Efficient energy-saving bell-type furnace burner

Abstract

The utility model discloses an efficient energy-saving bell-type furnace burner which comprises a fixed machine shell, a front sealing cover is installed on the surface of the front end of the fixed machine shell, a detachable structure is arranged between the fixed machine shell and the front sealing cover, a flame stabilizing disc is installed in the front sealing cover, and a gas inlet is formed in the front sealing cover. A burner head is detachably mounted at the center of the surface of the flame stabilizing disc, and multiple stages of rotational flow blades are mounted in the air inlet pipeline. The components of the furnace burner are conveniently assembled and designed, so that the burner head is positioned inside the sealing front cover, a good windproof protection effect is achieved, meanwhile, a multi-stage rotational flow structure is designed, air and fuel gas respectively generate strong rotational motion through the multi-stage rotational flow blades after entering the burner, and the burner head is prevented from being blocked by the multi-stage rotational flow blades. Air and fuel gas can be mixed more sufficiently, the combustion efficiency is improved, the flame stabilizing disc is arranged in the combustor, combustion of flames can be stabilized, flame blow-off or backfire is prevented, and stability and safety in the combustion process are ensured.

Description

Technical Field

[0001] This utility model relates to the field of burner nozzle technology, specifically a high-efficiency and energy-saving bell-type burner nozzle. Background Technology

[0002] The burner is one of the key components of a gasifier. Its main function is to introduce fuel and gasifying agent into the gasifier at a certain speed. Under the dynamic action of the high-speed injected gasifying agent, the fuel and gasifying agent are fully mixed, resulting in an incomplete combustion chemical reaction. Since the operating temperature inside the gasifier is usually above 1400℃ and under pressure, the requirements for the burner are very high. If the burner structure is not properly designed, it will lead to poor mixing of fuel and gasifying agent, insufficient cooling of the burner tip, and excessive thermal stress, which may seriously affect the normal operation of the gasifier.

[0003] Chinese patent document CN202021109U discloses a gasifier burner, belonging to the field of gasifiers. The gasifier burner of this utility model includes a burner body (1), which has a cooling water channel (6). A front face (3) is provided at the front end of the burner body (1), sealing the cooling water channel (6). A baffle (2) is provided within the cooling water channel (6) at the front end of the burner body (1), forming a multi-swirling or single-swirling water-cooling channel between the inner side of the front face (3) and the baffle. The gasifier burner of this utility model has a simple structure, making manufacturing, installation, and maintenance more convenient and faster; the front face significantly reduces cooling water disturbance, resulting in good cooling effect, making it suitable for widespread application.

[0004] The existing furnace burners have low air intake efficiency and insufficient combustion, resulting in energy waste. Therefore, it is necessary to develop a high-efficiency and energy-saving bell-type furnace burner. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency and energy-saving bell-type burner to solve the problems of low air intake efficiency, incomplete combustion, and energy waste caused by the existing burners mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency and energy-saving bell-type furnace burner, comprising a fixed housing, a sealing front cover installed on the front end surface of the fixed housing, the fixed housing and the sealing front cover being a detachable structure, a flame stabilizing plate installed inside the sealing front cover, a burner head detachably installed at the center of the surface of the flame stabilizing plate, an air inlet pipe installed at the rear end of the burner head, and multi-stage swirl blades installed inside the air inlet pipe.

[0007] Preferably, a rotating shaft is mounted on the multi-stage swirl blades, and a bearing is mounted on one end of the rotating shaft.

[0008] Preferably, the outer surface of the bearing component is connected to the inner wall of the air intake pipe through the bearing housing.

[0009] Preferably, the rear end surface of the fixed housing is sealed with a rear cover plate via a second flange.

[0010] Preferably, the burner head has an air inlet slot on its surface.

[0011] Preferably, the fixed housing and the sealing front cover are fixed together by a first flange.

[0012] Preferably, the bottom of the fixed housing is provided with a mounting base, and the lower surface of the mounting base is provided with a flange structure.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This invention features a convenient assembly design for the various components of the burner, placing the burner head inside a sealed front cover for excellent wind protection. It also incorporates a multi-stage swirling structure, where air and fuel gas, upon entering the burner, undergo intense rotational motion through multi-stage swirling blades, ensuring more thorough mixing and improved combustion efficiency. Furthermore, a flame stabilizer inside the burner stabilizes the flame, preventing flame detachment or flashback, thus ensuring the stability and safety of the combustion process. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a side view of the present invention.

[0017] Figure 3 This is a schematic diagram of the exploded decomposition structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the internal installation structure of this utility model.

[0019] In the diagram: 1. Second flange; 2. Fixed housing; 3. First flange; 4. Sealing front cover; 5. Flame stabilizer plate; 6. Burner head; 7. Air inlet slot; 8. Air inlet pipe; 9. Mounting base; 10. Rear cover plate; 11. Bearing housing; 12. Rotating shaft; 13. Multi-stage swirl blades; 14. Bearing components. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Please see Figure 1-4 An embodiment of this utility model provides: a high-efficiency and energy-saving bell-type furnace burner, including a fixed housing 2, a sealing front cover 4 installed on the front surface of the fixed housing 2, the fixed housing 2 and the sealing front cover 4 are detachable, a flame stabilizing plate 5 is installed inside the sealing front cover 4, a burner head 6 is detachably installed at the center of the surface of the flame stabilizing plate 5, an air inlet pipe 8 is installed at the rear end of the burner head 6, and a multi-stage swirl vane 13 is installed inside the air inlet pipe 8.

[0022] Furthermore, a rotating shaft 12 is installed on the multi-stage swirl blades 13, and a bearing 14 is installed at one end of the rotating shaft 12. After the air and gas enter the burner head 6, they generate a strong rotational motion through the multi-stage swirl blades 13, which enables the air and gas to mix more fully and improves the combustion efficiency.

[0023] Furthermore, the outer surface of the bearing component 14 is connected to the inner wall of the air intake pipe 8 through the bearing seat 11, which is used for quick installation and fixation of the bearing component 14.

[0024] Furthermore, the rear end surface of the fixed housing 2 is sealed with a rear cover plate 10 through a second flange 1, which has the advantages of tight and stable connection and convenient installation and fixing, thereby facilitating the installation and fixing of the fixed housing 2 and the rear cover plate 10.

[0025] Furthermore, the burner head 6 has an air inlet slot 7 on its surface for easy air intake.

[0026] Furthermore, the fixed housing 2 and the sealing front cover 4 are sealed and fixed together by the first flange 3, which has the advantages of tight and stable connection and convenient installation and fixing.

[0027] Furthermore, a mounting base 9 is provided at the bottom of the fixed housing 2, and a flange structure is provided on the lower surface of the mounting base 9 to facilitate the installation and fixing of the entire equipment.

[0028] Working Principle: During use, a sealing front cover 4 is installed on the front surface of the fixed housing 2. A flame stabilizing plate 5 is installed inside the sealing front cover 4. The burner head 6 is detachably installed at the center of the surface of the flame stabilizing plate 5. Through the convenient assembly design between the various components of the furnace burner, the burner head 6 is located inside the sealing front cover 4, which has a good windproof protection effect. An air inlet pipe 8 is installed at the rear end of the burner head 6. Multi-stage swirl vanes 13 are installed inside the air inlet pipe 8. Air is introduced from the air inlet slot 7 of the burner head 6. After the air and fuel enter the burner head 6, they generate a strong rotational motion through the multi-stage swirl vanes 13, which allows the air and fuel to mix more fully and improves combustion efficiency. By setting the flame stabilizing plate 5 inside the burner, the flame combustion can be stabilized, preventing flame detachment or backfire, and ensuring the stability and safety of the combustion process. The entire device is installed and fixed with a flange structure, which can quickly connect and fix the device to the pipeline, providing the advantage of convenient installation and fixing.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0030] All standard parts used in this application can be purchased from the market. The specific connection methods of each part are all conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment are all conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, and will not be described in detail here.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency and energy-saving bell-type furnace burner, comprising a fixed housing (2), characterized in that, A sealing front cover (4) is installed on the front surface of the fixed housing (2). The fixed housing (2) and the sealing front cover (4) are detachable. A flame stabilizer (5) is installed inside the sealing front cover (4). A burner head (6) is detachably installed at the center of the surface of the flame stabilizer (5). An air intake pipe (8) is installed at the rear end of the burner head (6). Multi-stage swirl vanes (13) are installed inside the air intake pipe (8).

2. The high-efficiency energy-saving bell-type furnace burner according to claim 1, characterized in that: A rotating shaft (12) is installed on the multi-stage swirl blade (13), and a bearing (14) is installed at one end of the rotating shaft (12).

3. The high-efficiency energy-saving bell-type furnace burner according to claim 2, characterized in that: The outer surface of the bearing component (14) is connected to the inner wall of the air intake pipe (8) through the bearing seat (11).

4. The high-efficiency energy-saving bell-type furnace burner according to claim 1, characterized in that: The rear end surface of the fixed housing (2) is sealed with a rear cover plate (10) via a second flange (1).

5. The high-efficiency energy-saving bell-type furnace burner according to claim 1, characterized in that: The burner head (6) has an air inlet slot (7) on its surface.

6. The high-efficiency energy-saving bell-type furnace burner according to claim 1, characterized in that: The fixed housing (2) and the sealing front cover (4) are sealed and fixed together by the first flange (3).

7. The high-efficiency energy-saving bell-type furnace burner according to claim 1, characterized in that: The bottom of the fixed housing (2) is provided with a mounting base (9), and the lower surface of the mounting base (9) is provided with a flange structure.

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