Soft ceramic cleaning module

By designing a soft ceramic cleaning module and adopting a translational cleaning process, the problem of repeated flipping and cleaning required by existing devices has been solved, achieving efficient cleaning of both sides of the soft ceramic, simplifying the operation steps and improving efficiency.

CN224195494UActive Publication Date: 2026-05-05DONGGUAN STRONG LASER EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
DONGGUAN STRONG LASER EQUIP CO LTD
Filing Date
2025-05-14
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing soft ceramic cleaning devices require repeated flipping of the front and back sides for cleaning, which involves many steps and a large workload, reducing cleaning efficiency.

Method used

A soft ceramic cleaning module was designed, including a first cleaning component, a second cleaning component, a first feeding component, and a second feeding component, which are used to remove static electricity and dust from the front and back of the material, respectively. The module achieves efficient cleaning of the front and back of the material through translational cleaning.

Benefits of technology

It simplifies the operation steps, reduces the workload, improves cleaning efficiency, and achieves highly efficient cleaning of soft ceramics.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cleaning mechanisms, in particular to a soft ceramic cleaning module which comprises a first cleaning assembly, a second cleaning assembly spaced from the first cleaning assembly up and down, a first feeding assembly used in cooperation with the first cleaning assembly and a second feeding assembly used in cooperation with the second cleaning assembly. A first static electricity removing assembly is arranged in front of the first cleaning assembly and used for removing static electricity carried on the upper surfaces of materials conveyed by the first feeding assembly, so that the first cleaning assembly cleans the upper surfaces of the materials subjected to static electricity removing, and a second static electricity removing assembly is arranged between the first feeding assembly and the second feeding assembly. And the second static electricity removing assembly is used for removing static electricity carried by the lower surfaces of the materials conveyed by the second feeding assembly, so that the second cleaning assembly cleans the lower surfaces of the materials subjected to static electricity removing. The device is compact in structure and reasonable in design, achieves translation type cleaning treatment on the front face and the back face of materials, simplifies operation steps, reduces workload, and improves cleaning efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of cleaning mechanism technology, and in particular to a soft ceramic cleaning module. Background Technology

[0002] Soft ceramics are a type of incompletely sintered ceramic material. Although their hardness and strength are lower than traditional hard ceramics, they still retain a certain level of mechanical strength and durability. They are commonly used in building decoration, electronic component substrates, and flexible ceramic tiles, and are widely favored due to their lightweight, environmental friendliness, and ease of processing. Soft ceramic cutting refers to cutting soft ceramic materials into the required shapes and sizes according to design requirements. During the cutting process, waste inevitably adheres to both the front and back sides of the soft ceramic, which affects product quality. Therefore, cleaning devices are used to clean the front and back sides of the soft ceramic. However, existing cleaning devices require repeatedly turning the soft ceramic over for cleaning, resulting in numerous steps, a large workload, and reduced cleaning efficiency. Utility Model Content

[0003] The purpose of this invention is to address the shortcomings of existing technologies by providing a soft ceramic cleaning module with a compact and reasonable structure. This module enables translational cleaning of the front and back of materials, simplifying operation steps, reducing workload, and improving cleaning efficiency.

[0004] To achieve the above objectives, this utility model provides a soft ceramic cleaning module, comprising a first cleaning component, a second cleaning component disposed vertically spaced from the first cleaning component, a first feeding component used in conjunction with the first cleaning component, and a second feeding component used in conjunction with the second cleaning component. A first antistatic component is disposed in front of the first cleaning component, which is used to remove static electricity carried on the upper surface of the material transported by the first feeding component, so that the first cleaning component can clean the upper surface of the material after the static electricity has been removed. A second antistatic component is disposed between the first feeding component and the second feeding component, which is used to remove static electricity carried on the lower surface of the material transported by the second feeding component, so that the second cleaning component can clean the lower surface of the material after the static electricity has been removed.

[0005] Preferably, the first cleaning component and the second cleaning component have the same structure. The first cleaning component includes a frame, a movable seat movably disposed on the frame, a dust-adhesive roller disposed on the movable seat, a first drive motor drivenly connected to the movable seat, a dust-removing roller disposed on the frame, and a second drive motor drivenly connected to the dust-removing roller. The first drive motor drives the dust-adhesive roller to move through the movable seat, so that the dust-adhesive roller rolls and contacts the material to remove dust from the outer surface of the material. The second drive motor drives the dust-removing roller to rotate, so that the dust-removing roller rotates and contacts the dust-adhesive roller to remove dust adhering to the dust-adhesive roller.

[0006] Preferably, the output end of the first drive motor is driven and connected to a first drive wheel, a first driven wheel is provided on one side of the frame, a first transmission belt is driven and connected between the first drive wheel and the first driven wheel, the first transmission belt is connected to the movable seat, the output end of the second drive motor is driven and connected to a second drive wheel, a second driven wheel is provided on the other side of the frame, a second transmission belt is driven and connected between the second drive wheel and the second driven wheel, the second driven wheel is provided with a connecting shaft, the connecting shaft is connected to a first transmission wheel, the dust removal roller is provided with a second transmission wheel, and the first transmission wheel and the second transmission wheel mesh.

[0007] Preferably, the first antistatic component includes a stand, a first ionizer bar disposed on one side of the stand, a first lifting cylinder drivenly connected to the first ionizer bar, a first vacuum cleaner disposed on the other side of the stand, and a first brush disposed at the opening of the first vacuum cleaner.

[0008] Preferably, the second antistatic component includes a first bracket, a second bracket spaced apart from the first bracket, a second ionizer mounted on the first bracket, a second vacuum cleaner mounted on the second bracket, a second brush mounted at the opening of the second vacuum cleaner, and a second lifting cylinder driven by the second vacuum cleaner.

[0009] Preferably, the first feeding component includes a first feeding seat, a first suction hole disposed on the first feeding seat, and a first linear module drivenly connected to the first feeding seat. Multiple first suction holes are provided, and the multiple first suction holes are arranged in a rectangular array.

[0010] Preferably, the second feeding assembly includes a second feeding seat, a second suction hole disposed on the second feeding seat, a second linear module drivenly connected to the second feeding seat, and a third linear module drivenly connected to the second linear module. The second suction hole is provided in multiple ways, and the multiple second suction holes are arranged in a rectangular array.

[0011] The beneficial effects of this utility model are: compact structure and reasonable design, realizing translational cleaning of the front and back of materials, simplifying operation steps, reducing workload and improving cleaning efficiency. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] Figure 2 This is a schematic diagram of the structure of the first cleaning component of this utility model.

[0014] Figure 3 This is a schematic diagram of the first cleaning component of this utility model from another angle.

[0015] Figure 4 This is a schematic diagram of the first feeding component of this utility model.

[0016] Figure 5 This is a schematic diagram of the second feeding component of this utility model.

[0017] The reference numerals in the figures include:

[0018] 1 - First cleaning component; 11 - Frame; 12 - Movable seat

[0019] 13 – Dust-collecting roller; 14 – First drive motor; 15 – Dust-collecting roller

[0020] 16 — Second drive motor; 17 — First driving wheel; 18 — First driven wheel

[0021] 19 – First transmission belt; 110 – Second driving pulley; 111 – Second driven pulley

[0022] 112 — Second transmission belt; 113 — Connecting shaft; 114 — First transmission wheel

[0023] 115 - Second drive wheel

[0024] 2 - Second Cleaning Component

[0025] 3——The first feeding component 31——The first feeding seat 32——The first suction hole

[0026] 33—First Linear Module

[0027] 4—Second feeding assembly; 41—Second feeding seat; 42—Second suction hole

[0028] 43 – Second linear module; 44 – Third linear module

[0029] 5 – First static eliminator component; 51 – Stand; 52 – First ionizer bar.

[0030] 53 - First lifting cylinder 54 - First vacuum cleaner 55 - First brush

[0031] 6—Second static eliminator assembly; 61—First bracket; 62—Second bracket

[0032] 63 - Second Ionizing Blower; 64 - Second Vacuum Cleaner; 65 - Second Brush

[0033] 66 – Second lifting cylinder. Detailed Implementation

[0034] The present invention will now be described in detail with reference to the accompanying drawings.

[0035] like Figures 1 to 5 As shown, a soft ceramic cleaning module of this utility model includes a first cleaning component 1, a second cleaning component 2 disposed vertically spaced from the first cleaning component 1, a first feeding component 3 used in conjunction with the first cleaning component 1, and a second feeding component 4 used in conjunction with the second cleaning component 2. A first antistatic component 5 is disposed in front of the first cleaning component 1. The first antistatic component 5 is used to remove static electricity carried on the upper surface of the material transported by the first feeding component 3, so that the first cleaning component 1 can clean the upper surface of the material after removing static electricity. A second antistatic component 6 is disposed between the first feeding component 3 and the second feeding component 4. The second antistatic component 6 is used to remove static electricity carried on the lower surface of the material transported by the second feeding component 4, so that the second cleaning component 2 can clean the lower surface of the material after removing static electricity.

[0036] During operation, the material to be cut and processed is placed in the first feeding assembly 3 via an external working mechanism. The material is soft ceramic. The first feeding assembly 3 transports the material through the first antistatic assembly 5, which removes static electricity from the surface of the material transported by the first feeding assembly 3, reducing static electricity and adsorbing waste onto the surface of the material, making the waste easy to remove. Next, the first feeding assembly 3 transports the material through the first cleaning assembly 1, which cleans the surface of the material after static electricity removal to remove waste. Then, the second feeding assembly 4 picks up the material from the first feeding assembly 3 and transports it through the second cleaning assembly 2, which cleans the bottom surface of the material to remove waste. Finally, the second feeding assembly 4 transports the material through the second antistatic assembly 6, which removes static electricity from the bottom surface of the material transported by the second feeding assembly 4 after waste removal, further reducing static electricity and adsorbing waste onto the bottom surface of the material, maintaining a good cleanliness of the material surface. This utility model has a compact structure and reasonable design, enabling translational cleaning of the front and back of materials, simplifying operation steps, reducing workload, and improving cleaning efficiency.

[0037] The first cleaning component 1 and the second cleaning component 2 in this embodiment have the same structure. The first cleaning component 1 includes a frame 11, a movable seat 12 movably disposed on the frame 11, a dust-adhesive roller 13 disposed on the movable seat 12, a first drive motor 14 drivenly connected to the movable seat 12, a dust-removing roller 15 disposed on the frame 11, and a second drive motor 16 drivenly connected to the dust-removing roller 15. The first drive motor 14 drives the dust-adhesive roller 13 to move through the movable seat 12, so that the dust-adhesive roller 13 rolls against the material and removes the dust on the outer surface of the material. The second drive motor 16 drives the dust-removing roller 15 to rotate, so that the dust-removing roller 15 rotates to contact the dust-adhesive roller 13 and remove the dust attached to the dust-adhesive roller 13. Specifically, the first cleaning component 1 and the second cleaning component 2 have the same structure. According to the thickness and material of the material, the first drive motor 14 drives the dust-adhesive roller 13 to move downward through the movable seat 12, so that the dust-adhesive roller 13 applies appropriate pressure to the material. In conjunction with the first feeding component 3, the material is transported forward. The dust-adhesive roller 13 rotates and adsorbs and removes the waste on the surface of the material. Then, the first drive motor 14 drives the dust-adhesive roller 13 to move upward through the movable seat 12, thereby adjusting the pressure between the dust removal roller 15 and the dust-adhesive roller 13. The second drive motor 16 drives the dust removal roller 15 to rotate, so that the rotating dust removal roller 15 further removes the waste on the dust-adhesive roller 13, effectively preventing the waste from adhering to the dust-adhesive roller 13 again and avoiding secondary pollution of the material by the dust-adhesive roller 13.

[0038] In this embodiment, the output end of the first drive motor 14 is driven and connected to the first drive wheel 17. A first driven wheel 18 is provided on one side of the frame 11. A first transmission belt 19 is connected between the first drive wheel 17 and the first driven wheel 18. The first transmission belt 19 is connected to the movable seat 12. The output end of the second drive motor 16 is driven and connected to the second drive wheel 110. A second driven wheel 111 is provided on the other side of the frame 11. A second transmission belt 112 is connected between the second drive wheel 110 and the second driven wheel 111. The second driven wheel 111 is provided with a connecting shaft 113. The connecting shaft 113 is connected to the first transmission wheel 114. The dust removal roller 15 is provided with a second transmission wheel 115. The first transmission wheel 114 and the second transmission wheel 115 mesh. Specifically, the first drive motor 14 drives the first drive wheel 17 to rotate. The rotating first drive wheel 17 drives the first driven wheel 18 to rotate through the first transmission belt 19. Since the first transmission belt 19 is connected to the movable seat 12, it drives the movable seat 12 to move up and down. The second drive motor 16 drives the second drive wheel 110 to rotate. The rotating second drive wheel 110 drives the second driven wheel 111 to rotate through the second transmission belt 112. Since the second driven wheel 111 is connected to the first transmission wheel 114 through the connecting shaft 113, and the first transmission wheel 114 meshes with the second transmission wheel 115, and the second transmission wheel 115 is connected to the dust removal roller 15, it drives the dust removal roller 15 to rotate, thus achieving high transmission efficiency.

[0039] The first antistatic component 5 in this embodiment includes a stand 51, a first ionizing air bar 52 disposed on one side of the stand 51, a first lifting cylinder 53 drivenly connected to the first ionizing air bar 52, a first vacuum cleaner 54 disposed on the other side of the stand 51, and a first brush 55 disposed at the opening of the first vacuum cleaner 54. Specifically, the first lifting cylinder 53 drives the first ion bar 52 to approach the upper surface of the material. The core of the first ion bar 52 is electrically connected to a high-voltage power supply. The tip of the discharge needle discharges, forming a stable high-intensity electric field and ionizing the air. Positive and negative ions are generated on the same tip. High-pressure air is blown out of the air outlet. The positive and negative ions are blown out from the elongated opening of the tube by the high-pressure air to form an ion radiation zone. This zone can neutralize the charge on the upper surface of the material passing through the ion radiation zone. When the upper surface of the material is negatively charged, it will attract the positive charge in the ion radiation zone. When the upper surface of the material is positively charged, it will attract the negative charge in the ion radiation zone. This neutralizes the static electricity on the upper surface of the material, achieving the purpose of eliminating static electricity. In addition to using the first ion bar 52, an ion gun, ion blower, or ion nozzle device can also be used. The first brush 55 sweeps away any waste that may remain on the upper surface of the material, and the first vacuum cleaner 54 sucks away the waste. The cleaning effect is good.

[0040] The second antistatic component 6 in this embodiment includes a first bracket 61, a second bracket 62 spaced apart from the first bracket 61, a second ionizing blower 63 disposed on the first bracket 61, a second vacuum cleaner 64 disposed on the second bracket 62, a second brush 65 disposed at the opening of the second vacuum cleaner 64, and a second lifting cylinder 66 drivenly connected to the second vacuum cleaner 64. Specifically, the first support 61 and the second support 62 are spaced apart, and the second cleaning component 2 is located between the first support 61 and the second support 62. The core of the second ion bar 63 is electrically connected to a high-voltage power supply. The tip of the discharge needle discharges, forming a stable high-intensity electric field and ionizing the air. Positive and negative ions are generated on the same tip, and high-pressure air is blown out of the air outlet. The positive and negative ions are blown out from the elongated opening of the tube by the high-pressure air to form an ion radiation zone. This zone can neutralize the charge on the lower surface of the material passing through the ion radiation zone. When the lower surface of the material is negatively charged, it attracts positive charges in the ion radiation zone; when the lower surface of the material is positively charged, it attracts negative charges in the ion radiation zone. This neutralizes the static electricity on the lower surface of the material, achieving the purpose of eliminating static electricity. The second lifting cylinder 66 drives the second vacuum cleaner 64 to approach the lower surface of the material. The second brush 65 sweeps away any residual waste on the lower surface of the material, and the second vacuum cleaner 64 sucks away the waste, resulting in a good cleaning effect.

[0041] The first feeding assembly 3 in this embodiment includes a first feeding seat 31, a first suction hole 32 disposed on the first feeding seat 31, and a first linear module 33 drivenly connected to the first feeding seat 31. Multiple first suction holes 32 are provided, arranged in a rectangular array. Specifically, the first linear module 33 transports materials through the first feeding seat 31, and the first feeding seat 31 smoothly absorbs materials through the multiple first suction holes 32, resulting in high feeding efficiency.

[0042] The second feeding assembly 4 in this embodiment includes a second feeding seat 41, a second suction hole 42 disposed on the second feeding seat 41, a second linear module 43 drivenly connected to the second feeding seat 41, and a third linear module 44 drivenly connected to the second linear module 43. Multiple second suction holes 42 are provided, arranged in a rectangular array. Specifically, the second linear module 43 drives the second feeding seat 41 to move up and down, allowing the second feeding seat 41 to smoothly absorb material through the multiple second suction holes 42. The third linear module 44 drives the second linear module 43 to move back and forth, thereby causing the second feeding seat 41 to move in four directions: forward, backward, up, and down, facilitating the cleaning process of the material carried by the second feeding seat 41.

[0043] The above description is only a preferred embodiment of this utility model. For those skilled in the art, there will be changes in the specific implementation method and application scope based on the idea of ​​this utility model. The content of this specification should not be construed as a limitation of this utility model.

Claims

1. A soft ceramic cleaning module, characterized in that: The device includes a first cleaning component, a second cleaning component spaced vertically from the first cleaning component, a first feeding component used in conjunction with the first cleaning component, and a second feeding component used in conjunction with the second cleaning component. A first antistatic component is provided in front of the first cleaning component. The first antistatic component is used to remove static electricity carried on the upper surface of the material transported by the first feeding component, so that the first cleaning component can clean the upper surface of the material after removing static electricity. A second antistatic component is provided between the first feeding component and the second feeding component. The second antistatic component is used to remove static electricity carried on the lower surface of the material transported by the second feeding component, so that the second cleaning component can clean the lower surface of the material after removing static electricity.

2. The soft ceramic cleaning module according to claim 1, characterized in that: The first cleaning component and the second cleaning component have the same structure. The first cleaning component includes a frame, a movable seat movably disposed on the frame, a dust-adhesive roller disposed on the movable seat, a first drive motor drivenly connected to the movable seat, a dust-removing roller disposed on the frame, and a second drive motor drivenly connected to the dust-removing roller. The first drive motor drives the dust-adhesive roller to move through the movable seat, so that the dust-adhesive roller rolls and contacts the material to remove dust from the outer surface of the material. The second drive motor drives the dust-removing roller to rotate, so that the dust-removing roller rotates and contacts the dust-adhesive roller to remove dust adhering to the dust-adhesive roller.

3. The soft ceramic cleaning module according to claim 2, characterized in that: The output end of the first drive motor is driven and connected to a first drive wheel. A first driven wheel is provided on one side of the frame. A first transmission belt is connected between the first drive wheel and the first driven wheel. The first transmission belt is connected to the movable seat. The output end of the second drive motor is driven and connected to a second drive wheel. A second driven wheel is provided on the other side of the frame. A second transmission belt is connected between the second drive wheel and the second driven wheel. The second driven wheel is provided with a connecting shaft. The connecting shaft is connected to a first transmission wheel. The dust removal roller is provided with a second transmission wheel. The first transmission wheel and the second transmission wheel mesh.

4. The soft ceramic cleaning module according to claim 1, characterized in that: The first antistatic component includes a stand, a first ionizer bar disposed on one side of the stand, a first lifting cylinder driven and connected to the first ionizer bar, a first vacuum cleaner disposed on the other side of the stand, and a first brush disposed at the opening of the first vacuum cleaner.

5. A soft ceramic cleaning module according to claim 1, characterized in that: The second antistatic component includes a first bracket, a second bracket spaced apart from the first bracket, a second ionizing blower mounted on the first bracket, a second vacuum cleaner mounted on the second bracket, a second brush mounted at the opening of the second vacuum cleaner, and a second lifting cylinder driven by the second vacuum cleaner.

6. A soft ceramic cleaning module according to claim 1, characterized in that: The first feeding component includes a first feeding seat, a first suction hole disposed on the first feeding seat, and a first linear module drivenly connected to the first feeding seat. Multiple first suction holes are provided, and the multiple first suction holes are arranged in a rectangular array.

7. A soft ceramic cleaning module according to claim 1, characterized in that: The second feeding assembly includes a second feeding seat, a second suction hole disposed on the second feeding seat, a second linear module driven and connected to the second feeding seat, and a third linear module driven and connected to the second linear module. The second suction hole is provided in multiple ways, and the multiple second suction holes are arranged in a rectangular array.