Visual correction device for dough sticks

Abstract

A forming correction machine comprises a forming correction frame and a third chain transmission mechanism, the third chain transmission mechanism is arranged in the forming correction frame and used for obliquely lifting dough rolls from bottom to top, and a dough roll feeding structure used for feeding materials to the third chain transmission mechanism is arranged on one side of the bottom of the third chain transmission mechanism. A transition roller is arranged between the third chain transmission mechanism and the straightening belt, the third chain transmission mechanism is provided with a correction mechanism used for correcting the position of a dough roll on the third chain transmission mechanism, and the forming correction frame is provided with a visual camera used for detecting the dough roll on the third chain transmission mechanism. A rotating roller and a transition claw are matched with a first gap groove in a dough roll lifting hanging plate, dough rolls can be accurately grabbed and conveyed to a third chain transmission mechanism, stable feeding is achieved, a shifting motor drives a lead screw through a gear transmission mechanism, a driving push plate and a driven push plate are driven, the dough roll lifting hanging plate is made to move in the axial direction, and the positions of the dough rolls are accurately corrected.

Description

Technical Field

[0001] This utility model relates to the field of bread processing technology, specifically to a visual correction device for dough rolls. Background Technology

[0002] In the processing of rolled dough, operations such as feeding, position correction, inspection, and folding / bending are required to ensure that the dough achieves the desired shape and positional accuracy. Roll processing has strict requirements for positional accuracy. Visual inspection can accurately capture the actual position of the dough and, after comparison with a standard position, adjust it through a correction mechanism to ensure that the dough is in the accurate position in subsequent processing stages. This avoids shape and size discrepancies due to positional deviations, reducing the generation of defective and scrap products. For example, if the initial position is inaccurate when folding and bending the dough, the shape will be distorted after folding, affecting product quality. Current technology cannot achieve precise correction of the rolled dough. Utility Model Content

[0003] The purpose of this invention is to solve the above-mentioned problems by providing a visual correction device for dough rolls, which aims to overcome the shortcomings of the prior art, as detailed below.

[0004] To achieve the above objectives, the present invention provides the following technical solution:

[0005] This utility model provides a visual correction device for dough rolls. The forming correction machine includes a forming correction frame and a third chain drive mechanism inside it for lifting the dough rolls from bottom to top at an incline. A dough roll feeding structure is provided on one side of the bottom of the third chain drive mechanism for feeding the dough rolls to it. A transition roller is provided between the third chain drive mechanism and the straightening belt. A correction mechanism is provided on the third chain drive mechanism for correcting the position of the dough rolls on it. A visual camera is provided on the forming correction frame for detecting the dough rolls on the third chain drive mechanism. A deflector claw assembly for folding and bending the dough rolls is provided above the transition roller.

[0006] Preferably, the roll feeding structure includes a rotating roller, one end of which is driven to rotate by a sixth motor fixedly mounted on the forming correction frame. The outer side of the rotating roller is provided with several sets of transition claws evenly distributed around its central axis, each set including several transition claws evenly distributed along the axial direction of the rotating roller.

[0007] Preferably, the third chain drive mechanism has two parallel distributions, and the third chain drive mechanism includes two third sprockets, which are meshed and connected to each other by a third chain.

[0008] Preferably, a number of chain driven plates are evenly distributed between the two third chains along their transmission direction, and the chain driven plates are provided with a face roll lifting hanger that can be adjusted by moving along the axial direction of the third sprocket under the drive of the correction mechanism.

[0009] Preferably, the cross-sectional shape of the roll lifting plate is J-shaped, and the roll lifting plate has a plurality of evenly distributed first gap grooves that mate with the transition claws one by one along the axial direction of the third sprocket.

[0010] Preferably, the correction mechanism includes a lead screw rotatably disposed between two third sprockets, a lead screw nut disposed on the lead screw, an active push plate fixedly disposed on the lead screw nut, driven push plates distributed on both sides of the active push plate disposed on the roll lifting hanger, and a positioning motor disposed on the forming correction frame, the output shaft end of the positioning motor being connected to one end of the lead screw through a gear transmission mechanism.

[0011] Preferably, the forming correction frame is provided with a fourth motor for driving the transition roller to rotate, the stop pawl assembly includes a stop pawl hinged to the forming correction frame, and the forming correction frame is provided with a second cylinder for driving the stop pawl to rotate hingedly.

[0012] Preferably, the two sides of the stop claw are provided with two turntables symmetrically distributed around it. The two turntables are arranged in an inclined figure-eight shape. Each turntable is provided with two claws symmetrically distributed around its rotation axis. The claws have a J-shaped outline. The two turntables are respectively provided with a linear adjustment structure on the opposite side for adjusting the distance between them.

[0013] Preferably, the push rod head of the linear adjustment structure is rotatably connected to the turntable via a rotary joint, and a fifth motor for driving the turntable is provided on the forming correction frame. The output shaft of the fifth motor is connected to the turntable via a toothed belt drive structure, and the turntable and the driven shaft of the toothed belt drive structure are connected to each other by a universal joint.

[0014] Preferably, the two sides of the stop are provided with two arc-shaped guide plates symmetrically distributed with the stop as the center, and the arc-shaped guide plates are fixedly mounted on the forming correction frame.

[0015] The beneficial effects are:

[0016] 1. By using the rotating rollers and transition claws in conjunction with the first gap groove on the dough roll lifting plate, the dough roll can be accurately grabbed and conveyed to the third chain drive mechanism, achieving stable feeding.

[0017] 2. The positioning motor drives the lead screw through the gear transmission mechanism, which in turn drives the active push plate and the driven push plate, causing the face roll lifting hanger to move axially and accurately correct the face roll position.

[0018] 3. The vision camera detects parameters such as the position and shape of the roll, providing feedback information for the operation of the calibration mechanism and ensuring processing accuracy.

[0019] 4. The fifth motor drives the turntable and the pawl, which, together with the stop pawl and the arc-shaped guide plate, realizes the W-shaped folding and bending of the roll. The linear adjustment structure can adjust the spacing to adapt to rolls of different sizes.

[0020] 5. The transition roller can smoothly transition the dough roll on the third chain drive mechanism to the straightening belt, ensuring the continuity of dough roll conveying. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a perspective view of the present invention;

[0023] Figure 2 This is a utility model Figure 1 The main view;

[0024] Figure 3 This is a utility model Figure 1 The second-direction stereoscopic view;

[0025] Figure 4 This is a perspective view of the molding and straightening machine of this utility model;

[0026] Figure 5 This is a utility model Figure 4 A magnified view of part A;

[0027] Figure 6 This is a utility model Figure 4 The second-direction stereoscopic view;

[0028] Figure 7 This is a partial cross-sectional view of the correction mechanism of this utility model.

[0029] The reference numerals in the attached drawings are explained as follows: 8. Forming and straightening machine; 801. Third sprocket; 802. Third chain; 803. Roll lifting plate; 804. Positioning motor; 805. Vision camera; 806. Transition roller; 807. Fourth motor; 808. Transition claw; 809. Linear adjustment structure; 810. Arc-shaped guide plate; 811. Sixth motor; 812. First gap groove; 813. Rotary roller; 814. Rotary joint; 815. Universal joint; 816. Turntable; 817. Claw; 818. Second cylinder; 819. Stop claw; 820. Gear transmission mechanism; 821. Driven push plate; 822. Lead screw; 823. Lead screw nut; 824. Active push plate; 825. Fifth motor; 826. Chain driven plate; Alignment belt. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0031] See Figures 1-7 As shown, this utility model provides a visual correction device for dough rolls. The main function of the forming and correcting machine 8 is to perform a series of operations on the dough rolls, including feeding, position correction, detection, and folding and bending, to ensure that the dough rolls achieve the required shape and positional accuracy. The forming and correcting machine 8 includes a forming and correcting frame and an internal third chain drive mechanism for lifting the dough rolls from bottom to top. A dough roll feeding structure is provided on one side of the bottom of the third chain drive mechanism for feeding it. A transition roller 806 is provided between the third chain drive mechanism and the straightening belt 9. The function of the transition roller 806 is to smoothly transition the dough rolls on the third chain drive mechanism to the straightening belt 9, ensuring the continuity of dough roll conveying. The third chain drive mechanism is equipped with a correction mechanism for correcting the position of the roll on it. The forming correction frame is equipped with a vision camera 805 for detecting the roll on the third chain drive mechanism. The camera is mounted on the forming correction frame and is used to detect the roll on the third chain drive mechanism. It can detect parameters such as the position and shape of the roll and provide feedback information for subsequent correction mechanism operations. Above the transition roller 806, there is a deflector claw assembly for realizing the folding and bending of the roll.

[0032] The dough roll feeding structure includes a rotating roller 813. One end of the rotating roller 813 is driven to rotate by a sixth motor 811 fixedly mounted on the forming and correcting frame. Several sets of transition claws 808 are evenly distributed around the central axis of the rotating roller 813 on its outer side. Each set includes several transition claws 808 evenly distributed along the axial direction of the rotating roller 813. When the rotating roller 813 rotates, the transition claws 808 grab the dough roll and convey it to the dough roll lifting plate 803 of the third chain drive mechanism, thus feeding the dough roll to the third chain drive mechanism. The first gap groove 812 on the dough roll lifting plate 803 engages with each transition claw 808, facilitating accurate placement of the dough roll onto the dough roll lifting plate 803 by the transition claws 808.

[0033] The third chain drive mechanism comprises two parallelly distributed third sprockets 801, which are meshed and connected by a third chain 802. A plurality of chain driven plates 826 are evenly distributed between the two third chains 802 along their transmission direction. Each chain driven plate 826 has a roll lifting hanger 803 that can be adjusted and moved axially along the third sprockets 801 under the drive of a correction mechanism. This hanger is used to mount the roll and, with the transmission of the third chain 802, drives the roll to move. The roll lifting hanger 803 has a J-shaped cross-section and a plurality of evenly distributed first clearance grooves 812 that mate with transition claws 808 along the axial direction of the third sprockets 801.

[0034] The correction mechanism includes a lead screw 822 rotatably mounted between two third sprockets 801, a lead screw nut 823 mounted on the lead screw 822, an active push plate 824 fixedly mounted on the lead screw nut 823, driven push plates 821 distributed on both sides of the active push plate 824 mounted on the roll lifting hanger 803, and a positioning motor 804 mounted on the forming correction frame. The output shaft of the positioning motor 804 is connected to one end of the lead screw 822 via a gear transmission mechanism 820. Through the above specific structural design, the positioning motor 804 drives the lead screw 822 to rotate via the gear transmission mechanism 820, and the lead screw nut 823 moves on the lead screw 822, thereby driving the active push plate 824 to move. The driven push plates 821 on both sides of the active push plate 824 are set on the roll lifting hanger 803. When the active push plate 824 moves, it will push the driven push plates 821, thereby causing the roll lifting hanger 803 to move along the axial direction of the third sprocket 801, realizing the correction of the roll position and ensuring the accurate position of the roll on the third chain drive mechanism.

[0035] The forming and correcting frame is equipped with a fourth motor 807 for driving the transition roller 806 to rotate. The deflector assembly includes a deflector 819 hinged to the forming and correcting frame, which can block and guide the roll as it passes by, and work with the deflector 817 to achieve the folding and bending operation of the roll. The forming and correcting frame is equipped with a second cylinder 818 for driving the deflector 819 to rotate hingedly.

[0036] Two turntables 816 are symmetrically distributed on both sides of the stop pawl 819, with the stop pawl 819 as the center. The two turntables 816 are arranged in an inclined V-shape. Each turntable 816 is provided with two pawls 817 symmetrically distributed with the rotation axis as the center. The pawls 817 have a J-shaped outline. On the opposite side of each turntable 816, there is a linear adjustment structure 809 for adjusting the distance between them. The push rod head of the linear adjustment structure 809 is rotatably connected to the turntable 816 through a rotary joint 814. A fifth motor 825 is installed on the forming and correcting frame to drive the turntable 816 to rotate. The output shaft of the fifth motor 825 is connected to the turntable 816 via a toothed belt drive structure, and the turntable 816 and the driven shaft of the toothed belt drive structure are connected by a universal joint 815. The fifth motor 825 drives the turntable 816 to rotate via the toothed belt drive structure. When the turntable 816 rotates, the pawls 817 apply force to the roll and move closer together, cooperating with the stop pawls 819 to achieve the folding and bending of the roll. A linear adjustment structure 809 is used to adjust the distance between the two turntables 816 to adapt to the processing requirements of rolls of different sizes. The rotary joint 814 and the universal joint 815 ensure flexibility and stability during the transmission process.

[0037] Two arc-shaped guide plates 810 are symmetrically distributed on both sides of the stop claw 819, with the arc-shaped guide plates 810 fixedly mounted on the forming and correction frame. The arc-shaped guide plates 810 play a guiding role during the folding and bending process of the roll, so that the roll moves along a predetermined trajectory and ensures the folding and bending effect.

[0038] Working principle:

[0039] In operation, the sixth motor 811 of the forming and straightening machine 8 drives the rotating roller 813 to rotate. The transition claw 808 on the rotating roller 813 feeds material to the third chain transmission mechanism, which consists of two third sprockets 801 and a third chain 802. The vision camera 805 detects the roll, and the shifting motor 804 of the third chain transmission mechanism drives the lead screw 822 to rotate through the gear transmission mechanism 820. The lead screw nut 823 drives the active push plate 824 to move, and the driven push plate 821 moves accordingly to correct the position of the roll. The fourth motor 807 drives the transition roller 806 to rotate, the second cylinder 818 drives the stop claw 819 to rotate, and the fifth motor 825 drives the component consisting of the turntable 816 and the shift claw 817 to rotate through the toothed belt transmission structure, performing a W-shaped folding bend on the roll that has passed through the transition roller 806. The arc-shaped guide plate 810 assists in the movement of the roll.

[0040] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A visual correction device for a dough roll, characterized in that: The system includes a forming and straightening machine (8), which includes a forming and straightening frame and a third chain drive mechanism inside it for lifting the face roll from bottom to top. A face roll feeding structure is provided on one side of the bottom of the third chain drive mechanism for feeding it. A transition roller (806) is provided between the third chain drive mechanism and the straightening belt (9). A straightening mechanism is provided on the third chain drive mechanism for correcting the position of the face roll. A vision camera (805) is provided on the forming and straightening frame for detecting the face roll on the third chain drive mechanism. A deflector claw assembly for folding and bending the face roll is provided above the transition roller (806).

2. The visual correction device for a dough roll according to claim 1, characterized in that: The dough roll feeding structure includes a rotating roller (813). One end of the rotating roller (813) is driven to rotate by a sixth motor (811) fixed on the forming correction frame. The outer side of the rotating roller (813) is provided with several sets of transition claws (808) evenly distributed around its central axis. Each set includes several transition claws (808) evenly distributed along the axial direction of the rotating roller (813).

3. The visual correction device for a dough roll according to claim 1, characterized in that: The third chain drive mechanism has two parallel distributions, and the third chain drive mechanism includes two third sprockets (801), which are meshed with each other and connected by a third chain (802).

4. The visual correction device for a dough roll according to claim 3, characterized in that: Between the two third chains (802), a number of chain driven plates (826) are evenly distributed along their transmission direction. The chain driven plates (826) are provided with a face roll lifting hanger (803) that can be adjusted by moving along the axial direction of the third sprocket (801) under the drive of the correction mechanism.

5. The visual correction device for a dough roll according to claim 4, characterized in that: The cross-sectional shape of the roll lifting plate (803) is J-shaped. The roll lifting plate (803) has a number of evenly distributed first gap grooves (812) that cooperate with the transition claws (808) along the axial direction of the third sprocket (801).

6. The visual correction device for a dough roll according to claim 5, characterized in that: The correction mechanism includes a lead screw (822) rotatably disposed between two third sprockets (801), a lead screw nut (823) disposed on the lead screw (822), an active push plate (824) fixedly disposed on the lead screw nut (823), a driven push plate (821) distributed on both sides of the active push plate (824) disposed on the roll lifting hanging plate (803), and a positioning motor (804) disposed on the forming correction frame. The output shaft end of the positioning motor (804) is connected to one end of the lead screw (822) through a gear transmission mechanism (820).

7. The visual correction device for a dough roll according to claim 6, characterized in that: The forming correction frame is provided with a fourth motor (807) for driving the transition roller (806) to rotate. The pawl assembly includes a pawl (819) hinged on the forming correction frame. The forming correction frame is provided with a second cylinder (818) for driving the pawl (819) to rotate hingedly.

8. The visual correction device for a dough roll according to claim 7, characterized in that: The stop pawl (819) has two turntables (816) symmetrically distributed on both sides with the stop pawl (819) as the center. The two turntables (816) are arranged in an inclined figure-eight shape. Each turntable (816) has two pawls (817) symmetrically distributed with the rotation axis as the center. The pawls (817) have a J-shaped outline. The two turntables (816) are respectively provided with a linear adjustment structure (809) on the opposite side for adjusting the distance between them.

9. The visual correction device for a dough roll according to claim 8, characterized in that: The push rod head of the linear adjustment structure (809) is rotatably connected to the turntable (816) via a rotary joint (814). The forming correction frame is provided with a fifth motor (825) for driving the turntable (816) to rotate. The output shaft of the fifth motor (825) is connected to the turntable (816) via a toothed belt drive structure. The turntable (816) and the driven shaft of the toothed belt drive structure are connected to each other by a universal joint (815).

10. The visual correction device for a dough roll according to claim 9, characterized in that: The stop claw (819) has two arc-shaped guide plates (810) symmetrically distributed on both sides with the stop claw (819) as the center. The arc-shaped guide plates (810) are fixedly mounted on the forming correction frame.

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