Flatness detection device for stainless steel plate production

Abstract

The utility model provides a flatness detection device for stainless steel plate production, and belongs to the technical field of stainless steel plate detection. The flatness detection device for stainless steel plate production comprises a fixing structure and a detection structure, the fixing structure comprises a bottom plate, supporting rods, two L-shaped fixing plates, an electric push rod and a clamping plate, the supporting rods are fixedly connected to the four corners of the bottom plate, the two L-shaped fixing plates are fixedly connected with the supporting rods, and the electric push rod is fixedly connected with the clamping plate. The electric push rods are installed on one sides of the two L-shaped fixing plates, the clamping plates are fixedly connected with the movable ends of the electric push rods, and the detection structure comprises a reciprocating sliding assembly, two installation frames and a detection assembly. According to the flatness detection device for stainless steel plate production, the stainless steel plate is clamped and fixed, deviation during detection is avoided, the detection effect is improved, meanwhile, the two sides of the stainless steel plate are conveniently and synchronously detected, and the detection efficiency is improved.

Description

A flatness testing device for stainless steel plate production Technical Field

[0001] This application relates to the field of stainless steel plate testing, and more specifically, to a flatness testing device for stainless steel plate production. Background Technology

[0002] Stainless steel sheet is an alloy steel that does not easily rust. During the rolling process, inconsistencies in the internal chemical composition of the sheet can lead to uneven stress on the surface under the pressure of the rolling mill, resulting in surface flatness defects. To control the quality of the finished steel sheet, it is necessary to inspect its flatness. Currently, the equipment used for inspecting the flatness of steel sheets...

[0003] While current stainless steel plate testing devices can detect the flatness of stainless steel plates to some extent based on whether the laser can be received normally, the laser emitter and receiver are located on the two sides of the stainless steel plate. Unevenness can only be detected when the center of the stainless steel plate protrudes from both sides. When the height of the two sides of the stainless steel plate is consistent but the center is concave, the abnormality cannot be detected and it will still be judged as qualified. This results in a large error in the test results of the entire equipment.

[0004] Chinese patent application CN202222675496.5 discloses a device for detecting the surface flatness of stainless steel sheets, including a testing platform and a testing rod suspended above the testing platform. A hanging rod is fixed at the middle position of the upper surface of the testing rod. The device determines whether the surface of the stainless steel sheet is flat by comparing the detection distance values ​​of multiple distance sensors on the same longitudinal line of the stainless steel sheet surface. This effectively avoids the problem of limited detection range when using a pair of laser beam sensors for detection in traditional technology, and helps to improve the accuracy of the detection effect.

[0005] The above solution has the following shortcomings: When using it, the stainless steel plate to be tested is placed on the testing table and the surface is tested. However, after one side of the stainless steel plate is tested, it needs to be flipped over to test the other side. It is not easy to test both sides at the same time, which reduces work efficiency. At the same time, the position of the stainless steel plate is not easy to fix and it is easy to shift during testing, which affects the testing effect. Summary of the Invention

[0006] To overcome the above shortcomings, this application provides a flatness testing device for stainless steel plate production. It aims to improve the problem that after the stainless steel plate is tested on one side, it needs to be flipped over to test the other side, which makes it difficult to test both sides simultaneously, thus reducing work efficiency. At the same time, the position of the stainless steel plate is not easy to fix, and it is easy to shift during the test, thus affecting the test results.

[0007] This application provides a flatness testing device for stainless steel plate production, including a fixing structure and a testing structure. The fixing structure includes a base plate, support rods, two L-shaped fixing plates, an electric push rod, and a clamping plate. The support rods are fixedly connected to the four corners of the base plate. The two L-shaped fixing plates are fixedly connected to the support rods. The electric push rods are installed on one side of each of the two L-shaped fixing plates. The clamping plate is fixedly connected to the movable end of the electric push rod. The testing structure includes a reciprocating sliding assembly, two mounting frames, and a testing component. The reciprocating sliding assembly is fixedly connected to the support rods. The two mounting frames are connected to the reciprocating sliding assembly. The testing component is slidably connected within each of the two mounting frames.

[0008] In one specific implementation, the reciprocating sliding assembly includes a connecting frame, a servo motor, a ball screw pair, a screw-nut pair, and a limiting rod. The connecting frame is fixedly connected to the support rod. The servo motor is mounted on one side of the connecting frame. The ball screw pair is fixedly connected to the output end of the servo motor and rotatably connected to the connecting frame. The screw-nut pair is threadedly connected to the ball screw pair. The limiting rod is fixedly connected inside the connecting frame. The screw-nut pair is slidably connected to the limiting rod. Two mounting frames are fixedly connected to both sides of the screw-nut pair.

[0009] In the above implementation process, the connection frame, servo motor, ball screw pair, screw nut pair and limit rod can be set up to easily drive the two sets of detection components to reciprocate.

[0010] In one specific implementation, the detection component includes a sliding plate, a movable rod, and a ranging sensor body. The movable rod is fixedly connected to both sides of the sliding plate, and the movable rod is slidably connected to the mounting frame. A plurality of ranging sensor bodies are evenly installed on one side of the sliding plate.

[0011] In the above implementation process, the flatness of the stainless steel plate is conveniently detected by setting up a sliding plate, a moving rod and a distance sensor body. The distance sensor body can be, but is not limited to, laser distance sensors, ultrasonic distance sensors, etc.

[0012] In one specific implementation, a drive assembly is provided on one side of the mounting frame. The drive assembly includes a gear, a toothed plate, a rotating shaft, a rotating plate, a first connecting shaft, a connecting rod, a second connecting shaft, and a rotating block. The toothed plate is fixedly connected to the support rod, the gear is fixedly connected to the outer ring of the rotating shaft, and the gear meshes with the toothed plate. The rotating shaft is rotatably connected to the mounting frame, the rotating plate is fixedly connected to one end of the rotating shaft, the first connecting shaft is fixedly connected to the rotating plate, the rotating block is fixedly connected to the sliding plate, the second connecting shaft is fixedly connected to one side of the rotating block, and both ends of the connecting rod are rotatably connected to the first connecting shaft and the second connecting shaft, respectively.

[0013] In the above implementation process, the arrangement of gears, toothed plates, rotating shafts, rotating plates, first connecting shafts, connecting rods, second connecting shafts, and rotating blocks can easily drive multiple ranging sensor bodies to reciprocate, thereby improving the detection range.

[0014] In one specific implementation, a controller body and an alarm body are respectively installed on one side of the mounting frame, and both the ranging sensor body and the alarm body are electrically connected to the controller body.

[0015] In the above implementation process, the controller body can adopt a single-chip microcomputer commonly used in the prior art, while the alarm body can adopt a buzzer alarm or audible and visual alarm commonly used in the prior art. The detection data is transmitted to the controller body through the distance sensor body. When the distance values ​​are consistent, it indicates that the stainless steel plate surface is flat. When the distance values ​​are different, it indicates that the stainless steel plate surface is not flat. At this time, the controller body controls the alarm body to work and sound an alarm to indicate that the plate surface is not flat.

[0016] In one specific implementation, two first sliding rods are fixedly connected to one side of the support rod, and the two mounting frames are slidably connected to the two first sliding rods respectively.

[0017] In the above implementation process, by sliding the mounting frame to the two first sliding rods respectively, the movement of the mounting frame can be conveniently limited.

[0018] In one specific implementation, a second slide rod is fixedly connected to one side of the clamping plate, and the second slide rod is slidably connected to the L-shaped fixing plate.

[0019] In the above implementation process, the second slide rod is slidably connected to the L-shaped fixed plate, which can conveniently limit the movement of the clamping plate.

[0020] Compared with the prior art, the beneficial effects of this application are as follows: the arrangement of the base plate, support rod, two L-shaped fixing plates, electric push rod and clamping plate can easily clamp and fix the stainless steel plate, avoid displacement during detection, and improve the detection effect. The reciprocating sliding component drives the two mounting frames and two detection components to reciprocate, which facilitates simultaneous detection of both sides of the stainless steel plate and improves detection efficiency. The drive component can easily drive the main bodies of multiple ranging sensors to reciprocate, which improves the detection range. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this application, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0022] Figure 1 is a schematic diagram of a flatness testing device for stainless steel plate production provided in an embodiment of this application.

[0023] Figure 2 is a side view of a flatness testing device for stainless steel plate production provided in an embodiment of this application.

[0024] Figure 3 is a schematic diagram of the detection structure provided in the embodiment of this application;

[0025] Figure 4 is a schematic diagram of the fixing structure provided in the embodiment of this application;

[0026] Figure 5 is a schematic cross-sectional view of the detection component provided in the embodiment of this application;

[0027] Figure 6 is a schematic diagram of the driving component structure provided in the embodiments of this application.

[0028] In the diagram: 10-Fixed structure; 110-Base plate; 120-Support rod; 130-L-shaped fixed plate; 140-Electric push rod; 150-Clamping plate; 160-First slide rod; 170-Second slide rod; 20-Detection structure; 210-Reciprocating sliding assembly; 211-Connecting frame; 212-Servo motor; 213-Ball screw pair; 214-Screw nut pair; 215-Limit rod; 220-Mounting frame; 230-Detection assembly; 231-Slide plate; 232-Moving rod; 233-Distance sensor body; 240-Drive assembly; 241-Gear; 242-Gear plate; 243-Rotating shaft; 244-Rotating plate; 245-First connecting shaft; 246-Connecting rod; 247-Second connecting shaft; 248-Rotating block; 250-Controller body; 260-Alarm body. Detailed Implementation

[0029] The technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments.

[0030] Please refer to Figure 1. This application provides a flatness testing device for stainless steel plate production, including a fixing structure 10 and a testing structure 20.

[0031] Please refer to Figures 1, 2 and 4. The fixed structure 10 includes a base plate 110, a support rod 120, two L-shaped fixing plates 130, an electric push rod 140 and a clamping plate 150. The support rod 120 is fixedly connected to each of the four corners of the base plate 110. The two L-shaped fixing plates 130 are fixedly connected to the support rod 120. An electric push rod 140 is installed on one side of each of the two L-shaped fixing plates 130. The clamping plate 150 is fixedly connected to the movable end of the electric push rod 140.

[0032] In a specific configuration, two first slide rods 160 are fixedly connected to one side of the support rod 120, and two mounting frames 220 are slidably connected to the two first slide rods 160 respectively. The slidable connection between the mounting frames 220 and the two first slide rods 160 facilitates the limitation of the movement of the mounting frames 220.

[0033] In a specific configuration, a second slide rod 170 is fixedly connected to one side of the clamping plate 150. The second slide rod 170 is slidably connected to the L-shaped fixing plate 130. The slidable connection between the second slide rod 170 and the L-shaped fixing plate 130 facilitates the limitation of the movement of the clamping plate 150.

[0034] Please refer to Figures 1, 2, 3, 5 and 6. The detection structure 20 includes a reciprocating sliding component 210, two mounting frames 220 and a detection component 230. The reciprocating sliding component 210 is fixedly connected to the support rod 120. Both mounting frames 220 are connected to the reciprocating sliding component 210. The detection component 230 is slidably connected in both mounting frames 220.

[0035] In a specific configuration, the reciprocating sliding assembly 210 includes a connecting frame 211, a servo motor 212, a ball screw pair 213, a screw nut pair 214, and a limiting rod 215. The connecting frame 211 is fixedly connected to the support rod 120. The servo motor 212 is installed on one side of the connecting frame 211. The ball screw pair 213 is fixedly connected to the output end of the servo motor 212 and rotatably connected to the connecting frame 211. The screw nut pair 214 is threadedly connected to the ball screw pair 213. The limiting rod 215 is fixedly connected inside the connecting frame 211 and slidably connected to the screw nut pair 214. Two mounting frames 220 are fixedly connected to both sides of the screw nut pair 214. Through the configuration of the connecting frame 211, servo motor 212, ball screw pair 213, screw nut pair 214, and limiting rod 215, the two sets of detection components 230 can be easily driven to reciprocate.

[0036] In a specific configuration, the detection component 230 includes a sliding plate 231, a moving rod 232, and a ranging sensor body 233. The moving rod 232 is fixedly connected to both sides of the sliding plate 231, and the moving rod 232 is slidably connected to the mounting frame 220. Several ranging sensor bodies 233 are evenly installed on one side of the sliding plate 231. The arrangement of the sliding plate 231, the moving rod 232, and the ranging sensor body 233 facilitates the detection of the flatness of the stainless steel plate. The ranging sensor body 233 can be, but is not limited to, laser ranging sensors, ultrasonic ranging sensors, etc.

[0037] In a specific configuration, a drive assembly 240 is provided on one side of the mounting frame 220. The drive assembly 240 includes a gear 241, a gear plate 242, a rotating shaft 243, a rotating plate 244, a first connecting shaft 245, a connecting rod 246, a second connecting shaft 247, and a rotating block 248. The gear plate 242 is fixedly connected to the support rod 120, the gear 241 is fixedly connected to the outer ring of the rotating shaft 243, and the gear 241 meshes with the gear plate 242. The rotating shaft 243 is rotatably connected to the mounting frame 220, and the rotating plate 244 is fixedly connected to one end of the rotating shaft 243. The first connecting shaft... 245 is fixedly connected to the rotating plate 244, the rotating block 248 is fixedly connected to the sliding plate 231, the second connecting shaft 247 is fixedly connected to one side of the rotating block 248, and the two ends of the connecting rod 246 are rotatably connected to the first connecting shaft 245 and the second connecting shaft 247 respectively. The arrangement of gear 241, gear plate 242, rotating shaft 243, rotating plate 244, first connecting shaft 245, connecting rod 246, second connecting shaft 247 and rotating block 248 can easily drive multiple ranging sensor bodies 233 to reciprocate, thereby improving the detection range.

[0038] In the specific setup, a controller body 250 and an alarm body 260 are respectively installed on one side of the mounting frame 220. The distance sensor body 233 and the alarm body 260 are both electrically connected to the controller body 250. The controller body 250 can be a single-chip microcomputer, which is common in the prior art, while the alarm body 260 can be a buzzer alarm or a sound and light alarm, which is commonly used in the prior art. The distance sensor body 233 detects and transmits the detection data to the controller body 250. When the distance values ​​are consistent, it indicates that the surface of the stainless steel plate is flat. When there are differences in the distance values, it indicates that the surface of the stainless steel plate is uneven. At this time, the controller body 250 controls the alarm body 260 to work and sound an alarm to indicate that the plate surface is uneven.

[0039] The working principle of the flatness testing device for stainless steel plate production is as follows: When using the device, the stainless steel plate is placed on two L-shaped fixed plates 130. Two electric push rods 140 are activated to synchronously push the clamping plate 150 to clamp the plate. During testing, the servo motor 212 drives the ball screw pair 213 to rotate, causing the screw nut pair 214 to reciprocate along the limit rod 215. This synchronously drives the two mounting frames 220 to move laterally along the first sliding rod 160, facilitating simultaneous testing of both sides of the plate. During this movement, the toothed plate 242 fixed to the support rod 120 meshes with the gear 241, driving the rotation... Shaft 243 drives the rotating plate 244 to rotate, and through the linkage of the first connecting shaft 245, the connecting rod 246 and the second connecting shaft 247, pushes the rotating block 248 and the sliding plate 231 to slide within the mounting frame 220 via the moving rod 232, realizing the reciprocating longitudinal movement of multiple distance sensor bodies 233, thereby improving the detection range. The detection data of the distance sensor bodies 233 are transmitted to the controller body 250. When the distance values ​​are all consistent, it indicates that the surface of the stainless steel plate is flat. When there are differences in the distance values, it indicates that the surface of the stainless steel plate is uneven. At this time, the controller body 250 controls the alarm body 260 to work and alarm, indicating that the plate surface is uneven.

[0040] It should be noted that the specific models and specifications of the electric push rod 140, servo motor 212, distance sensor body 233, controller body 250 and alarm body 260 need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0041] The power supply and operating principles of the electric actuator 140, servo motor 212, distance sensor body 233, controller body 250, and alarm body 260 are clear to those skilled in the art and will not be described in detail here.

[0042] The above are merely specific embodiments of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A flatness testing device for stainless steel plate production, characterized in that, The system includes a fixing structure (10), which comprises a base plate (110), a support rod (120), two L-shaped fixing plates (130), an electric push rod (140), and a clamping plate (150). The support rod (120) is fixedly connected to each of the four corners of the base plate (110). The two L-shaped fixing plates (130) are fixedly connected to the support rod (120). The electric push rod (140) is installed on one side of each of the two L-shaped fixing plates (130). The clamping plate... (150) is fixedly connected to the movable end of the electric push rod (140); detection structure (20), the detection structure (20) includes a reciprocating sliding assembly (210), two mounting frames (220) and a detection assembly (230), the reciprocating sliding assembly (210) is fixedly connected to the support rod (120), the two mounting frames (220) are both connected to the reciprocating sliding assembly (210), and the detection assembly (230) is slidably connected in both mounting frames (220).

2. The flatness testing device for stainless steel plate production according to claim 1, characterized in that, The reciprocating sliding assembly (210) includes a connecting frame (211), a servo motor (212), a ball screw pair (213), a screw nut pair (214), and a limiting rod (215). The connecting frame (211) is fixedly connected to the support rod (120). The servo motor (212) is installed on one side of the connecting frame (211). The ball screw pair (213) is fixedly connected to the output end of the servo motor (212). The ball screw pair (213) is rotatably connected to the connecting frame (211). The screw nut pair (214) is threadedly connected to the ball screw pair (213). The limiting rod (215) is fixedly connected inside the connecting frame (211). The screw nut pair (214) is slidably connected to the limiting rod (215). Two mounting frames (220) are fixedly connected to both sides of the screw nut pair (214).

3. The flatness testing device for stainless steel plate production according to claim 1, characterized in that, The detection component (230) includes a sliding plate (231), a moving rod (232), and a ranging sensor body (233). The moving rod (232) is fixedly connected to both sides of the sliding plate (231). The moving rod (232) is slidably connected to the mounting frame (220). Several ranging sensor bodies (233) are evenly installed on one side of the sliding plate (231).

4. The flatness testing device for stainless steel plate production according to claim 3, characterized in that, A drive assembly (240) is provided on one side of the mounting frame (220). The drive assembly (240) includes a gear (241), a toothed plate (242), a rotating shaft (243), a rotating plate (244), a first connecting shaft (245), a connecting rod (246), a second connecting shaft (247), and a rotating block (248). The toothed plate (242) is fixedly connected to the support rod (120), the gear (241) is fixedly connected to the outer ring of the rotating shaft (243), and the gear (241) is fixedly connected to the toothed plate (242). The rotating shaft (243) is rotatably connected to the mounting frame (220), the rotating plate (244) is fixedly connected to one end of the rotating shaft (243), the first connecting shaft (245) is fixedly connected to the rotating plate (244), the rotating block (248) is fixedly connected to the sliding plate (231), the second connecting shaft (247) is fixedly connected to one side of the rotating block (248), and the two ends of the connecting rod (246) are rotatably connected to the first connecting shaft (245) and the second connecting shaft (247) respectively.

5. The flatness testing device for stainless steel plate production according to claim 4, characterized in that, The controller body (250) and the alarm body (260) are respectively installed on one side of the mounting frame (220). The distance sensor body (233) and the alarm body (260) are both electrically connected to the controller body (250).

6. The flatness testing device for stainless steel plate production according to claim 1, characterized in that, Two first slide rods (160) are fixedly connected to one side of the support rod (120), and the two mounting frames (220) are slidably connected to the two first slide rods (160) respectively.

7. The flatness testing device for stainless steel plate production according to claim 1, characterized in that, A second slide rod (170) is fixedly connected to one side of the clamping plate (150), and the second slide rod (170) is slidably connected to the L-shaped fixing plate (130).

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