Feeding device for chemical material barrel of dyeing machine
By using a feeding device, including a stirring component and a vibrating component, in the dyeing machine's material tank, the problem of disperse dye clumping was solved, achieving uniform material dispersion and efficient dyeing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG SHAOXIAO PRINTING & DYEING CO LTD
- Filing Date
- 2024-12-13
- Publication Date
- 2026-05-05
AI Technical Summary
Disperse dyes may clump together after being left for a long time, making them unable to disperse fully when added to the dyeing tank and affecting the dyeing effect.
A feeding device for a dyeing machine's chemical tank is provided, comprising a feeding box, a stirring component, a sleeve, a sieve plate, and a vibrating component. The stirring component and the sleeve are rotated by a drive motor. After being filtered by a filter screen, the material vibrates on the sieve plate and enters the chemical tank, preventing lumpy material from entering.
It effectively prevents clumping materials from entering the mixing tank, ensures uniform material distribution, improves the dispersing effect, reduces the risk of clogging, and enhances dyeing efficiency.
Smart Images

Figure CN224194610U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of dyeing machine chemical tanks, and more particularly to a feeding device for a dyeing machine chemical tank. Background Technology
[0002] When feeding disperse dyes, the disperse dyes need to be added into the mixing tank and stirred before the dye solution is transported to the dyeing machine for use.
[0003] In related technologies, please refer to the utility model patent with authorization announcement number CN210946090U, which discloses an overflow dyeing machine, including a cylinder and a chemical tank. The chemical tank is equipped with a stirring device, which includes a stirring motor, a stirring shaft, and stirring blades. A fixed plate is provided on the chemical tank. The stirring shaft extends into the chemical tank and is rotatably connected to the fixed plate. A dispersion box is provided on the stirring shaft. The dispersion box has several through holes and a feed pipe is connected to the dispersion box. The feed pipe extends upward to pass through the fixed plate. By setting up the dispersion box, the dye is better dispersed, the stirring time is reduced, and the work efficiency is improved.
[0004] When feeding materials, a feeding box is usually used. However, disperse dyes are prone to clumping after being left for a long time. When clumped disperse dyes are put into the dyeing tank, they cannot be fully dispersed, which is not conducive to the concentration control of the dye solution and affects the dyeing effect. Utility Model Content
[0005] To address the problem of disperse dyes agglomerating and affecting the dyeing effect when added to the dyeing tank, this application provides a feeding device for the dyeing machine's dyeing tank.
[0006] The feeding device for the dyeing machine's chemical tank provided in this application adopts the following technical solution:
[0007] A feeding device for a dyeing machine's chemical tank includes a feeding box, which is mounted on and connected to the chemical tank. The feeding box has a feed pipe, a stirring element inside, and a drive motor for rotating the stirring element. A sleeve is rotatably mounted inside the feeding box, with the stirring element located inside the sleeve. A filter screen is mounted on the sleeve. A drive element for rotating the sleeve is mounted on the feeding box and connected to the drive motor. A sieve plate is located below the sleeve on the feeding box, and a vibrating element is located on the feeding box at the sieve plate.
[0008] By adopting the above technical solution, the material is fed through the feed pipe. After feeding, the drive motor drives the agitator to agitate the material. At the same time, the sleeve rotates. The agitated material is filtered through the filter screen and falls onto the upper part of the screen plate. The vibrator vibrates, and the material falls into the dissolving tank through the screen plate. The lumpy material is not easy to enter the dissolving tank. The material that enters the dissolving tank is evenly distributed and the dispersing effect is good.
[0009] Optionally, the stirring component includes a stirring shaft and stirring blades. The stirring shaft is rotatably mounted inside the feeding box and located inside the sleeve. The stirring shaft is connected to the output shaft of the drive motor. The stirring blades are disposed on the circumferential sidewall of the stirring shaft and are evenly distributed along the length of the stirring shaft.
[0010] By adopting the above technical solution, the drive motor drives the stirring shaft to rotate, which in turn drives the stirring blades to rotate, thereby stirring and dispersing the material and reducing the probability of material clumping.
[0011] Optionally, the driving component includes a second gear and a gear ring. The sleeve is rotatably mounted on the feeding box with its upward side facing up. The gear ring is rotatably mounted on the feeding box and connected to the sleeve. A first gear is coaxially arranged at the output shaft of the drive motor. The second gear is rotatably mounted on the feeding box and meshes with one side of the first gear. The side of the second gear away from the first gear meshes with the gear ring.
[0012] By adopting the above technical solution, the drive motor drives the first gear to rotate, which in turn drives the meshing second gear to rotate. The second gear drives the meshing gear ring to rotate, which in turn drives the sleeve to rotate. The sleeve rotates in the opposite direction to the stirring shaft, which drives the material to disperse better.
[0013] Optionally, the vibrating element includes a striking rod and a spring. The spring is disposed on the feeding box, the striking rod is slidably mounted on the inner side wall of the feeding box and connected to the spring, and a pushing element for pushing the striking rod to slide is disposed on the side wall of the feeding box.
[0014] By adopting the above technical solution, the pusher pushes the striking rod to slide, at which time the spring is compressed, and one end of the striking rod strikes the screen plate, reducing the probability of material accumulating on the screen plate and thus clogging the screen plate.
[0015] Optionally, the pusher includes a cam and a rotating shaft. The rotating shaft is rotatably mounted on the side wall of the feeding box, and the cam is rotatably mounted on the rotating shaft. One end of the striking rod is provided with a locking block, which is locked onto the side wall of the cam.
[0016] By adopting the above technical solution, the cam rotates to push the block, which in turn drives the striking rod to slide. The striking rod strikes the screen plate. The intermittent driving of the striking rod by the cam results in a better vibration effect on the screen plate.
[0017] Optionally, a rotating rod is rotatably installed inside the feeding box. A third gear is provided at one end of the rotating rod, which meshes with the gear ring. A first bevel gear is provided at the lower end of the rotating rod, and a second bevel gear is coaxially provided on the rotating shaft, which meshes with the first bevel gear.
[0018] By adopting the above technical solution, the drive motor drives the gear ring to rotate, which in turn drives the third gear to rotate. The third gear drives the rotating rod to rotate, which in turn drives the first bevel gear to rotate. The first bevel gear drives the meshing second bevel gear to rotate, which in turn drives the cam to rotate. The operation of driving the cam to rotate is relatively convenient.
[0019] Optionally, a striking block is provided at one end of the striking rod.
[0020] By adopting the above technical solution, the contact area between the striking block and the sieve plate is increased, resulting in a better vibration effect.
[0021] Optionally, an observation window is provided on the side wall of the feeding box.
[0022] By adopting the above technical solution, the material condition can be observed through the observation window, and it is also convenient for manual cleaning of the feeding box.
[0023] In summary, this application includes at least one of the following beneficial technical effects:
[0024] 1. Feeding is done through the feed pipe. The drive motor drives the agitator to agitate the material. The sleeve rotates and the material falls onto the upper part of the screen plate after being filtered by the filter screen. The vibrator vibrates and the material falls into the dissolving tank through the screen plate. Lumped material is not easy to enter the dissolving tank. The material that enters the dissolving tank is evenly distributed and the dispersing effect is good.
[0025] 2. The drive motor drives the cam via the rotating rod, which in turn drives the striking rod to strike, vibrating the sieve plate while stirring, making the operation relatively convenient;
[0026] 3. The striking block increases the contact area between itself and the sieve plate, resulting in a better vibration effect. Attached Figure Description
[0027] Figure 1 This is a three-dimensional structural diagram of this application.
[0028] Figure 2 This is a schematic cross-sectional view of the structure of this application along the vertical direction.
[0029] Figure 3 This is a cross-sectional view along the axis of the stirring shaft of this application.
[0030] Those skilled in the art will understand that the elements in the accompanying drawings are shown for simplicity and clarity and are not necessarily drawn to scale. For example, the size and position of some elements in the drawings may be enlarged relative to other elements to aid in understanding the embodiments of the invention.
[0031] Reference numerals: 1. Feeding box; 11. Feed pipe; 12. Rotating rod; 13. Third gear; 14. First bevel gear; 15. Mounting bracket; 16. Observation window; 2. Drive motor; 21. First gear; 3. Agitator; 31. Agitator shaft; 32. Agitator blade; 4. Sleeve; 41. Filter screen; 5. Drive component; 51. Second gear; 52. Gear ring; 521. Inner tooth; 522. Outer tooth; 6. Screen plate; 7. Vibrating component; 71. Striking rod; 711. Locking block; 712. Striking block; 72. Spring; 8. Pushing component; 81. Cam; 82. Rotating shaft; 83. Second bevel gear. Detailed Implementation
[0032] The present application will be further described in detail below with reference to the accompanying drawings.
[0033] This application discloses a feeding device for a chemical tank, referring to... Figure 1 and Figure 2 The system includes a feeding box 1, which is cylindrical and vertically mounted on a dissolving tank with its bottom connected to the inside of the tank. A feed pipe 11 is located at the top of the feeding box 1, and a drive motor 2 is mounted on it. An agitator 3 is located inside the feeding box 1 and connected to the drive motor 2. Material is fed into the feeding box 1 through the feed pipe 11, and the agitator 3 agitates the material. A sleeve 4 is rotatably mounted outside the agitator 3 inside the feeding box 1, coaxial with the feeding box 1. A filter screen 41 is located at the bottom of the sleeve 4. A drive component 5 is mounted on the feeding box 1, driving the sleeve 4 to rotate, and the material is filtered through the filter screen 41. A sieve plate 6 is located below the sleeve 4 inside the feeding box 1, and a vibrator 7 is located on the feeding box 1 at the sieve plate 6. The vibrator 7 vibrates, and the material falls through the sieve plate 6 into the dissolving tank.
[0034] Reference Figure 2 The mixing component 3 includes a mixing shaft 31 and mixing blades 32. The mixing shaft 31 is vertically rotatably installed inside the feeding box 1, and the upward end of the mixing shaft 31 is connected to the output shaft of the drive motor 2. The mixing blades 32 are arranged on the circumferential side wall of the mixing shaft 31 and are evenly distributed along the length of the mixing shaft 31. During mixing, the drive motor 2 drives the mixing shaft 31 to rotate, which in turn drives the mixing blades 32 to rotate, thereby mixing and dispersing the material.
[0035] Reference Figure 2 and Figure 3The driving component 5 includes a second gear 51 and a gear ring 52. A first gear 21 is coaxially mounted on the output shaft of the drive motor 2. The second gear 51 is rotatably mounted on the top of the feeding box 1 and meshes with one side of the first gear 21. The gear ring 52 is located on the top of the sleeve 4 and outside the feeding box 1. Inner teeth 521 are provided on the inner circumferential side wall of the gear ring 52. The side of the second gear 51 facing away from the first gear 21 meshes with the inner teeth 521 of the gear ring 52. The drive motor 2 drives the first gear 21 to rotate, which in turn drives the meshing second gear 51 to rotate. The second gear 51 drives the meshing gear ring 52 to rotate, which in turn drives the sleeve 4 to rotate. The sleeve 4 rotates in the opposite direction to the stirring shaft 31, resulting in better material dispersion.
[0036] Reference Figure 2 and Figure 3 A rotating rod 12 is vertically and rotatably installed inside the feeding box 1. One end of the rotating rod 12 passes through the top of the feeding box 1 and is located on the outside of the feeding box 1. A third gear 13 is coaxially arranged at the upward end of the rotating rod 12. An outer tooth 522 is provided at the outer circumferential side wall of the gear ring 52. One side of the third gear 13 meshes with the outer tooth 522 of the gear ring 52. A first bevel gear 14 is coaxially arranged at the downward end of the rotating rod 12. A pusher 8 is provided inside the feeding box 1. The pusher 8 includes a cam 81 and a rotating shaft 82. The rotating shaft 82 is rotatably installed on the inner side wall of the feeding box 1 and is horizontally arranged. A second bevel gear 83 is coaxially arranged on the rotating shaft 82. One side of the second bevel gear 83 meshes with one side of the first bevel gear 14. The cam 81 is rotatably installed at one end of the rotating shaft 82. When the gear ring 52 rotates, it drives the third gear 13 to rotate, which in turn drives the rotating rod 12 to rotate. The rotating rod 12 drives the first bevel gear 14 to rotate, which in turn drives the second bevel gear 83 to rotate. The second bevel gear 83 drives the rotating shaft 82 to rotate, which in turn drives the cam 81 to rotate.
[0037] Reference Figure 2 and Figure 3 The vibrating element 7 includes a striking rod 71 and a spring 72. A mounting bracket 15 is provided on the inner wall of the feeding box 1. The striking rod 71 is vertically slidably mounted on the mounting bracket 15. A locking block 711 is provided at the upward end of the striking rod 71. The side of the cam 81 is locked at the locking block 711. The spring 72 is provided on the mounting bracket 15. The spring 72 is sleeved on the striking rod 71 and connected to the striking rod 71. A striking block 712 is provided at the downward end of the striking rod 71. When the cam 81 rotates, it pushes the locking block 711, which in turn pushes the striking rod 71 to slide. At this time, the spring 72 is compressed, and the striking block 712 strikes the screen plate 6, making it difficult for materials to accumulate on the screen plate 6.
[0038] Reference Figure 1 An observation window 16 is provided on the side wall of the feeding box 1, through which the material condition can be observed and the feeding box 1 can be cleaned manually.
[0039] The implementation principle of the feeding device of the material dispensing tank in this application embodiment is as follows: the material is put into the feeding box 1, the drive motor 2 drives the stirring shaft 31 to drive the stirring blade 32 to disperse the material, and at the same time the drive motor 2 drives the gear ring 52 to rotate, causing the sleeve 4 to rotate in the opposite direction. The dispersed material falls to the screen plate 6 after being filtered by the filter screen 41. The drive motor 2 drives the cam 81 to rotate through the rotating rod 12, pushing the striking block 712 at one end of the striking rod 71 to vibrate the screen plate 6, and the material falls into the material dispensing tank through the screen plate 6.
[0040] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A feeding device for a dyeing machine's chemical tank, comprising a feeding box (1), the feeding box (1) being disposed on and connected to the chemical tank, a feeding pipe (11) being disposed on the feeding box (1), a stirring element (3) being disposed inside the feeding box (1), and a drive motor (2) being disposed on the feeding box (1) for driving the stirring element (3) to rotate, characterized in that: A sleeve (4) is rotatably installed inside the feeding box (1). The stirring component (3) is located inside the sleeve (4). A filter screen (41) is provided on the sleeve (4). A driving component (5) for driving the sleeve (4) to rotate is provided on the feeding box (1). The driving component (5) is connected to the driving motor (2). A sieve plate (6) is provided on the feeding box (1) below the sleeve (4). A vibrating component (7) is provided on the feeding box (1) at the sieve plate (6).
2. The feeding device for the dyeing machine's chemical tank according to claim 1, characterized in that: The stirring component (3) includes a stirring shaft (31) and stirring blades (32). The stirring shaft (31) is rotatably installed inside the feeding box (1) and located inside the sleeve (4). The stirring shaft (31) is connected to the output shaft of the drive motor (2). The stirring blades (32) are arranged on the circumferential sidewall of the stirring shaft (31) and are evenly distributed along the length direction of the stirring shaft (31).
3. The feeding device for the dyeing machine chemical tank according to claim 1, characterized in that: The driving component (5) includes a second gear (51) and a gear ring (52). The sleeve (4) is rotatably mounted on the feeding box (1) facing upwards. The gear ring (52) is rotatably mounted on the feeding box (1) and connected to the sleeve (4). A first gear (21) is coaxially arranged at the output shaft of the drive motor (2). The second gear (51) is rotatably mounted on the feeding box (1) and meshes with one side of the first gear (21). The side of the second gear (51) away from the first gear (21) meshes with the gear ring (52).
4. The feeding device for the dyeing machine chemical tank according to claim 3, characterized in that: The vibrating element (7) includes a striking rod (71) and a spring (72). The spring (72) is disposed on the feeding box (1). The striking rod (71) is slidably mounted on the inner side wall of the feeding box (1) and connected to the spring (72). A pushing element (8) for pushing the striking rod (71) to slide is provided on the side wall of the feeding box (1).
5. The feeding device for the dyeing machine chemical tank according to claim 4, characterized in that: The pusher (8) includes a cam (81) and a rotating shaft (82). The rotating shaft (82) is rotatably mounted on the side wall of the feeding box (1). The cam (81) is rotatably mounted on the rotating shaft (82). One end of the striking rod (71) is provided with a locking block (711). The locking block (711) is locked at the side wall of the cam (81).
6. The feeding device for the dyeing machine's chemical tank according to claim 5, characterized in that: A rotating rod (12) is rotatably installed inside the feeding box (1). A third gear (13) is provided at one end of the rotating rod (12). The third gear (13) meshes with the gear ring (52). A first bevel gear (14) is provided at the lower end of the rotating rod (12). A second bevel gear (83) is coaxially provided on the rotating shaft (82). The second bevel gear (83) meshes with the first bevel gear (14).
7. The feeding device for the dyeing machine's chemical tank according to claim 4, characterized in that: A striking block (712) is provided at one end of the striking rod (71).
8. The feeding device for the dyeing machine chemical tank according to claim 1, characterized in that: An observation window (16) is provided on the side wall of the feeding box (1).
Citation Information
Patent Citations
Overflow dyeing machine
CN210946090U