High-efficiency adjustable quantitative filling device

By using a dual-sided alternating blocking active interception component and an adjustable quantitative component, the problems of low efficiency and material damage in existing devices with different packaging containers are solved, achieving efficient and safe quantitative filling operation.

CN224198010UActive Publication Date: 2026-05-05GUANGDONG XTIME PACKGING EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
GUANGDONG XTIME PACKGING EQUIP CO LTD
Filing Date
2025-05-26
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing material filling devices require frequent replacement of material measuring cups when dealing with different batches and sizes of packaging cans or boxes, resulting in cumbersome disassembly and low work efficiency. At the same time, the single-sided interception mechanism is prone to damaging the material.

Method used

The two sets of intercepting cylinders and intercepting plates of the active intercepting component achieve alternating blocking on both sides. Combined with the capacity adjustment of the adjustable metering component, the two sets of intercepting cylinders and intercepting plates achieve alternating blocking on both sides and uniform discharge of materials, avoiding damage to the materials due to excessive interception speed on one side.

Benefits of technology

It improves the efficiency of quantitative filling, avoids material damage, is convenient and quick to operate, and adapts to the needs of packaging containers of different specifications.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224198010U_ABST
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Abstract

The utility model discloses a high-efficiency adjustable quantitative filling device which comprises a material hopper, a base, a supporting and fixing frame, an adjustable quantitative assembly and a movable intercepting assembly, the supporting and fixing frame is installed on the base, and the adjustable quantitative assembly is adjustably installed on one side of the supporting and fixing frame; the movable intercepting assemblies are arranged on the two sides of the adjustable quantifying assembly, a receiving hopper is arranged at the top of the adjustable quantifying assembly, a discharging pipe is arranged at the bottom of the adjustable quantifying assembly, and the material hopper is arranged above the receiving hopper; according to the quantitative filling device, the two sides are blocked in turn through the movable intercepting assembly, materials are evenly discharged, so that the material filling speed of the adjustable quantitative assembly is increased, the quantitative filling efficiency of the quantitative filling device is improved, meanwhile, the materials are not prone to being damaged, and the adjustable quantitative assembly can adjust the capacity of an adjustable measuring cup according to the filling specification.
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Description

Technical Field

[0001] This utility model relates to the field of filling auxiliary equipment technology, specifically to a high-efficiency adjustable quantitative filling device. Background Technology

[0002] In the production of chemical, food, and agricultural products industries, the materials produced must be weighed, fed, canned, and sealed before leaving the factory.

[0003] However, existing material filling equipment is generally designed for filling and dispensing packaging cans or boxes of the same size, and the measuring cups used to hold and dispense the material are usually fixed. When filling and dispensing different batches of packaging cans or boxes of different sizes, it is necessary to change the measuring cups of different sizes from time to time. This is troublesome to disassemble and replace, and it can also slow down the work efficiency.

[0004] In addition, the quantitative interception mechanism in existing material filling devices generally uses single-sided interception and blocking. In order to improve filling efficiency, the driving speed of the quantitative interception mechanism is relatively fast. However, when the interception speed is too fast, it is easy to cause the interceptor to crush the material and damage it. Utility Model Content

[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a high-efficiency adjustable quantitative filling device. Through two sets of intercepting cylinders and intercepting plates of the movable intercepting component, the device achieves alternating blocking on both sides and uniform discharge of materials, thereby increasing the speed at which the adjustable quantitative component is filled with materials, improving its quantitative filling efficiency, and also preventing damage to the materials. Furthermore, the capacity of the measuring cup of its adjustable quantitative component can be adjusted according to the filling specifications.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0007] A high-efficiency adjustable quantitative filling device includes a material hopper, a base, a support frame, an adjustable quantitative component, and a movable interception component. The support frame is mounted on the base, the adjustable quantitative component is adjustablely mounted on one side of the support frame, the movable interception component is mounted on both sides of the adjustable quantitative component, a receiving hopper is provided at the top of the adjustable quantitative component, a discharge pipe is provided at the bottom of the component, and the material hopper is located above the receiving hopper.

[0008] Furthermore, the adjustable quantitative component includes a first adjusting bracket, a second adjusting bracket, and an adjustable measuring cup. The first adjusting bracket and the second adjusting bracket are detachably installed on one side of the support frame and are spaced apart from each other. The adjustable measuring cup is installed between the first adjusting bracket and the second adjusting bracket and fixed thereto. The receiving hopper and the discharge pipe are respectively connected to the adjustable measuring cup.

[0009] Furthermore, the adjustable measuring cup includes a metering base, an annular block, and an adjusting column. The annular block is fitted onto the top of the adjusting column and connected thereto to form a T-shaped structure. The metering base is fixed to the top of the first adjusting bracket. The tops of the annular block and the adjusting column are both fixed to the bottom of the second adjusting bracket. The bottom end of the adjusting column is inserted into the metering base. The receiving hopper and the discharge pipe are respectively connected to the metering base and the adjusting column.

[0010] Furthermore, the active interception assembly includes a first interception cylinder, a second interception cylinder, a third interception cylinder, and a fourth interception cylinder. The first and second interception cylinders are symmetrically mounted on both sides of the first adjusting bracket, with their telescopic ends passing through both sides of the first adjusting bracket and extending inward. The third and fourth interception cylinders are symmetrically mounted on both sides of the second adjusting bracket, with their telescopic ends passing through both sides of the second adjusting bracket and extending inward.

[0011] Furthermore, both the adjusting column and the metering base have hollow cavities. The metering base and the adjusting column are interconnected and together define a channel for receiving materials. The receiving hopper and the discharge pipe are respectively connected to the channel.

[0012] Furthermore, the telescopic ends of the first, second, third, and fourth intercepting cylinders are all connected to intercepting plates.

[0013] Furthermore, interception inlets and outlets are provided on both sides of the bottom end of the quantitative base and on both sides of the top end of the T-shaped structure.

[0014] The beneficial effects of this utility model are as follows:

[0015] (1) The active interception component of this utility model is divided into two groups, each group including symmetrically arranged interception cylinders and interception plates. By using two groups of interception cylinders and interception plates, the material is evenly discharged by alternating blocking on both sides, thereby increasing the speed at which the adjustable quantitative component is filled with material and improving its quantitative filling efficiency. Moreover, the two groups of interception cylinders and interception plates work together to block in turn, which can effectively reduce the interception speed and avoid the problem of crushing the material due to the excessively fast interception speed when only one side is used for interception. It can also further buffer the material from falling, making it less likely to damage the material.

[0016] (2) The adjustable measuring cup of this utility model includes a quantitative base, an annular block and an adjusting column. Both the adjusting column and the quantitative base have hollow cavities. The quantitative base and the adjusting column are interconnected and jointly define a channel for accommodating materials. The positions of the first adjusting bracket and the second adjusting bracket on the support frame can be adjusted according to the filling specifications, so that the second adjusting bracket is adjusted to be closer to or further away from the first adjusting bracket. Thus, the adjusting column fixed below the second adjusting bracket can slide up and down relative to the hollow cavity of the quantitative base to adjust the flow cross-sectional area of ​​the channel, thereby adjusting the capacity of the adjustable measuring cup. Its operation is convenient and quick. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 ;

[0019] Figure 3 This is an enlarged schematic diagram of a partial structure of the present invention.

[0020] In the diagram, 1 is the material hopper, 2 is the base, 3 is the support frame, 4 is the adjustable metering component, 41 is the first adjusting bracket, 42 is the second adjusting bracket, 43 is the adjustable measuring cup, 431 is the metering base, 432 is the annular block, 433 is the adjusting column, 5 is the movable interception component, 51 is the first interception cylinder, 52 is the second interception cylinder, 53 is the third interception cylinder, 54 is the fourth interception cylinder, 55 is the interception plate, 6 is the receiving hopper, and 7 is the discharge pipe. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] As attached Figure 1-3As shown in the figure, this utility model embodiment provides a high-efficiency adjustable quantitative filling device, including a material hopper 1, a base 2, a support frame 3, an adjustable quantitative component 4, and a movable interception component 5. The support frame 3 is installed on the base 2, the adjustable quantitative component 4 is adjustablely installed on one side of the support frame 3, and the movable interception component 5 is installed on both sides of the adjustable quantitative component 4. The top of the adjustable quantitative component 4 is provided with a receiving hopper 6, and the bottom is provided with a discharge pipe 7. The material hopper 1 is located above the receiving hopper 6. By using two sets of interception cylinders and interception plates of the movable interception component 5, the material is blocked on both sides alternately and discharged evenly, thereby increasing the speed at which the adjustable quantitative component 4 is filled with material and improving its quantitative filling efficiency.

[0023] The material hopper 1 can be fixed above the adjustable metering component 4 and the receiving hopper 6 by an external bracket, thereby facilitating the feeding operation.

[0024] The adjustable quantitative component 4 includes a first adjusting bracket 41, a second adjusting bracket 42, and an adjustable measuring cup 43. The first adjusting bracket 41 and the second adjusting bracket 42 are detachably installed on one side of the support frame 3 and are spaced apart from each other. The adjustable measuring cup 43 is installed between the first adjusting bracket 41 and the second adjusting bracket 42 and is fixed thereto. The receiving hopper 6 and the discharge pipe 7 are respectively connected to the adjustable measuring cup 43.

[0025] The adjustable measuring cup 43 includes a quantitative base 431, an annular block 432, and an adjusting column 433. The annular block 432 is sleeved on the top of the adjusting column 433 and connected to it to form a T-shaped structure. The quantitative base 431 is fixed to the top of the first adjusting bracket 41. The tops of the annular block 432 and the adjusting column 433 are both fixed to the bottom of the second adjusting bracket 42. The bottom end of the adjusting column 433 is inserted into the quantitative base 431. The receiving hopper 6 and the discharge pipe 7 are respectively connected to the quantitative base 431 and the adjusting column 433.

[0026] The active interception component 5 includes a first interception cylinder 51, a second interception cylinder 52, a third interception cylinder 53, and a fourth interception cylinder 54. The first interception cylinder 51 and the second interception cylinder 52 are symmetrically mounted on both sides of the first adjusting bracket 41, and their telescopic ends pass through both sides of the first adjusting bracket 41 and extend inward. The third interception cylinder 53 and the fourth interception cylinder 54 are symmetrically mounted on both sides of the second adjusting bracket 42, and their telescopic ends pass through both sides of the second adjusting bracket 42 and extend inward.

[0027] Specifically, the first intercepting cylinder 51, the second intercepting cylinder 52, the third intercepting cylinder 53 and the fourth intercepting cylinder 54 are electrically connected to an external control device and a power supply device, respectively, and are driven by the control device and the power supply device.

[0028] Both the adjusting column 433 and the metering base 431 have hollow inner cavities. The metering base 431 and the adjusting column 433 are interconnected and jointly define a channel for receiving materials. The top of the channel has an inlet and the bottom has an outlet. The receiving hopper 6 and the discharge pipe 7 are respectively connected to the inlet and outlet of the channel.

[0029] Specifically, the positions of the first adjusting bracket 41 and the second adjusting bracket 42 on the support frame 3 can be adjusted according to the filling specifications, so that the second adjusting bracket 42 is adjusted to be closer to or further away from the first adjusting bracket 41. Thus, the adjusting column fixed below the second adjusting bracket 42 can slide up and down relative to the hollow inner cavity of the quantitative base 431 to adjust the flow cross-sectional area of ​​the channel, thereby adjusting the capacity of the adjustable measuring cup 32. The operation is convenient and quick.

[0030] The telescopic ends of the first intercepting cylinder 51, the second intercepting cylinder 52, the third intercepting cylinder 53 and the fourth intercepting cylinder 54 are all connected to intercepting plates 55.

[0031] The first intercepting cylinder 51 and the second intercepting cylinder 52 work together to alternately extend and retract, causing the intercepting plate 55 connected to them to alternately block the outlet of the channel. The third intercepting cylinder 53 and the fourth intercepting cylinder 54 work together to alternately extend and retract, causing the intercepting plate 55 connected to them to alternately block the inlet of the channel. By using two sets of intercepting cylinders and intercepting plates, the material is blocked from both sides in turn and evenly discharged, thereby increasing the speed at which the adjustable quantitative component is filled with material and improving its quantitative filling efficiency. Moreover, the two sets of intercepting cylinders and intercepting plates work together to block the material in turn, which can effectively reduce the interception speed and avoid the problem of crushing the material due to the excessively fast interception speed when only one side is used. It can also further buffer the material falling and prevent damage to the material.

[0032] Specifically, the diameter of the hollow inner cavity of the adjusting column 433 and the metering base 431 is less than or equal to the width of the intercepting plate 55, so that the intercepting plate 55 connected to the telescopic ends of the first intercepting cylinder 51, the second intercepting cylinder 52, the third intercepting cylinder 53 and the fourth intercepting cylinder 54 can better intercept materials, thereby avoiding the problem of materials leaking out from the edge of the intercepting plate 55 during interception.

[0033] The bottom two sides of the quantitative base 431 and the top two sides of the T-shaped structure are provided with interception inlets and outlets; the interception plates 55 connected to the telescopic ends of the first interception cylinder 51, the second interception cylinder 52, the third interception cylinder 53 and the fourth interception cylinder 54 can be inserted into or removed from the interception inlets and outlets of the quantitative base 431 and the T-shaped structure respectively, so as to control the closing and opening of the inlet and outlet of the channel.

[0034] In a specific implementation of this utility model, its working principle is as follows:

[0035] First, the telescopic end of the first intercepting cylinder 51 or the second intercepting cylinder 52 is driven to extend, so that the intercepting plate 55 connected to it is inserted into the intercepting inlet and outlet of the metering base 431, and goes deep into the hollow inner cavity of the metering base 431 to block the outlet of the channel. The two operate alternately. Then, the telescopic end of the second intercepting cylinder 52 or the third intercepting cylinder 53 is driven to retract, so that the intercepting plate 55 connected to it leaves the intercepting inlet and outlet of the adjusting column 433, thereby opening the inlet of the channel. The two operate alternately.

[0036] The interception and quantitative operation involves the material hopper and receiving hopper 6 working together to pour material into the adjustable measuring cup 43 until it is full. Then, the telescopic end of the third interception cylinder 53 or the fourth interception cylinder 54 is driven to extend, causing the interception plate 55 connected to it to insert into the T-shaped interception inlet and outlet, penetrating deep into the hollow inner cavity of the adjusting column 433 to block the feed inlet of the channel. The two operations alternate to prevent material from re-entering the adjustable measuring cup 43. At this time, the amount of material filled in the adjustable measuring cup 43 is pre-adjusted and set.

[0037] During the filling and feeding operation, the telescopic end of the first intercepting cylinder 51 or the second intercepting cylinder 52 is driven to retract, causing the intercepting plate 55 connected to it to leave the intercepting inlet and outlet of the quantitative base 431, thereby opening the outlet of the channel. Then, the material filled in the measuring cup 43 and quantitatively dispensed into the tank or box placed below can be adjusted with the discharge pipe 7. The two operations are carried out alternately. Subsequent operations follow the same process as above, thereby achieving a highly efficient quantitative filling operation.

[0038] The present invention has been described in detail above. The above description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made in accordance with the scope of this application should still fall within the scope of the present invention.

Claims

1. A high-efficiency adjustable quantitative filling device, characterized in that: The device includes a material hopper, a base, a support frame, an adjustable metering component, and a movable intercepting component. The support frame is mounted on the base. The adjustable metering component is adjustablely mounted on one side of the support frame. The movable intercepting component is mounted on both sides of the adjustable metering component. The top of the adjustable metering component is provided with a receiving hopper, and the bottom of the component is provided with a discharge pipe. The material hopper is located above the receiving hopper.

2. The high-efficiency adjustable quantitative filling device according to claim 1, characterized in that: The adjustable quantitative component includes a first adjusting bracket, a second adjusting bracket, and an adjustable measuring cup. The first adjusting bracket and the second adjusting bracket are detachably installed on one side of the support frame and are spaced apart from each other. The adjustable measuring cup is installed between the first adjusting bracket and the second adjusting bracket and is fixed thereto. The receiving hopper and the discharge pipe are respectively connected to the adjustable measuring cup.

3. The high-efficiency adjustable quantitative filling device according to claim 2, characterized in that: The adjustable measuring cup includes a quantitative base, an annular block, and an adjusting column. The annular block is fitted onto the top of the adjusting column and connected to it to form a T-shaped structure. The quantitative base is fixed to the top of the first adjusting bracket. The tops of the annular block and the adjusting column are both fixed to the bottom of the second adjusting bracket. The bottom end of the adjusting column is inserted into the quantitative base. The receiving hopper and the discharge pipe are respectively connected to the quantitative base and the adjusting column.

4. The high-efficiency adjustable quantitative filling device according to claim 2, characterized in that: The active interception assembly includes a first interception cylinder, a second interception cylinder, a third interception cylinder, and a fourth interception cylinder. The first and second interception cylinders are symmetrically mounted on both sides of the first adjusting bracket, and their telescopic ends pass through both sides of the first adjusting bracket and extend inward. The third and fourth interception cylinders are symmetrically mounted on both sides of the second adjusting bracket, and their telescopic ends pass through both sides of the second adjusting bracket and extend inward.

5. The high-efficiency adjustable quantitative filling device according to claim 3, characterized in that: Both the adjusting column and the metering base have hollow inner cavities. The metering base and the adjusting column are interconnected and together define a channel for receiving materials. The receiving hopper and the discharge pipe are respectively connected to the channel.

6. The high-efficiency adjustable quantitative filling device according to claim 4, characterized in that: The telescopic ends of the first, second, third, and fourth intercepting cylinders are all connected to intercepting plates.

7. The high-efficiency adjustable quantitative filling device according to claim 3, characterized in that: The quantitative base has interception inlets and outlets on both sides of its bottom and the top of its T-shaped structure.