Glass bottle pickling line

By designing a glass bottle acid washing line, adopting an automated cleaning production line and recycling rinsing water, the problems of low efficiency and water waste in manual cleaning of wide-mouth glass bottles have been solved, achieving efficient cleaning and water conservation.

CN224195540UActive Publication Date: 2026-05-05SUZHOU HUATANG AUTOMATION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU HUATANG AUTOMATION TECH CO LTD
Filing Date
2025-05-26
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

In existing technologies, manual cleaning of wide-mouth glass bottles during recycling is inefficient, acid washing is not possible, and water consumption is high.

Method used

A glass bottle pickling line was designed, including a feeding station, an immersion pickling station, a bubbling rinsing station, and a spray rinsing station. The line achieves automated cleaning through electric pumps and circulating pumps, combined with a manual turning table. It uses hydrofluoric acid and hydrochloric acid for pickling, and recycles the rinsing water, thereby improving cleaning efficiency and saving water resources.

Benefits of technology

It enables highly efficient and automated cleaning of wide-mouth glass bottles, improving cleaning efficiency, reducing water consumption, and facilitating manual inversion, thus reducing the intensity of manual labor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a glass bottle pickling line which comprises a control cabinet, a feeding station is arranged on one side of the control cabinet, and a manual overturning table is arranged on the side, away from the control cabinet, of the feeding station. A feeding station, a soaking and pickling station, a first bubbling and rinsing station, a second bubbling and rinsing station and a spraying and rinsing station are sequentially arranged on one side of the control cabinet in the length direction, and a water blowing station is arranged at the end, away from the second bubbling and rinsing station, of the spraying and rinsing station. A manual overturning table is arranged at the end, away from the spraying and rinsing station, of the water blowing station, and a mounted bearing is arranged at the top end of the manual overturning table. The glass bottle pickling line has the advantages that the cleaning efficiency is improved, energy consumption is reduced through circulating cleaning, and overturning is convenient.
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Description

Technical Field

[0001] This utility model relates to the field of pickling line technology, and in particular to a wide-mouth glass bottle pickling line. Background Technology

[0002] Currently, glass bottle washing machines are devices that use brushes and water to clean glass bottles. Depending on the usage conditions of the glass bottles, they are categorized as label removers, rinsing machines, and some manufacturers may require drying, so a dryer can be added. Sterilization functions can also be added. Bottle washing machines include automatic and semi-automatic models, as well as glass bottle washing machines and plastic bottle washing machines.

[0003] Wide-mouthed glass bottles containing ointments or creams require acid washing during recycling, making them unsuitable for manual cleaning, which is also inefficient.

[0004] To address these issues, we developed a glass bottle pickling line. Utility Model Content

[0005] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a glass bottle acid washing line with advantages such as improved cleaning efficiency, energy saving through cyclic washing, and easy turnover.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a glass bottle pickling line, comprising a control cabinet, wherein a feeding station, an immersion pickling station, a first bubbling rinsing station, a second bubbling rinsing station and a spray rinsing station are sequentially arranged on one side of the length direction of the control cabinet; a water blowing station is provided at the end of the spray rinsing station away from the second bubbling rinsing station; and a manual turning table is provided at the end of the water blowing station away from the spray rinsing station; and a bearing with a seat is provided at the top of the manual turning table.

[0007] Preferably, the soaking and pickling station is equipped with a first electric pump, the first bubbling rinsing station is equipped with a second electric pump, the second bubbling rinsing station is equipped with a third electric pump, the spray rinsing station is equipped with a circulating pump, and the control cabinet is electrically connected to the first electric pump, the second electric pump, the third electric pump, and the circulating pump respectively.

[0008] Preferably, the soaking and pickling station is provided with a pickling chamber, a first liquid level controller is provided on the side wall of the pickling chamber, and a first return water pipe is passed through the middle, the first return water pipe being connected to the first electric pump.

[0009] Preferably, the first bubbling rinsing station is provided with a rinsing chamber, the top of the rinsing chamber is fixedly connected to an exhaust manifold, a second liquid level controller is provided on the side wall of the rinsing chamber, and the exhaust manifold is fixedly connected to the top of the acid washing chamber.

[0010] Preferably, a second return water pipe is installed in the middle of the rinsing chamber, and the second return water pipe is connected to the second electric pump.

[0011] Preferably, a third return water pipe is provided on the inner wall of the second bubbling rinsing station, and the third return water pipe is connected to the second return water pipe through the third electric pump.

[0012] Preferably, the second bubbling rinsing station is provided with a rinsing chamber, and a bent pipe is provided on the side wall of the rinsing chamber, with a third liquid level controller fixedly connected to the top of the bent pipe.

[0013] Preferably, the spray rinsing station is equipped with a water inlet tank, which is connected to the circulating pump through a filter screen, and the top of the circulating pump is fixedly connected to the spray pipe through a pipeline.

[0014] Preferably, a drive motor is provided at one end of the spray rinsing station, and the drive motor drives a chain connected to it, with the top of the chain transmitting the cleaning basket.

[0015] Preferably, the bearing seat is movably connected to the retaining plate, and each of the upper and lower ends of the retaining plate is provided with a retaining claw.

[0016] Preferably, the manual turning table is provided with a bending plate, and the bending plate is provided with a drain outlet.

[0017] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art:

[0018] The glass bottle pickling line described in this utility model uses manual loading and unloading, intermediate circulating washing, and circulating water to improve cleaning efficiency. The water resources of the lower stage are recycled to the upper stage, saving water resources. The manual turning table rotates 180 degrees through a bearing seat, which facilitates turning and unloading. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the internal structure of the glass bottle pickling line described in this utility model.

[0020] Figure 2 This is a schematic diagram of the internal structure of the top of the glass bottle pickling line described in this utility model.

[0021] Figure 3 This is a schematic diagram of the internal structure of the right end of the glass bottle pickling line described in this utility model. Detailed Implementation

[0022] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0023] Figures 1 to 3A glass bottle pickling line includes a control cabinet 10. Along one side of the control cabinet 10 along its length are sequentially arranged a feeding station 20, an immersion pickling station 30, a first bubbling rinsing station 40, a second bubbling rinsing station 50, and a spray rinsing station 60. The control cabinet 10 is controlled by a PLC controller. At the end of the spray rinsing station 60 furthest from the second bubbling rinsing station 50, there is a water blowing station 70. At the end of the water blowing station 70 furthest from the spray rinsing station 60, there is a manual turning table 80. At the top of the manual turning table 80 is a seated bearing 81. The immersion pickling station 30 is equipped with a first electric pump 33, the first bubbling rinsing station 40 is equipped with a second electric pump 43, the second bubbling rinsing station 50 is equipped with a third electric pump 53, and the spray rinsing station 60 is equipped with a circulating pump 63. The control cabinet 10 is electrically connected to the first electric pump 33, the second electric pump 43, the third electric pump 53, and the circulating pump 63. The cleaning basket 21 is moved horizontally by a cylinder. Based on a Φ40 bottle type, there are approximately 88 cleaning baskets per basket. Based on a Φ40 bottle type, this amounts to 3 baskets per 1.5 minutes, or 120 baskets per hour (10560 bottles per hour).

[0024] The pickling station 30 is equipped with a pickling chamber 31. A first liquid level controller 32 is installed on the side wall of the pickling chamber 31, and a first return water pipe 39 runs through the middle of it. When the liquid level is too low, the liquid is automatically replenished. The first return water pipe 39 is connected to the first electric pump 33. The pickling solution is 4.4% hydrofluoric acid + 9.5% hydrochloric acid.

[0025] The first bubbling rinsing station 40 is equipped with a rinsing chamber 41. A main exhaust pipe 38 is fixedly connected to the top of the rinsing chamber 41. A second liquid level controller 42 is installed on the side wall of the rinsing chamber 41. The main exhaust pipe 38 is fixedly connected to the top of the rinsing chamber 31. A second return water pipe 49 passes through the middle of the rinsing chamber 41 and is connected to a second electric pump 43.

[0026] A third return water pipe 59 is provided on the inner wall of the second bubbling rinsing station 50. The third return water pipe 59 is connected to the second return water pipe 49 through a third electric pump 53. The second bubbling rinsing station 50 is provided with a rinsing chamber 51. A bend pipe 52 is provided on the side wall of the rinsing chamber 51. A third liquid level controller 521 is fixedly connected to the top of the bend pipe 52.

[0027] The spray rinsing station 60 is equipped with a water inlet tank 64, which is connected to the circulating pump 63 via a filter screen 65. The top of the 0.37KW stainless steel circulating pump 63 is fixedly connected to the spray pipe 66 via a pipeline. (1.0~2.0m) 3 / h, pressure 0.2~0.3MPa.

[0028] A drive motor 61 is installed at one end of the spray rinsing station 60. The drive motor 61 drives a chain 62, the top of which carries the cleaning basket. The chain is made of SUS304 stainless steel with an effective W=500mm. A 500×250mm tempered glass observation window is provided on the side of the spray rinsing station 60.

[0029] The bearing 81 is movably connected to the clamping plate 82, and the clamping plate 82 has a clamping claw 821 at each of its upper and lower ends. The manual turning table 80 is provided with a bending plate 83, and the bending plate 83 is provided with a drain outlet 85.

[0030] Start the control cabinet 10. The worker fills the cleaning basket 21 with wide-mouth glass bottles at the loading station 20. The soaking and pickling station 30 soaks and pickles the glass bottles with hydrofluoric acid and hydrochloric acid. The first bubbling rinsing station 40 rinses the glass bottles with tap water. The second bubbling rinsing station 50 rinses them again. The rinse water overflows back to the first bubbling rinsing station 40 for recycling. Then, the spray rinsing station 60 sprays the glass bottles with pure water pumped in by the circulating pump. The spray rinsing water flows back to the second bubbling rinsing station 50 through the return water pipe. Then, the blowing station 70 blows the glass bottles with compressed air to dry them. Finally, the worker flips the cleaning basket 21 on the manual turning table 80.

[0031] The above are merely specific application examples of this utility model and do not constitute any limitation on the scope of protection of this utility model. All technical solutions formed by equivalent transformations or equivalent substitutions fall within the scope of protection of this utility model.

Claims

1. A glass bottle pickling line, characterized in that: The control cabinet (10) includes a feeding station (20), an immersion pickling station (30), a first bubbling rinsing station (40), a second bubbling rinsing station (50), and a spray rinsing station (60) arranged sequentially along one side of its length. A water blowing station (70) is located at the end of the spray rinsing station (60) furthest from the second bubbling rinsing station (50). A manual turning table (80) is located at the end of the water blowing station (70) furthest from the spray rinsing station (60). 80) A bearing with a seat (81) is provided at the top. The soaking pickling station (30) is provided with a first electric pump (33). The first bubbling rinsing station (40) is provided with a second electric pump (43). The second bubbling rinsing station (50) is provided with a third electric pump (53). The spray rinsing station (60) is provided with a circulating pump (63). The control cabinet (10) is electrically connected to the first electric pump (33), the second electric pump (43), the third electric pump (53), and the circulating pump (63) respectively.

2. The glass bottle pickling line according to claim 1, characterized in that, The soaking pickling station (30) is provided with a pickling chamber (31). A first liquid level controller (32) is provided on the side wall of the pickling chamber (31), and a first return water pipe (39) is passed through the middle. The first return water pipe (39) is connected to the first electric pump (33).

3. The glass bottle pickling line according to claim 2, characterized in that, The first bubbling rinsing station (40) is provided with a rinsing chamber (41), the top of the rinsing chamber (41) is fixedly connected to the exhaust manifold (38), the side wall of the rinsing chamber (41) is provided with a second liquid level controller (42), and the exhaust manifold (38) is fixedly connected to the top of the acid washing chamber (31).

4. The glass bottle pickling line according to claim 3, characterized in that, A second return water pipe (49) is installed in the middle of the rinsing chamber (41), and the second return water pipe (49) is connected to the second electric pump (43).

5. The glass bottle pickling line according to claim 4, characterized in that, The second bubbling rinsing station (50) is provided with a third return water pipe (59) on its inner wall. The third return water pipe (59) is connected to the second return water pipe (49) through the third electric pump (53).

6. The glass bottle pickling line according to claim 1, characterized in that, The second bubbling rinsing station (50) is provided with a rinsing chamber (51), and a bend (52) is provided on the side wall of the rinsing chamber (51). The top of the bend (52) is fixedly connected to a third liquid level controller (521).

7. The glass bottle pickling line according to claim 1, characterized in that, The spray rinsing station (60) is equipped with a water inlet tank (64), which is connected to the circulating pump (63) through a filter screen (65). The top of the circulating pump (63) is fixedly connected to the spray pipe (66) through a pipe.

8. The glass bottle pickling line according to claim 7, characterized in that, A drive motor (61) is provided at one end of the spray rinsing station (60), the drive motor (61) drives the connecting chain (62), and the top of the chain (62) transmits the cleaning basket.

9. The glass bottle pickling line according to claim 1, characterized in that, The bearing (81) is movably connected to the clamping plate (82), and the clamping plate (82) is provided with a claw (821) at both the upper and lower ends.

10. The glass bottle pickling line according to claim 9, characterized in that, The manual turning table (80) is provided with a bending plate (83), and the bending plate (83) is provided with a drain outlet (85).