Wire connector injection molding device

Abstract

The utility model discloses an injection molding device for a wire joint. The injection molding device comprises a mold assembly and a loading and unloading assembly, the mold assembly comprises a lower mold plate and an upper mold plate, the lower mold plate is provided with a lower mold cavity, the upper mold plate is provided with an upper mold cavity corresponding to the lower mold cavity, a lower fixing groove is formed beside the lower mold cavity, and the upper mold cavity disc is provided with an upper fixing groove corresponding to the lower fixing groove; the feeding and discharging assembly comprises a fixing block used for being installed between the lower fixing groove and the upper fixing groove, a horizontal moving mechanism connected with the fixing groove and a lifting mechanism driving the horizontal moving mechanism to ascend and descend, and the fixing block is provided with fixing holes facing the lower mold cavity and the upper mold cavity. A lateral mounting hole is formed in the fixing hole, a first clamping air cylinder and a first clamping block are arranged in the mounting hole, and the first clamping air cylinder is used for driving the first clamping block to clamp a wire end. Therefore, the operation risk is greatly reduced, and the production efficiency is remarkably improved.

Description

Technical Field

[0001] This utility model relates to the field of wire production, and in particular to a wire connector injection molding device. Background Technology

[0002] In the field of electronic component manufacturing, injection molding of wire connectors is a common production process used to insulate and secure the connectors. Traditional vertical injection molding machines typically employ manual loading and unloading methods for wire connector sealing; operators manually place the wires into the mold and then manually remove the finished product after injection molding. This method is not only inefficient but also poses safety hazards under the high temperature and pressure of the injection molding environment, potentially causing injury to operators. Therefore, there is an urgent need for an automated wire connector injection molding device that can improve production efficiency, ensure operational safety, and stably clamp the wires to meet the demands of modern production. Utility Model Content

[0003] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a wire connector injection molding device with a high degree of automation. Workers only need to perform filling operations without direct contact with the mold, significantly reducing operational risks and substantially improving production efficiency.

[0004] The technical solution adopted by this utility model to solve its technical problem is:

[0005] A wire connector injection molding device, comprising

[0006] A mold assembly includes a lower mold plate and an upper mold plate. The lower mold plate has a lower mold cavity, and the upper mold plate has an upper mold cavity corresponding to the lower mold cavity. A lower fixing groove is provided next to the lower mold cavity, and an upper fixing groove corresponding to the lower fixing groove is provided on the upper mold cavity.

[0007] The loading and unloading assembly includes a fixing block for installation between the lower fixing groove and the upper fixing groove, a horizontal moving mechanism connected to the fixing groove, and a lifting mechanism for driving the horizontal moving mechanism to rise and fall. The fixing block has a fixing hole facing the lower mold cavity and the upper mold cavity. The fixing hole has a lateral mounting hole. The mounting hole has a first clamping cylinder and a first clamping block. The first clamping cylinder is used to drive the first clamping block to clamp the wire end.

[0008] According to an embodiment of the present invention, a wire connector injection molding device has at least the following beneficial effects: The wire connector injection molding device of the present invention achieves automated injection molding production of wire connectors through the coordinated operation of the mold assembly and the loading / unloading assembly, effectively solving the problems of low efficiency and poor safety associated with traditional manual loading / unloading. Specifically, the lower and upper mold plates of the mold assembly are respectively provided with corresponding lower and upper mold cavities to ensure injection molding accuracy; simultaneously, the fixing block of the loading / unloading assembly, driven by a horizontal moving mechanism and a lifting mechanism, can accurately feed the wire into the mold and stably fix it. A first clamping cylinder and a first clamping block are provided in the fixing hole on the fixing block, which can firmly clamp the wire end, preventing it from shifting during injection molding and improving product consistency. Furthermore, the device has a high degree of automation; workers only need to perform filling operations without direct contact with the mold, significantly reducing operational risks and significantly improving production efficiency.

[0009] According to some embodiments of the present invention, the mounting holes are respectively disposed on the upper and lower sides of the fixing hole. The first clamping cylinder and the first clamping block are disposed on the mounting hole on the lower side of the fixing hole. The mounting hole on the upper side of the fixing hole is provided with a second clamping block and a second clamping cylinder for driving the second clamping block. The first clamping block and the second clamping block cooperate to clamp the wire end.

[0010] The advantage is that the clamping cylinders and clamping blocks on both the upper and lower sides work together to clamp the wire ends more securely, avoiding displacement or loosening caused by clamping on one side, ensuring accurate wire positioning during injection molding, and improving the yield rate.

[0011] According to some embodiments of the present invention, the lower template has a plurality of lower model cavities arranged horizontally, the upper template has a plurality of upper model cavities that cooperate with the lower model cavities, the fixing block has a fixing block located on the front side of the plurality of lower model cavities and the plurality of upper model cavities, and the fixing block has a plurality of fixing holes.

[0012] The advantage is that the lower and upper templates are equipped with multiple mold cavities, which, together with the multiple fixing holes on the fixing block, allow for the simultaneous processing of multiple wire connectors, significantly improving production efficiency and adapting to the needs of mass production.

[0013] According to some embodiments of this utility model, the shape of the fixing block is a cuboid.

[0014] The advantages are: the cuboid structure is easy to process and install, and at the same time, it can stably support the clamping mechanism, ensure uniform distribution of clamping force, and improve the reliability of equipment operation.

[0015] According to some embodiments of the present invention, the horizontal moving mechanism includes a horizontally arranged hydraulic rod, the output end of which is connected to the side of the fixed block.

[0016] The benefits are: the hydraulic rod provides stable linear motion, ensuring that the fixed block moves accurately in the horizontal direction, avoiding positioning deviations caused by mechanical vibration, and improving loading and unloading accuracy.

[0017] According to some embodiments of the present invention, the lifting mechanism includes a lifting cylinder, the output end of which is connected to the bottom surface of the hydraulic rod.

[0018] The benefits are: the lifting cylinder has a fast response speed, can efficiently drive the horizontal moving mechanism to lift and lower, shorten the loading and unloading time, and improve the overall production efficiency.

[0019] According to some embodiments of the present invention, the bottom of the lower mold cavity is provided with a pin hole, and an ejector cylinder and a pin rod are provided below the lower template. The ejector cylinder drives the pin rod to move along the pin hole to eject the wire connector.

[0020] The benefits are: after injection molding, the lifting cylinder drives the fixed block to rise while the ejector cylinder drives the ejector pin rod to eject the finished product, realizing automated demolding, reducing manual intervention, and improving production continuity.

[0021] According to some embodiments of this utility model, the top surface of the lower template is provided with a guide post, and the bottom surface of the upper template is provided with a guide sleeve that cooperates with the guide post.

[0022] The benefits are: the cooperation between the guide pillars and guide sleeves ensures precise alignment when the upper and lower mold plates are closed, avoiding injection defects caused by misalignment and improving product consistency.

[0023] According to some embodiments of the present invention, the guide posts are disposed at the four corners of the lower template, and the guide sleeves are disposed at the four corners of the upper template.

[0024] The advantages are: the symmetrical layout of the guide pillars and guide sleeves at the four corners further enhances the stability of mold closing, prevents the mold plate from tilting, and ensures that the injection pressure is evenly distributed.

[0025] According to some embodiments of the present invention, the top surface of the upper template is provided with a pouring hole that communicates with the upper model cavity.

[0026] The advantages are: the gating hole is directly connected to the upper mold cavity, which facilitates the injection of molten plastic, reduces the length of the runner, improves injection efficiency, and reduces material waste.

[0027] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0028] To more clearly illustrate the technical solutions of the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0029] Figure 1 This is a schematic diagram of an embodiment of the present utility model;

[0030] Figure 2 for Figure 1 A diagram illustrating another state;

[0031] Figure 3 for Figure 2 Internal schematic diagram of the mold assembly and fixing block;

[0032] Figure 4 for Figure 1 and Figure 2 A schematic diagram of the right side of the fixed block.

[0033] Reference numerals: Lower template 100, Upper template 110, Lower model cavity 120, Upper model cavity 130, Lower fixing groove 140, Upper fixing groove 150, Fixing block 160, Horizontal moving mechanism 170, Lifting mechanism 180, Fixing hole 190, Mounting hole 200, First clamping cylinder 210, First clamping block 220, Second clamping block 230, Second clamping cylinder 240, Ejection cylinder 250, Ejector rod 260, Guide post 270, Guide sleeve 280, Casting hole 290. Detailed Implementation

[0034] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0035] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0036] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" and "second" are mentioned, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the order of the indicated technical features.

[0037] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation, connection, and linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0038] The following is for reference. Figures 1-4 A wire connector injection molding apparatus is described in detail with reference to a specific embodiment. It is to be understood that the following description is merely illustrative and not intended to limit the scope of the invention.

[0039] like Figures 1-4 As shown, a wire connector injection molding device mainly consists of a mold assembly and a loading / unloading assembly. The mold assembly includes a lower mold plate 100 and an upper mold plate 110. The lower mold plate 100 has a lower mold cavity 120, and the upper mold plate 110 has a corresponding upper mold cavity 130, ensuring that the wire connector can be accurately shaped during injection molding. A lower fixing groove 140 is provided next to the lower mold cavity 120, and an upper fixing groove 150 is provided at a corresponding position in the upper mold cavity 130, for installing and fixing the loading / unloading assembly. The loading / unloading assembly includes a fixing block 160, a horizontal moving mechanism 170, and a lifting mechanism 180. The fixing block 160 is installed between the lower fixing groove 140 and the upper fixing groove 150, and has a fixing hole 190 inside. The fixing hole 190 has a mounting hole 200 on its side. A first clamping cylinder 210 and a first clamping block 220 are arranged in the mounting hole 200 for clamping the wire end. The horizontal moving mechanism 170 is driven by a hydraulic rod to ensure that the fixed block 160 can move accurately in the horizontal direction. The lifting mechanism 180 uses a lifting cylinder to drive the horizontal moving mechanism 170 to lift as a whole, so as to realize the automatic loading and unloading of wires.

[0040] When the device is working, such as Figure 2 As shown, the worker only needs to place the wire into the fixing hole 190 of the fixing block 160, and the clamping cylinder will automatically clamp the wire end. Then, as... Figure 2 As shown, the horizontal moving mechanism 170 feeds the wire into the mold, as... Figure 3As shown, the lifting cylinder lowers the fixed block 160, and injection molding begins after the mold closes. After injection molding, the mold opens and the fixed block 160 rises. Simultaneously, the ejector cylinder 250 drives the ejector pin 260 to eject the finished product. Then, the horizontal moving mechanism 170 moves forward. Once the worker removes the finished product, the lead wire is reinserted, completing the automated production cycle. The entire process requires no manual operation of the mold, improving production efficiency and ensuring operational safety.

[0041] like Figure 3 As shown, the fixing block 160 has mounting holes 200 on both the upper and lower sides of the fixing hole 190. A first clamping cylinder 210 and a first clamping block 220 are installed in the lower mounting hole 200, while a second clamping cylinder 240 and a second clamping block 230 are installed in the upper mounting hole 200. It should be noted that the first clamping block 220 and the second clamping block 230 only clamp the wire end during material loading and must be released during injection molding to prevent affecting the injection molding of the wire end. The dual cylinders work together to clamp the wire end from both sides, avoiding displacement or loosening caused by unilateral clamping and ensuring stable positioning of the wire during injection molding. The lower mold plate 100 and upper mold plate 110 have multiple horizontally arranged mold cavities, and the fixing block 160 has corresponding fixing holes 190, allowing multiple wires to be clamped simultaneously for injection molding, significantly improving production efficiency. Specifically, the fixing block 160 adopts a cuboid structure, which facilitates processing and installation, while also stably supporting the clamping mechanism and ensuring uniform distribution of clamping force.

[0042] It is worth mentioning that, such as Figure 1 and Figure 2 As shown, the horizontal moving mechanism 170 drives the fixed block 160 to move horizontally via a hydraulic rod. The output end of the hydraulic rod is connected to the side of the fixed block 160, providing stable linear motion and avoiding mechanical vibration from affecting positioning accuracy. The lifting mechanism 180 uses a lifting cylinder, whose output end is connected to the bottom of the hydraulic rod, driving the horizontal moving mechanism 170 to lift as a whole, resulting in fast response and shortening loading and unloading time. Additionally, as... Figure 3 As shown, the lower mold cavity 120 has ejector pin holes at its bottom, and an ejector cylinder 250 and an ejector rod 260 are configured below the lower mold plate 100. After injection molding, the ejector cylinder 250 drives the ejector rod 260 to eject the finished product, achieving automated demolding. Furthermore, the lower mold plate 100 has guide pillars 270 on its top surface, and the upper mold plate 110 has guide sleeves 280 that mate with them on its bottom surface, ensuring precise alignment of the upper and lower mold plates 100 during mold closing. Specifically, the guide pillars 270 and guide sleeves 280 are respectively located at the four corners of the lower mold plate 100 and the upper mold plate 110, enhancing mold closing stability and preventing mold plate tilting. The upper mold plate 110 has a gating hole 290 on its top surface, directly connecting to the upper mold cavity 130, facilitating rapid injection of molten plastic, reducing runner length, improving injection efficiency, and reducing material waste.

[0043] In the description of this specification, references to terms such as "an embodiment," "some embodiments," "illustrative embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0044] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A wire connector injection molding device, characterized in that, include: The mold assembly includes a lower mold plate (100) and an upper mold plate (110). The lower mold plate (100) is provided with a lower mold cavity (120), and the upper mold plate (110) is provided with an upper mold cavity (130) corresponding to the lower mold cavity (120). A lower fixing groove (140) is provided next to the lower mold cavity (120), and an upper fixing groove (150) corresponding to the lower fixing groove (140) is provided next to the upper mold cavity (130). The loading and unloading assembly includes a fixing block (160) for installation between the lower fixing groove (140) and the upper fixing groove (150), a horizontal moving mechanism (170) connected to the fixing groove, and a lifting mechanism (180) for driving the horizontal moving mechanism (170) to rise and fall. The fixing block (160) is provided with a fixing hole (190) facing the lower mold cavity (120) and the upper mold cavity (130). The fixing hole (190) is provided with a lateral mounting hole (200). The mounting hole (200) is provided with a first clamping cylinder (210) and a first clamping block (220). The first clamping cylinder (210) is used to drive the first clamping block (220) to clamp the wire end.

2. The injection molding device for a wire connector according to claim 1, characterized in that, The mounting holes (200) are respectively provided on the upper and lower sides of the fixing hole (190). The first clamping cylinder (210) and the first clamping block (220) are provided on the mounting hole (200) on the lower side of the fixing hole (190). The mounting hole (200) on the upper side of the fixing hole (190) is provided with a second clamping block (230) and a second clamping cylinder (240) that drives the second clamping block (230). The first clamping block (220) and the second clamping block (230) cooperate to clamp the wire end.

3. The injection molding device for a wire connector according to claim 1, characterized in that, The lower template (100) has a plurality of lower model cavities (120) arranged horizontally, and the upper template (110) has a plurality of upper model cavities (130) that cooperate with the lower model cavities (120). The fixing block (160) has one and is located on the front side of the plurality of lower model cavities (120) and the plurality of upper model cavities (130). The fixing block (160) has a plurality of fixing holes (190).

4. The injection molding device for a wire connector according to claim 3, characterized in that, The fixed block (160) is rectangular in shape.

5. The injection molding device for a wire connector according to claim 1, characterized in that, The horizontal moving mechanism (170) includes a horizontally arranged hydraulic rod, the output end of which is connected to the side of the fixed block (160).

6. The injection molding device for a wire connector according to claim 5, characterized in that, The lifting mechanism (180) includes a lifting cylinder, the output end of which is connected to the bottom surface of the hydraulic rod.

7. The injection molding device for a wire connector according to claim 1, characterized in that, The bottom of the lower mold cavity (120) is provided with a pin hole, and the lower template (100) is provided with an ejector cylinder (250) and an ejector rod (260). The ejector cylinder (250) drives the ejector rod (260) to move along the pin hole to eject the wire connector.

8. The injection molding device for a wire connector according to claim 1, characterized in that, The lower template (100) is provided with a guide post (270) on its top surface, and the upper template (110) is provided with a guide sleeve (280) that cooperates with the guide post (270) on its bottom surface.

9. A wire connector injection molding device according to claim 8, characterized in that, The guide posts (270) are located at the four corners of the lower template (100), and the guide sleeves (280) are located at the four corners of the upper template (110).

10. A wire connector injection molding device according to claim 1, characterized in that, The top surface of the upper template (110) is provided with a pouring hole (290) that connects to the upper model cavity (130).

Images