Reaction kettle for polymerization of polycarboxylic acid high-performance water reducing agent

By introducing a driving stirring component and an adjusting scraping component into the reactor, the problem of material residue was solved, and efficient cleaning of the inner wall of the reactor and the stirring rod was achieved, thus improving the flexibility of use.

CN224194749UActive Publication Date: 2026-05-05JIANGSU FULDE NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU FULDE NEW MATERIAL CO LTD
Filing Date
2025-05-28
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

In the existing reactors used for the polymerization of polycarboxylate superplasticizers, liquid residues easily remain on the inner wall of the reactor and on the stirring rods after the materials are stirred, resulting in resource waste and inconvenient cleaning.

Method used

The design includes a driving stirring assembly and an adjusting scraping assembly, comprising a stirring motor, a rotating shaft, a stirring rod, an electric push rod, and a scraper. The stirring rod stirs the material and can be extracted from the vessel body, while the scraper removes the residue.

Benefits of technology

It improves the flexibility of use of the reactor, facilitates the cleaning of the inner wall of the reactor and the stirring rod, and avoids waste of resources.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224194749U_ABST
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Abstract

The utility model discloses a reaction kettle for polymerization of a polycarboxylic acid high-performance water reducing agent, which comprises a shell, a movable sealing plate is arranged at the top of the shell, a driving and stirring assembly is arranged on the sealing plate, an adjusting and scraping assembly is arranged on the driving and stirring assembly, the driving and stirring assembly comprises a stirring motor, and the stirring motor is connected with the adjusting and scraping assembly. The stirring motor is mounted at the top of the sealing plate, and a rotating shaft is mounted at the bottom end of an output shaft of the stirring motor. According to the device, the driving stirring assembly is arranged, a polycarboxylic acid high-performance water reducing agent material in the shell can be stirred and reacted through the stirring rod, the stirring structure can be pulled out of the shell through the electric push rod, the stirring structure can be conveniently maintained and cleaned, the flexibility in use is improved, and by arranging the adjusting scraping assembly, the stirring effect is good. By means of the structure, residues on the inner wall of the shell can be conveniently scraped away, residues on the stirring rod can be conveniently scraped away, resource waste is avoided, and the using flexibility is improved.
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Description

Technical Field

[0001] This utility model relates to the field of reaction vessel technology, specifically to a reaction vessel for polymerizing high-performance polycarboxylate superplasticizer. Background Technology

[0002] Polycarboxylate superplasticizer is a cement dispersant used in cement concrete. It is applied in projects such as highways, bridges, dams, tunnels, and high-rise buildings. The production of polycarboxylate superplasticizer requires the use of a reaction vessel to realize the polymerization reaction of the raw materials.

[0003] According to application number CN202122294360.5, a reaction vessel for polymerizing polycarboxylate high-performance water-reducing agent with uniform feeding is disclosed, used for polymerizing polycarboxylate high-performance water-reducing agent; an outer shell with a storage channel connected at equal angles on the upper side; a motor, bolted to the middle of the upper part of the outer shell, and the output end of the motor is connected to a rotating rod, and the rotating rod is rotatably connected to the outer shell by bearings; including: a first rotating shaft, rotatably connected to the inner side of the outer shell, and both the upper and lower ends of the first rotating shaft are connected to the outer shell by a spiral spring.

[0004] After the reaction vessel in the above case has finished mixing the materials, liquid residue will remain on the inner wall of the vessel and the stirring rod, which can easily lead to waste of resources. Moreover, it is inconvenient to remove the internal structure of the vessel for cleaning later, which reduces the flexibility of use. Utility Model Content

[0005] The purpose of this invention is to provide a reaction vessel for polymerizing high-performance polycarboxylate superplasticizers, in order to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a reaction vessel for polymerizing polycarboxylate high-performance water-reducing agent, comprising a shell, a movable sealing plate provided on the top of the shell, a driving stirring assembly provided on the sealing plate, and an adjusting scraping assembly provided on the driving stirring assembly.

[0007] Preferably, the driving stirring assembly includes a stirring motor, which is mounted on the top of the sealing plate. A rotating shaft is mounted at the bottom end of the output shaft of the stirring motor, and the bottom end of the rotating shaft passes through the sealing plate and the housing from top to bottom and extends into the interior of the housing.

[0008] Preferably, four stirring rods are installed on both the left and right sides of the rotating shaft, and support blocks are installed on both the left and right sides of the housing. An electric push rod is installed on the top of the support block, and a movable block is installed on the top of the electric push rod. The movable block is fixedly connected to the sealing plate on the side near the sealing plate.

[0009] Preferably, the adjusting scraping assembly includes two connecting blocks, which are respectively installed on the left and right sides of the rotating shaft. The connecting blocks are fixedly connected to the rotating shaft by sliding rods, and the surface of the sliding rods is slidably connected to a slider.

[0010] Preferably, an adjusting block is installed at the bottom of the slider, and a movable scraper is provided on the surface of the stirring rod. Four scrapers located on the same side are fixedly connected by three fixing blocks, and the bottom of the adjusting block is fixedly connected to the scraper located at the top.

[0011] Preferably, a stabilizing block is installed on the stirring rod located at the top left side, and an arc-shaped scraper that cooperates with the housing is installed on the left side of the stabilizing block.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] This invention features a driving stirring assembly that uses a stirring rod to stir and react the polycarboxylate high-performance water-reducing agent material inside the shell. Furthermore, an electric push rod allows the stirring structure to be removed from the shell, facilitating maintenance and cleaning and improving operational flexibility. The adjustable scraping assembly not only easily removes residues from the inner wall of the shell but also from the stirring rod, preventing resource waste and further enhancing operational flexibility. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a structural cross-sectional view of the front view of this utility model;

[0016] Figure 3 This is a structural cross-sectional view of the front view of the adjustable scraping component of this utility model.

[0017] In the diagram: 1. Shell, 100. Sealing plate, 2. Drive stirring assembly, 21. Stirring motor, 22. Rotary shaft, 23. Stirring rod, 24. Support block, 25. Electric push rod, 26. Movable block, 3. Adjusting scraping assembly, 31. Connecting block, 32. Slide rod, 33. Slider, 34. Adjusting block, 35. Scraper, 36. Fixing block, 37. Stabilizing block, 38. Arc-shaped scraper, 39. Moving block, 310. Fastening bolt, 4. Positioning groove, 5. Positioning block, 6. Heating plate. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-3 A reaction vessel for polymerizing polycarboxylate high-performance water-reducing agent includes a shell 1, a movable sealing plate 100 is provided on the top of the shell 1, the bottom of the sealing plate 100 is in contact with the top of the shell 1, a driving stirring assembly 2 is provided on the sealing plate 100, and an adjusting scraping assembly 3 is provided on the driving stirring assembly 2.

[0020] The sealing plate 100 has positioning grooves 4 on both the left and right sides of its bottom. A positioning block 5 is fixedly connected to the top of the housing 1 at the position corresponding to the positioning groove 4. The top of the positioning block 5 passes through the positioning groove 4 and extends into it to contact the inner wall of the positioning groove 4. By setting the positioning groove 4 and the positioning block 5, the stability of the sealing plate 100 placed on the housing 1 is improved. A heating plate 6 is fixedly connected to the right side of the inner wall of the housing 1.

[0021] The front of the housing 1 is movably connected to the feeding cover via a hinge, and the bottom of the housing 1 is fixedly connected to the discharge pipe that communicates with it. A valve is installed on the discharge pipe, and support legs are fixedly connected to the four corners of the bottom of the housing 1.

[0022] The driving stirring assembly 2 includes a stirring motor 21, which is mounted on the top of the sealing plate 100. A rotating shaft 22 is fixedly connected to the bottom end of the output shaft of the stirring motor 21. The bottom end of the rotating shaft 22 passes through the sealing plate 100 and the housing 1 from top to bottom and extends into the interior of the housing 1. Four stirring rods 23 are fixedly connected to both the left and right sides of the rotating shaft 22. Support blocks 24 are fixedly connected to both the left and right sides of the housing 1. An electric push rod 25 is fixedly connected to the top of the support block 24. A movable block 26 is fixedly connected to the top of the electric push rod 25. The movable block 26 is fixedly connected to the sealing plate 100 on the side closest to the sealing plate 100. The stirring motor 21, the electric push rod 25, and the heating plate 6 are electrically connected to an external controller.

[0023] The adjusting scraping assembly 3 includes two connecting blocks 31, which are respectively installed on the left and right sides of the rotating shaft 22. The connecting blocks 31 are fixedly connected to the rotating shaft 22 via sliding rods 32. A slider 33 is slidably connected to the surface of the sliding rod 32. An adjusting block 34 is fixedly connected to the bottom of the slider 33. A movable scraper 35 is provided on the surface of the stirring rod 23. The inner wall of the scraper 35 slides in contact with the surface of the stirring rod 23, so that the scraper 35 can scrape off the residue on the surface of the stirring rod 23. The four scrapers 35 on the same side are fixedly connected by three fixing blocks 36. The bottom of the adjusting block 34 is fixedly connected to the scraper 35 located at the top. A stabilizing block 37 is fixedly connected to the stirring rod 23 located at the top left side. An arc-shaped scraper 38 that works with the housing 1 is fixedly connected to the left side of the stabilizing block 37. The side of the arc-shaped scraper 38 closest to the inner wall of the housing 1 is in close contact with the inner wall of the housing 1, thereby facilitating the scraping off of the residue on the inner wall of the housing 1.

[0024] A movable block 39 is fixedly connected to the top of the slider 33. The side of the movable block 39 close to the connecting block 31 slides in contact with the connecting block 31. A fastening bolt 310 that is threadedly connected to the movable block 39 is provided on the top of the connecting block 31. By setting the movable block 39 and the fastening bolt 310, the slider 33 is limited, ensuring the stability of the scraper 35 on the stirring rod 23 when it is not in use.

[0025] Start the electric push rod 25, which drives the sealing plate 100 to move upward. The sealing plate 100 drives the rotating shaft 22 and the adjusting scraping assembly 3 to move upward, so that the connecting block 31 and the fastening bolt 310 move to the outside of the housing 1. Loosen the fastening bolt 310, and then pull the slider 33. The slider 33 moves away from the rotating shaft 22 on the surface of the slider 32. The slider 33 drives the scraper 35 to move on the surface of the stirring rod 23 through the adjusting block 34 and the fixing block 36, so that the scraper 35 can scrape off the residue on the surface of the stirring rod 23.

[0026] By setting up the driving stirring component 2, the polycarboxylate high-performance water-reducing agent material in the shell 1 can be stirred and reacted by the stirring rod 23. Moreover, the electric push rod 25 can pull the stirring structure out of the shell 1, which is convenient for maintenance and cleaning of the stirring structure and improves the flexibility of use. By setting up the adjusting scraping component 3, it is not only convenient to scrape off the residue on the inner wall of the shell 1, but also convenient to scrape off the residue on the stirring rod 23, avoiding waste of resources and improving the flexibility of use.

[0027] In use, open the feeding cover and sequentially add liquid raw materials such as polyether macromonomer, acrylic acid, and chain transfer agent. Close the feeding cover, and the heating plate 6 heats the inside of the shell 1. Start the stirring motor 21. The stirring motor 21 drives the rotating shaft 22 and the stirring rod 23 to rotate and stir the materials. At the same time, the stirring rod 23 drives the arc-shaped scraper 38 to scrape off the residue on the inner wall of the shell 1. After stirring is completed, open the valve on the discharge pipe to discharge the material. At this time, the stirring rod 23 continues to drive the arc-shaped scraper 38 to rotate and scrape off the residue on the inner wall of the shell 1.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A reaction vessel for polymerizing high-performance polycarboxylate superplasticizer, characterized in that: Includes a housing (1), the top of which is provided with a movable sealing plate (100), a driving stirring assembly (2) is provided on the sealing plate (100), and an adjusting scraping assembly (3) is provided on the driving stirring assembly (2).

2. The reactor for polymerizing polycarboxylate high-performance water-reducing agent according to claim 1, characterized in that: The driving stirring assembly (2) includes a stirring motor (21), which is mounted on the top of the sealing plate (100). A rotating shaft (22) is mounted on the bottom end of the output shaft of the stirring motor (21). The bottom end of the rotating shaft (22) passes through the sealing plate (100) and the housing (1) from top to bottom and extends into the interior of the housing (1).

3. The reactor for polymerizing polycarboxylate high-performance water-reducing agent according to claim 2, characterized in that: Four stirring rods (23) are installed on both the left and right sides of the rotating shaft (22). Support blocks (24) are installed on both the left and right sides of the housing (1). An electric push rod (25) is installed on the top of the support block (24). A movable block (26) is installed on the top of the electric push rod (25). The movable block (26) is fixedly connected to the sealing plate (100) on the side near the sealing plate (100).

4. The reactor for polymerizing polycarboxylate high-performance water-reducing agent according to claim 3, characterized in that: The adjusting scraping assembly (3) includes two connecting blocks (31) which are respectively installed on the left and right sides of the rotating shaft (22). The connecting blocks (31) are fixedly connected to the rotating shaft (22) by sliding rods (32), and the surface of the sliding rods (32) is slidably connected with sliders (33).

5. The reactor for polymerizing polycarboxylate high-performance water-reducing agent according to claim 4, characterized in that: An adjusting block (34) is installed at the bottom of the slider (33), and a movable scraper (35) is provided on the surface of the stirring rod (23). The four scrapers (35) located on the same side are fixedly connected by three fixing blocks (36). The bottom of the adjusting block (34) is fixedly connected to the scraper (35) located at the top.

6. The reactor for polymerizing polycarboxylate high-performance water-reducing agent according to claim 5, characterized in that: A stabilizing block (37) is installed on the stirring rod (23) located at the top left side, and an arc-shaped scraper (38) for use with the housing (1) is installed on the left side of the stabilizing block (37).

Citation Information

Patent Citations

  • Uniformly-blanking reaction kettle for polymerization of polycarboxylic acid high-performance water reducing agent

    CN216799798U