made of concrete blocks.
[0044] Referring to Figure 1, the truss 20 is a frame made of welded metal profiles. Specifically, the truss 20 includes a top beam 21, longitudinal beams 22 and diagonal beams 23. Multiple longitudinal beams 22 are welded between the top beam 21 and the support platform 10. The longitudinal beams 22 support the top beam 21 at a certain height. The diagonal beams 23 are welded between adjacent longitudinal beams 22 to improve the structural strength of the truss 20.
[0045] The suspended platform 40 can adopt the existing suspended platform structure or the structure shown in Figure 6. In Figure 6, the suspended platform 40 includes a basket body 41, with diagonal rods 42 welded to the four corners of the basket body 41. The tops of the diagonal rods 42 are welded and fixed to the connecting plate 43, and lifting lugs 44 are welded to the connecting plate 43. In use, the first wire rope 31 passes through the lifting lugs 44 and then folds back, and then a wire rope buckle is used to fix the first wire rope 31 to the folded end.
[0046] Example 2:
[0047] Based on Embodiment 1, referring to Figures 1 and 3, a second winch 60 is also installed in the middle of the support platform 10. A first channel 12 is also provided on the support platform 10. A reversing pulley block 13 is installed in the first channel 12. A second wire rope 61 on the second winch 60 passes around the reversing pulley block 13. An auxiliary component 70 is installed at the end of the second wire rope 61. The auxiliary component 70 is used to hook or place the steel grate. A second channel 14 is also provided on the front side of the support platform 10 located in the first channel 12. The second channel 14 is used to pick up and put down the steel grate on the auxiliary component 70.
[0048] The second winch 60 and auxiliary component 70 are installed to lift the replaced steel grate to the unloading hall via the auxiliary component 70, or to lower the new steel grate to the window via the auxiliary component 70. In use, the steel grate is retrieved and placed via the second channel 14.
[0049] In this embodiment, the auxiliary component 70 can be a hook or a box structure as shown in Figure 7.
[0050] Referring to Figure 8, since the garbage bin has a sloping concrete structure on the wall above the window, when the steel grate rubs directly against the sloping surface, firstly, the steel grate may get stuck, and secondly, debris, concrete particles, and dust on the sloping surface may fall off. Therefore, in this embodiment, the auxiliary component 70 is used to place the steel grate.
[0051] Specifically, referring to Figure 7, the auxiliary component 70 includes a box body 71, the upper end of which is provided with a connecting part 72 for connecting with the second steel wire rope 61, and at least four support wheels 73 are installed on one side of the box body 71.
[0052] The connecting part 72 can be an earring welded to the box body 71, or it can be a hole set on the box body 71.
[0053] In use, the steel grate is placed inside the housing 71. Support wheels 73 support the wall, and the steel grate moves on the inclined surface via the support wheels 73. In this embodiment, the support wheels 73 are directional casters, welded to one side of the housing 71.
[0054] Example 3:
[0055] Based on Embodiment 2, referring to Figures 1 and 3, the first pulley block 24 is installed at the front end of the truss 20, the second pulley block 25 is installed at the top of the front end of the truss 20, and the third pulley block 26 is installed at the top of the rear end of the truss 20. The first wire rope 31 passes through the third pulley block 26, the second pulley block 25, and the first pulley block 24 in sequence. With the above structure, the first wire rope 31 passes through the top of the truss 20, thus not affecting the loading and unloading of the steel grate on the auxiliary component 70 from the second channel 14.
[0056] Specifically, referring to Figures 1 and 4, the first pulley block 24, the second pulley block 25, and the third pulley block 26 have the same structure. Each of these blocks includes two side plates 241, with a first pulley 243 mounted between them via a first axle 242. The first pulley 243 is fitted onto the first axle 242, or mounted thereon via a bearing. One end of each side plate 241 is fixed to the truss 20, and the other end is welded with a closing plate 245. The first wire rope 31 passes through the first groove 244 on the first pulley 243. The closing plate 245 is provided to prevent the wire rope from slipping off the first pulley 243.
[0057] Referring to Figure 5, the reversing pulley block 13 includes a second wheel axle 131 and a second pulley 133. The second pulley 133 is mounted on the second wheel axle 131 via a bearing 132. Support beams 15 are installed on both sides of the first channel 12 along the width direction of the support platform 10. The top of the two opposing sides of the two support beams 15 are respectively provided with slots 151. The two ends of the second wheel axle 131 are placed in the slots 151 on both sides. A pressure plate 136 is installed on the top of the support beams 15 at the slots 151. The second wire rope 61 passes through the second wheel groove 134 on the second pulley 133.
[0058] The pressure plate 136 can be welded to the support beam 15 or installed on the support beam 15 by screws 137. In Figure 5, the second wheel axle 131 has a flange 135 on one side of the displacement second pulley 133 and a spacer ring on the other side.
[0059] Example 4:
[0060] Based on embodiment 1, 2 or 3, and referring to Figures 1, 2 and 3, the support platform 10 is provided with two “7”-shaped support frames 27 on both sides of the truss 20. One end of the support frame 27 is welded to the support platform 10, and the other end is welded to the top beam 21 of the truss 20 to improve the stability of the truss 20.
[0061] Furthermore, guardrails 80 are welded and installed between two adjacent support frames 27 on each side to improve safety.
[0062] In this embodiment, the guardrail 80 includes a horizontal bar and multiple vertical bars. The horizontal bar is welded between two support frames 27, and the multiple vertical bars are evenly distributed and welded between the horizontal bar and the support platform 10.
[0063] Referring to Figure 3, the front sides of the truss 20 are welded to two support frames 27 located at the front end of the support platform 10 by means of reinforcing rods 28, so as to improve the stability of the truss 20.
[0064] The method of use or principle of this utility model:
[0065] When in use, refer to Figure 8, push the maintenance platform to the garbage inlet and place the counterweight 50.
[0066] Workers enter the suspended platform 40 via the support platform 10, and then lower the workpiece to the maintenance position via the suspended platform below the first winch 30, as shown in Figure 9.
[0067] After the workers on the suspended platform 40 remove a steel grate, they use the second winch 60 to lower the auxiliary component 70 to the corresponding position. The workers on the suspended platform 40 then place the removed steel grate into the auxiliary component 70. After that, the auxiliary component 70 is lifted to the underside of the support platform 10 by the second winch 60, as shown in Figure 7.
[0068] Then, the workers on the support platform 10 retrieve the steel grate from the auxiliary component 70 through the second channel 14, and place the new steel grate into the auxiliary component 70. Afterward, the auxiliary component 70 passes under the second winch 60, as shown in Figure 9. In this way, the workers on the suspended platform 40 can retrieve the new steel grate from the auxiliary component 70 for installation.
[0069] After installing one section, all workers proceed to the unloading hall. At this point, the brakes on caster 11 are released, the support platform 10 is pushed to one side, and the brakes are locked. Workers then use the support platform 10 to enter the suspended platform 40 to install the next steel grate.
Claims
1. A maintenance platform for a steel grate in a municipal solid waste incineration power plant, characterized in that: The system includes a support platform (10), with multiple casters (11) installed on the lower rear side of the support platform (10). The front end of the support platform (10) is cantilevered. A truss (20) is installed in the middle of the upper front side of the support platform (10). The front end of the top of the truss (20) extends a certain distance from the support platform (10). A first pulley block (24) is installed at the front end of the truss (20). A first winch (30) is installed in the middle of the support platform (10). A first wire rope (31) on the first winch (30) is suspended and installed on a basket (40) after passing over the first pulley block (24). In use, a counterweight (50) is placed at the rear end of the support platform (10).
2. The steel grate maintenance platform for municipal solid waste incineration power plants according to claim 1, characterized in that: The support platform (10) is also equipped with a second winch (60) in the middle. The support platform (10) is also provided with a first channel (12). A reversing pulley block (13) is installed in the first channel (12). The second wire rope (61) on the second winch (60) passes around the reversing pulley block (13). An auxiliary part (70) is installed at the end of the second wire rope (61). The auxiliary part (70) is used to hook or place the steel grate. The support platform (10) is also provided with a second channel (14) on the front side of the first channel (12). The second channel (14) is used to pick up and put the steel grate on the auxiliary part (70).
3. The steel grate maintenance platform for municipal solid waste incineration power plants according to claim 2, characterized in that: The first pulley block (24) is installed at the front end of the truss (20), the second pulley block (25) is installed at the top of the front end of the truss (20), and the third pulley block (26) is installed at the top of the rear end of the truss (20). The first wire rope (31) passes through the third pulley block (26), the second pulley block (25) and the first pulley block (24) in sequence.
4. The steel grate maintenance platform for municipal solid waste incineration power plants according to claim 1, characterized in that: The top of the caster (11) is equipped with a support column (16), which is fixed to the bottom of the support platform (10).
5. The steel grate maintenance platform for municipal solid waste incineration power plants according to claim 1, characterized in that: On the support platform (10), at least two support frames (27) are respectively provided on both sides of the truss (20). One end of the support frame (27) is fixedly connected to the support platform (10), and the other end is fixedly connected to the truss (20).
6. The maintenance platform for the steel grate of a municipal solid waste incineration power plant according to claim 5, characterized in that: A guardrail (80) is installed between two adjacent support frames (27) on each side.
7. The steel grate maintenance platform for municipal solid waste incineration power plants according to claim 5, characterized in that: The front sides of the truss (20) are respectively fixed to two support frames (27) located at the front of the support platform (10) by reinforcing rods (28).
8. The waste incineration power plant grating maintenance platform according to claim 3, characterized in that: The first pulley group (24), the second pulley group (25) and the third pulley group (26) each include two side plates (241). A first pulley (243) is installed between the two side plates (241) through a first wheel axle (242). The first pulley (243) is fitted on the first wheel axle (242) or installed on the first wheel axle (242) through a bearing. One end of the two side plates (241) is used to be fixed to the truss (20), and the other end is equipped with a closing plate (245). The first wire rope (31) passes through the first wheel groove (244) on the first pulley (243).
9. The steel grate maintenance platform for municipal solid waste incineration power plants according to claim 2, characterized in that: The reversing pulley assembly (13) includes a second wheel axle (131) and a second pulley (133). The second pulley (133) is mounted on the second wheel axle (131) via a bearing (132). Support beams (15) are installed on both sides of the first channel (12) along the width direction of the support platform (10). The top of the two support beams (15) on opposite sides are respectively provided with slots (151). The two ends of the second wheel axle (131) are respectively placed in the slots (151) on both sides. A pressure plate (136) is installed on the top of the support beam (15) at the slot (151). The second wire rope (61) passes through the second wheel groove (134) on the second pulley (133).
10. The steel grate maintenance platform for municipal solid waste incineration power plants according to claim 2, characterized in that: The auxiliary component (70) is used to place the steel grate; the auxiliary component (70) includes a box body (71), the upper end of the box body (71) is provided with a connecting part (72) for connecting with the second steel wire rope (61), and at least four support wheels (73) are installed on one side of the box body (71).