Pulse type jar knocker

By designing a pulse-type vibrator to provide targeted auxiliary vibration to the lower end of the filter bag, the problem of poor dust removal effect at the lower end of the filter bag was solved, realizing all-round and efficient dust removal of the filter bag and improving the purification efficiency of the dust removal equipment.

CN224194331UActive Publication Date: 2026-05-05SICHUAN ZHENAN ENERGY TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SICHUAN ZHENAN ENERGY TECHNOLOGY CO LTD
Filing Date
2025-05-29
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing pulse jet baghouse dust collectors have good dust removal efficiency in the middle section when the bag expands, but poor dust removal efficiency at the lower end, resulting in uneven dust removal.

Method used

Design a pulse-type shock absorber, including components such as an air box, a main pulse tube, an auxiliary pulse tube, a piston, a counterweight disc, a moving rod, and a striking ball. The pulse shock mechanism provides targeted auxiliary shocks to the lower end of the filter bag, and the main pulse tube expands the filter bag as a whole for dust removal.

Benefits of technology

It achieves all-round and efficient dust removal from the top to the bottom of the filter bag, improves the cleanliness of the filter bag, and ensures the overall purification efficiency of the dust removal equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224194331U_ABST
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Abstract

The utility model relates to the field of jar knockers and discloses a pulse type jar knocker which comprises an air box, a main pulse tube is fixedly arranged on the air box, and a pulse jarring mechanism is arranged on the main pulse tube. The pulse jarring mechanism comprises an auxiliary pulse pipe, a piston piece, a hollow piece, a balance weight disc, a side rod, a moving rod, a knocking ball and a hinge piece. The auxiliary pulse tube is fixedly installed on the main pulse tube, the top of the piston piece is fixedly connected with the balance weight disc, the piston piece is installed in the auxiliary pulse tube in a sliding and sealing mode, the top of the auxiliary pulse tube is fixedly connected with the hollow piece, the moving rod is installed on the hollow piece in a sliding mode, and the knocking ball is fixedly connected with the moving rod. And connecting lugs are fixedly arranged on the moving rod and the counterweight disc. The utility model has the following advantages and effects: all-directional high-efficiency dust removal from the upper end to the lower end of the filter bag is realized, the cleanliness of the filter bag is greatly improved, and the overall purification efficiency of dust removal equipment is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of shock device technology, and in particular to a pulse-type shock device. Background Technology

[0002] The pulse jet baghouse dust collector is a new type of high-efficiency pulse jet baghouse dust collector that is an improvement on the traditional baghouse dust collector. To further improve the pulse jet baghouse dust collector, the modified version retains its advantages such as high purification efficiency, large gas handling capacity, stable performance, convenient operation, long filter bag life, and low maintenance workload.

[0003] In existing pulse jet baghouse dust collectors, dust removal is achieved by applying pressure to the long filter bag through a pulse system, causing the bag to expand and the dust on the surface of the bag to fall off. However, when the bag expands, the middle part floats more and the dust removal effect is better, but the lower part of the bag floats less and cannot achieve a good dust removal effect. Therefore, it is necessary to design a pulse jet vibrator to solve the above problems.

[0004] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0005] The purpose of this invention is to provide a pulse-type shock absorber to solve the above-mentioned problems.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a pulse-type shock device, comprising:

[0007] An air chamber, on which a main pulse tube is fixedly installed, and on which a pulse vibration mechanism is installed;

[0008] The pulse shock mechanism includes an auxiliary pulse tube, a piston, a hollow component, a counterweight disc, a side rod, a moving rod, a striking ball, and a hinge.

[0009] The auxiliary pulse tube is fixedly installed on the main pulse tube. The top of the piston is fixedly connected to the counterweight disc. The piston is slidably and sealed inside the auxiliary pulse tube. The top of the auxiliary pulse tube is fixedly connected to the hollow part. The moving rod is slidably installed on the hollow part. The striking ball is fixedly connected to the moving rod. Both the moving rod and the counterweight disc are fixedly provided with connecting ears. The hinge is hingedly installed on the connecting ears.

[0010] A further feature of this invention is that the pulse shock mechanism further includes a pulse valve, a solenoid valve one, and a solenoid valve two. The pulse valve is installed on the main pulse tube, the solenoid valve one is installed on the main pulse tube, and the solenoid valve two is installed on the auxiliary pulse tube.

[0011] A further feature of this invention is that the auxiliary pulse tube has a side hole.

[0012] By adopting the above technical solution, exhaust treatment can be facilitated.

[0013] A further feature of this invention is that a filter bag is installed on the main pulse tube, and a side rod is fixedly installed on the filter bag.

[0014] A further feature of this invention is that the hollow component has multiple movable holes, and the movable rod is slidably installed in the movable holes.

[0015] By adopting the above technical solution, the movable pole can be moved easily.

[0016] A further feature of this invention is that the number of side rods is multiple, and the multiple side rods are arranged in a ring with equal spacing.

[0017] By adopting the above technical solution, it is convenient to uniformly vibrate the filter bag.

[0018] A further feature of this invention is that the bottom of the counterweight disc is in contact with the inner wall of the bottom of the hollow component.

[0019] A further feature of this invention is that the auxiliary pulse tube is internally connected to the main pulse tube.

[0020] The beneficial effects of this utility model are:

[0021] This invention addresses the problem of uneven dust removal in traditional pulse baghouse dust collectors by incorporating a pulse vibration mechanism. This vibrator provides targeted auxiliary vibration to the lower end of the filter bag, compensating for the poor dust removal effect at the bottom of the bag. Combined with the expansion and dust removal of the entire filter bag by the main pulse tube, it achieves all-round and efficient dust removal from the top to the bottom of the filter bag, greatly improving the cleanliness of the filter bag and ensuring the overall purification efficiency of the dust removal equipment. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1 This is a schematic diagram of the structure of a pulse-type shocker proposed in this utility model.

[0024] Figure 2This is a cross-sectional structural diagram of a pulse-type shocker proposed in this utility model.

[0025] Figure 3 yes Figure 1 A schematic diagram of part A in the diagram.

[0026] Figure 4 yes Figure 2 A schematic diagram of part B in the diagram.

[0027] In the diagram, 1. Air chamber; 2. Main pulse tube; 3. Auxiliary pulse tube; 4. Pulse valve; 5. Filter bag; 6. Piston; 7. Hollow component; 8. Counterweight disc; 9. Side rod; 10. Moving rod; 11. Striking ball; 12. Connecting ear; 13. Hinge; 14. Solenoid valve one; 15. Solenoid valve two; 16. Side hole. Detailed Implementation

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection" and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood through the specific circumstances.

[0029] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0030] See Figure 1 , Figure 2 , Figure 3 and Figure 4 This utility model provides a pulse-type shocker, comprising:

[0031] Air box 1, main pulse tube 2 is fixedly installed on air box 1, and pulse vibration mechanism is installed on main pulse tube 2. It should be noted that the filter bag 5 is dusted by pulse action. The pulse vibration mechanism can perform pulse vibration treatment on the lower part of the filter bag 5, and perform auxiliary dust removal on the lower part of the filter bag 5, so as to improve the overall dust removal effect of the filter bag 5.

[0032] The pulse shock mechanism includes an auxiliary pulse tube 3, a piston 6, a hollow part 7, a counterweight disc 8, a side rod 9, a moving rod 10, a striking ball 11, and a hinge 13;

[0033] The auxiliary pulse tube 3 is fixedly installed on the main pulse tube 2. The top of the piston 6 is fixedly connected to the counterweight disc 8. The piston 6 is slidably and sealed inside the auxiliary pulse tube 3. The top of the auxiliary pulse tube 3 is fixedly connected to the hollow part 7. The moving rod 10 is slidably installed on the hollow part 7. The striking ball 11 is fixedly connected to the moving rod 10. Both the moving rod 10 and the counterweight disc 8 are fixedly provided with connecting ears 12. The hinge 13 is hingedly installed on the connecting ears 12.

[0034] With the above structure, closing solenoid valve 14 and opening solenoid valve 15 activates pulse valve 4. Compressed air in air box 1 enters auxiliary pulse pipe 3 through main pulse pipe 2 and then impacts piston 6, causing piston 6 to drive counterweight disc 8. Through the cooperation of connecting lug 12 and hinge 13, multiple moving rods 10 can drive striking ball 11 to move, causing striking ball 11 to vibrate side rod 9, thus vibrating filter bag 5 and shaking off dust at the lower end of filter bag 5, thus assisting in dust removal at the lower end of filter bag 5 and improving the overall dust removal effect of filter bag 5. Then, piston 6 moves above side hole 16, and pulse air is discharged to the outside through side hole 16. Subsequently, counterweight disc 8 moves back to its original position due to its own gravity.

[0035] Specifically, the pulse shock mechanism also includes a pulse valve 4, a solenoid valve 14, and a solenoid valve 2. The pulse valve 4 is installed on the main pulse tube 2, the solenoid valve 14 is installed on the main pulse tube 2, and the solenoid valve 2 is installed on the auxiliary pulse tube 3.

[0036] With the above structure, first open solenoid valve 14 and close solenoid valve 2 15, start pulse valve 4, and the compressed air in air box 1 enters the filter bag 5 through main pulse pipe 2, which expands the filter bag 6 and performs dust removal treatment on the filter bag 6.

[0037] Specifically, the auxiliary pulse tube 3 is internally connected to the main pulse tube 2. The auxiliary pulse tube 3 has a side hole 16. It should be noted that the side hole 16 is designed to facilitate the discharge of pulsed air after it impacts the piston 6.

[0038] Specifically, a filter bag 5 is installed on the main pulse tube 2, and side rods 9 are fixedly installed on the filter bag 5. There are multiple side rods 9, and the multiple side rods 9 are arranged in a ring with equal intervals. It should be noted that the filter bag 5 is subjected to dust removal by shaking the side rods 9.

[0039] Specifically, the hollow component 7 has multiple moving holes, and the moving rod 10 is slidably installed in the moving holes. It should be noted that this allows the moving rod 10 to move stably in the lateral direction.

[0040] Specifically, the bottom of the counterweight disc 8 contacts the inner wall of the bottom of the hollow part 7. It should be noted that the counterweight disc 8 is subject to a limiting treatment.

[0041] Working principle:

[0042] S1: When the pulse vibrator is not working, solenoid valve 14 is in the open state, solenoid valve 2 is in the closed state, piston 6 is located at the bottom of auxiliary pulse tube 3, the bottom of counterweight disc 8 is in contact with the inner wall of the bottom of hollow part 7, moving rod 10 is in the initial position on hollow part 7, and striking ball 11 is not in contact with side rod 9. When it is necessary to remove dust from filter bag 5, pulse valve 4 is activated, and compressed air in air box 1 enters filter bag 5 through main pulse tube 2, causing filter bag 5 to expand, thereby shaking off surface dust and achieving preliminary dust removal from filter bag 5.

[0043] S2: After the main pulse tube 2 removes dust from the filter bag 5, close the solenoid valve 14, open the solenoid valve 2 15, and start the pulse valve 4 again. At this time, the compressed air in the air box 1 enters the auxiliary pulse tube 3 through the main pulse tube 2. Since the piston 6 is slidably sealed in the auxiliary pulse tube 3 and the top of the piston 6 is fixedly connected to the counterweight disc 8, the compressed air impacts the piston 6, causing it to drive the counterweight disc 8 to move upward. As the piston 6 and the counterweight disc 8 rise, through the cooperation of the connecting ear 12 and the hinge 13, multiple moving rods 10 slide in the moving holes on the hollow part 7, thereby driving the striking ball 11 to move. Multiple side rods 9 are arranged in a ring with equal intervals on the filter bag 5. When the striking ball 11 moves to a certain position, it will vibrate the side rods 9. After the side rods 9 are vibrated, they will transmit the vibration to the filter bag 5, causing the dust at the lower end of the filter bag 5 to fall off, thus achieving auxiliary dust removal at the lower end of the filter bag 5, thereby improving the overall dust removal effect of the filter bag 5.

[0044] S3: When the piston 6 rises above the side hole 16, the pulse air is discharged to the outside through the side hole 16. At this time, due to the loss of the support of compressed air, the counterweight disc 8 begins to move downward due to its own weight, which drives the piston 6 to move downward back to its original position, preparing for the next shock action.

[0045] The pulse-type shock absorber provided by this utility model has been described in detail above. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of the embodiments above are only for the purpose of helping to understand the method and core idea of ​​this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made to this utility model without departing from the principle of this utility model, and these improvements and modifications also fall within the protection scope of the claims of this utility model.

Claims

1. A pulse-type shock device, characterized in that, include: An air box (1) is provided with a main pulse tube (2) fixedly installed on the air box (1), and a pulse vibration mechanism is provided on the main pulse tube (2); The pulse shock mechanism includes an auxiliary pulse tube (3), a piston (6), a hollow part (7), a counterweight disc (8), a side rod (9), a moving rod (10), a striking ball (11), and a hinge (13); The auxiliary pulse tube (3) is fixedly installed on the main pulse tube (2). The top of the piston (6) is fixedly connected to the counterweight disc (8). The piston (6) is slidably and sealed inside the auxiliary pulse tube (3). The top of the auxiliary pulse tube (3) is fixedly connected to the hollow part (7). The moving rod (10) is slidably installed on the hollow part (7). The striking ball (11) is fixedly connected to the moving rod (10). Both the moving rod (10) and the counterweight disc (8) are fixedly provided with connecting ears (12). The hinge (13) is hingedly installed on the connecting ears (12).

2. The pulse-type shocker according to claim 1, characterized in that, The pulse shock mechanism also includes a pulse valve (4), a solenoid valve one (14) and a solenoid valve two (15). The pulse valve (4) is installed on the main pulse tube (2), the solenoid valve one (14) is installed on the main pulse tube (2), and the solenoid valve two (15) is installed on the auxiliary pulse tube (3).

3. The pulse-type shocker according to claim 1, characterized in that, The auxiliary pulse tube (3) has a side hole (16).

4. A pulse-type shocker according to claim 1, characterized in that, A filter bag (5) is installed on the main pulse tube (2), and a side rod (9) is fixedly installed on the filter bag (5).

5. A pulse-type shocker according to claim 1, characterized in that, The hollow component (7) has multiple movable holes, and the movable rod (10) is slidably installed in the movable holes.

6. A pulse-type shocker according to claim 1, characterized in that, The number of side rods (9) is multiple, and the multiple side rods (9) are arranged in a ring with equal intervals.

7. A pulse-type shocker according to claim 1, characterized in that, The bottom of the counterweight disc (8) is in contact with the inner wall of the bottom of the hollow part (7).

8. A pulse-type shocker according to claim 1, characterized in that, The auxiliary pulse tube (3) is internally connected to the main pulse tube (2).