Transfer device for bundled steel pipes

Abstract

The utility model relates to the technical field of steel pipe transfer, in particular to a bundled steel pipe transfer device which comprises a mounting plate, a transfer mechanism is arranged on the upper surface of the mounting plate and comprises a mounting frame and a supporting plate, the supporting plate is located on one side of the mounting plate, and the mounting frame is fixedly connected to the upper surface of the mounting plate. And the inner wall of the mounting frame is rotationally connected with a material guide roller. Before use, bundles of steel pipes can be directly conveyed to the mounting frame through other production lines and are in seamless joint with an existing production process, the driving motor drives the material guide rollers to rapidly support the steel pipes, bearing and preliminary positioning of the steel pipes are rapidly completed, the waiting time of the steel pipes in the initial transfer stage is shortened, and the production efficiency is improved. The whole transfer process closely fits the rhythm of a production line, the production efficiency is greatly improved, compared with a traditional manual carrying connection mode, a large amount of manpower and time cost can be saved, and the transfer amount in unit time can be remarkably increased in a large-scale steel pipe production transfer scene.

Description

Technical Field

[0001] This utility model relates to the field of steel pipe transfer technology, and in particular to a device for transferring bundled steel pipes. Background Technology

[0002] Bundled steel pipes are combinations formed by binding several steel pipes together in a certain way. Steel pipes are made of different materials, such as carbon steel and stainless steel. According to their uses, they can be divided into steel pipes for construction, steel pipes for industrial pipelines, steel pipes for machinery manufacturing, etc. On the production line, batches of steel pipes are often bundled together to facilitate subsequent transportation and storage.

[0003] However, most of the existing bundled steel pipes are transported to the storage area by manual handling, which is inefficient and increases a lot of manpower and time costs, which is not conducive to production operations. This needs to be improved. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies where bundled steel pipes are often transported to storage areas manually, resulting in low transfer efficiency, increased labor and time costs, and hindering production operations. Therefore, this invention proposes a bundled steel pipe transfer device.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: a bundled steel pipe transfer device, including an installation plate, a transfer mechanism provided on the upper surface of the installation plate, the transfer mechanism including an installation frame and a support plate, the support plate being located on one side of the installation plate, the installation frame being fixedly connected to the upper surface of the installation plate, a guide roller being rotatably connected to the inner wall of the installation frame, a drive motor being fixedly connected to the upper surface of the installation frame, the drive end of the drive motor passing through the installation frame and being fixedly connected to the axis of the guide roller, a positioning plate being fixedly connected to the side of the installation plate away from the support plate, two symmetrically arranged lifting cylinders being fixedly connected to the upper surfaces of both the positioning plate and the support plate, a stabilizing frame being fixedly connected to the upper surfaces of both sets of lifting cylinders, and the inner wall of the stabilizing frame being... The system is equipped with seven guide wheels, each with a guide belt. Servo motors are fixedly connected to the sides of the two stabilizers that are close to each other. The drive end of the servo motor passes through the stabilizer and is fixedly connected to the shaft of one of the guide wheels. Before use, bundled steel pipes can be directly transported to the mounting frame from other production lines, seamlessly integrating with the existing production process. The drive motor drives the guide rollers to quickly lift the steel pipes, rapidly completing the receiving and initial positioning of the pipes. This reduces the waiting time for the steel pipes at the beginning of the transfer process, ensuring the entire transfer process closely follows the production line rhythm and significantly improves production efficiency. Compared to traditional manual handling methods, this saves a significant amount of manpower and time costs. In large-scale steel pipe production and transfer scenarios, it can significantly increase the transfer volume per unit time.

[0006] Preferably, there are two mounting frames, which are equally spaced. After the lifting cylinder pushes the stabilizing frame and the guide belt to lift the steel pipe, the servo motor drives the guide wheel to rotate, and the steel pipe is smoothly transported to the carrier plate by the guide belt. All actions are coordinated and smooth, avoiding transfer stagnation caused by untimely or uncoordinated manual operation.

[0007] Preferably, side plates are fixedly connected to both sides of the mounting plate. The side plates are located directly below the stabilizer frame. When the lifting cylinder retracts, the side plates support and lift the bottom of the stabilizer frame.

[0008] Preferably, a material storage mechanism is provided between the support plate and the mounting plate. The material storage mechanism includes a base plate, which is placed between the support plate and the mounting plate. A carrier plate is fixedly connected to the upper surface of the base plate. Two symmetrically arranged support blocks are fixedly connected to the upper surface of the carrier plate. Two symmetrically arranged baffles are fixedly connected to the upper surface of the carrier plate. A reinforcing plate is fixedly connected to the side of the baffle closest to the support plate. The end of the reinforcing plate away from the baffle is fixedly connected to the upper surface of the base plate. When the steel pipe is transported to the carrier plate and abuts against the baffle, the placement position of the steel pipe can be accurately determined, ensuring the consistency of the placement of each bundle of steel pipes on the carrier plate. This facilitates the unified management and further processing of the steel pipes. At the same time, after the bundle of steel pipes falls onto the support blocks, a limiting pin is inserted into the gap of the steel pipe and works with the anti-slip block to limit the steel pipe.

[0009] Preferably, the upper surface of the support block is fixedly connected with an anti-slip block. The anti-slip block increases the friction between the steel pipe and the support block, further preventing the steel pipe from shifting, ensuring the safe storage of the steel pipe after transfer, reducing potential safety hazards and material losses caused by the shaking or displacement of the steel pipe, and improving the transfer quality.

[0010] Preferably, the number of anti-slip blocks is multiple, and the multiple anti-slip blocks are arranged at equal intervals.

[0011] Preferably, a limiting pin is fixedly connected to the upper surface of the carrier plate, and the top of the limiting pin is higher than the anti-slip block. The limiting pin can effectively prevent the steel pipe from rolling on the carrier plate and ensure the stability of the steel pipe during storage.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] In this invention, before use, bundled steel pipes can be directly transported to the mounting frame via other production lines, seamlessly integrating with the existing production process. The drive motor drives the guide rollers to quickly lift the steel pipes, rapidly completing the acceptance and initial positioning of the steel pipes. This reduces the waiting time for the steel pipes at the beginning of the transfer process, ensuring the entire transfer process closely follows the rhythm of the production line and significantly improves production efficiency. Compared to traditional manual handling and connection methods, it can save a significant amount of manpower and time costs. In large-scale steel pipe production and transfer scenarios, it can significantly increase the transfer volume per unit time. After the lifting cylinder pushes the stabilizing frame and guide belt to lift the steel pipes, the servo motor drives the guide wheel to rotate, smoothly transporting the steel pipes towards the carrier plate via the guide belt. All actions are coordinated and smooth, avoiding transfer stagnation caused by untimely or uncoordinated manual operation.

[0014] In this invention, when the steel pipes are transported to the carrier plate and abut against the baffle, the placement position of the steel pipes can be accurately determined, ensuring the consistency of placement of each bundle of steel pipes on the carrier plate. This facilitates the unified management and further processing of the steel pipes. At the same time, after the bundled steel pipes fall onto the support block, the limiting pins are inserted into the gaps between the steel pipes, and the anti-slip blocks limit the position of the steel pipes. The limiting pins can effectively prevent the steel pipes from rolling on the carrier plate, ensuring the stability of the steel pipes during storage. The anti-slip blocks increase the friction between the steel pipes and the support blocks, further preventing the steel pipes from shifting, ensuring the safe storage of the steel pipes after transfer, reducing potential safety hazards and material losses caused by the shaking or displacement of the steel pipes, and improving the quality of transfer. Attached Figure Description

[0015] Figure 1 This utility model provides a three-dimensional structural schematic diagram of a bundled steel pipe transfer device;

[0016] Figure 2 This utility model provides a side view structural diagram of a bundled steel pipe transfer device;

[0017] Figure 3 This utility model proposes a bundled steel pipe transfer device. Figure 2 A schematic diagram of the structure at point A;

[0018] Figure 4 This utility model provides an exploded structural diagram of a bundled steel pipe transfer device;

[0019] Figure 5 This utility model proposes a bundled steel pipe transfer device. Figure 4 A schematic diagram of the structure at point B.

[0020] Legend:

[0021] 1. Mounting plate; 2. Transfer mechanism; 21. Mounting frame; 22. Guide roller; 23. Drive motor; 24. Stabilizer; 25. Support plate; 26. Lifting cylinder; 27. Servo motor; 28. Guide belt; 29. ​​Guide wheel; 210. Positioning plate; 211. Side plate; 3. Material storage mechanism; 31. Base plate; 32. Carrier plate; 33. Support block; 34. Anti-slip block; 35. Limit pin; 36. Baffle; 37. Reinforcing plate. Detailed Implementation

[0022] Please see Figures 1-5 This utility model provides a technical solution: a bundled steel pipe transfer device, including a mounting plate 1. A transfer mechanism 2 is provided on the upper surface of the mounting plate 1. The transfer mechanism 2 includes a mounting frame 21 and a support plate 25. The support plate 25 is located on one side of the mounting plate 1. The mounting frame 21 is fixedly connected to the upper surface of the mounting plate 1. A guide roller 22 is rotatably connected to the inner wall of the mounting frame 21. A drive motor 23 is fixedly connected to the upper surface of the mounting frame 21. The drive end of the drive motor 23 passes through the mounting frame 21 and is fixedly connected to the axis of the guide roller 22. A positioning plate 210 is fixedly connected to the side of the mounting plate 1 away from the support plate 25. Two symmetrically arranged lifting cylinders 26 are fixedly connected to the upper surfaces of both the positioning plate 210 and the support plate 25. A stabilizing frame 24 is fixedly connected to the upper surface of both sets of lifting cylinders 26. The inner wall of the stabilizing frame 24 rotates. The system is equipped with seven guide wheels 29, each with a guide belt 28. Two stabilizing frames 24 are fixedly connected to servo motors 27 on their adjacent sides. The drive end of the servo motor 27 passes through the stabilizing frame 24 and is fixedly connected to the axis of one of the guide wheels 29. Before use, bundled steel pipes can be directly transported to the mounting frame 21 from other production lines, seamlessly integrating with the existing production process. The drive motor 23 drives the guide roller 22 to quickly lift the steel pipes, rapidly completing the acceptance and initial positioning of the steel pipes. This reduces the waiting time for the steel pipes at the beginning of the transfer process, ensuring the entire transfer process closely follows the production line rhythm and significantly improves production efficiency. Compared to traditional manual handling methods, this saves a significant amount of manpower and time costs. In large-scale steel pipe production and transfer scenarios, it can significantly increase the transfer volume per unit time.

[0023] In this embodiment, there are two mounting frames 21, which are set at equal intervals. After the lifting cylinder 26 pushes the stabilizing frame 24 and the guide belt 28 to lift the steel pipe, the servo motor 27 drives the guide wheel 29 to rotate. The steel pipe is smoothly transported to the carrier plate 32 through the guide belt 28. All actions are coordinated and smooth, avoiding transfer stagnation caused by untimely or uncoordinated manual operation.

[0024] Specifically, side plates 211 are fixedly connected to both sides of the mounting plate 1. The side plates 211 are located directly below the stabilizer 24. When the lifting cylinder 26 retracts, the side plates 211 support and lift the bottom of the stabilizer 24.

[0025] In this embodiment, a storage mechanism 3 is provided between the support plate 25 and the mounting plate 1. The storage mechanism 3 includes a base plate 31, which is placed between the support plate 25 and the mounting plate 1. A carrier plate 32 is fixedly connected to the upper surface of the base plate 31. Two symmetrically arranged support blocks 33 are fixedly connected to the upper surface of the carrier plate 32. Two symmetrically arranged baffles 36 are fixedly connected to the upper surface of the carrier plate 32. A reinforcing plate 37 is fixedly connected to the side of the baffle 36 closest to the support plate 25. The end of the reinforcing plate 37 away from the baffle 36 is fixedly connected to the upper surface of the base plate 31. When the steel pipe is transported to the carrier plate 32 and abuts against the baffle 36, the placement position of the steel pipe can be accurately determined, ensuring the consistency of the placement of each bundle of steel pipes on the carrier plate 32. This facilitates the unified management and further processing of the steel pipes. At the same time, after the bundle of steel pipes falls onto the support block 33, the limiting pin 35 is inserted into the gap of the steel pipe and works with the anti-slip block 34 to limit the steel pipe.

[0026] Specifically, the upper surface of the support block 33 is fixedly connected with an anti-slip block 34. The anti-slip block 34 increases the friction between the steel pipe and the support block 33, further preventing the steel pipe from shifting, ensuring the safe storage of the steel pipe after the transfer is completed, reducing the safety hazards and material loss that may be caused by the shaking or displacement of the steel pipe, and improving the transfer quality.

[0027] Specifically, there are multiple anti-slip blocks 34, which are arranged at equal intervals.

[0028] Specifically, a limiting pin 35 is fixedly connected to the upper surface of the carrier plate 32, and the top of the limiting pin 35 is higher than the anti-slip block 34. The limiting pin 35 can effectively prevent the steel pipe from rolling on the carrier plate 32 and ensure the stability of the steel pipe during storage.

[0029] Working principle: Before use, bundles of steel pipes are conveyed to the mounting frame 21 via other production lines. The bundles then fall onto the guide rollers 22. The drive motor 23 is turned on, causing the guide rollers 22 to rotate. The two guide rollers 22 then support the bundles of steel pipes. Once both ends of the bundles are above the stabilizing frame 24, the drive motor 23 is turned off.

[0030] Then, the lifting cylinder 26 is operated to push the stabilizing frame 24 and the guide belt 28 upward. The stabilizing frame 24, together with the guide belt 28, lifts the bundled steel pipes. Then, the servo motor 27 is turned on to drive the guide wheel 29 to rotate, and then the guide belt 28 transports the bundled steel pipes towards the carrier plate 32. After the bundled steel pipes come into contact with the baffle 36, the servo motor 27 is turned off. Then, the lifting cylinder 26 is controlled to retract, and then the stabilizing frame 24 drives the guide belt 28 and the bundled steel pipes to move downward. Then, the bundled steel pipes fall onto the support block 33. At the same time, the limiting pin 35 is inserted into the gap of the bundled steel pipes, and the anti-slip block 34 performs a limiting operation on the bundled steel pipes, thus completing the transfer operation of the bundled steel pipes.

Claims

1. A bundled steel pipe transfer device, including a mounting plate (1), characterized in that: The upper surface of the mounting plate (1) is provided with a transfer mechanism (2), which includes a mounting frame (21) and a support plate (25). The support plate (25) is located on one side of the mounting plate (1). The mounting frame (21) is fixedly connected to the upper surface of the mounting plate (1). A guide roller (22) is rotatably connected to the inner wall of the mounting frame (21). A drive motor (23) is fixedly connected to the upper surface of the mounting frame (21). The drive end of the drive motor (23) passes through the mounting frame (21) and is fixedly connected to the axis of the guide roller (22). The side of the mounting plate (1) away from the support plate (25) is fixedly connected to the support plate (25). A positioning plate (210) is fixedly connected to the upper surface of the positioning plate (210) and the support plate (25). Two symmetrically arranged lifting cylinders (26) are fixedly connected to the upper surface of the two sets of lifting cylinders (26). A stabilizing frame (24) is fixedly connected to the upper surface of the two sets of lifting cylinders (26). Seven guide wheels (29) are rotatably connected to the inner wall of the stabilizing frame (24). A guide belt (28) is installed on the guide wheel (29). A servo motor (27) is fixedly connected to the side of the two stabilizing frames (24) that are close to each other. The driving end of the servo motor (27) passes through the stabilizing frame (24) and is fixedly connected to the axis of one of the guide wheels (29).

2. The bundled steel pipe transfer device according to claim 1, characterized in that: The number of mounting brackets (21) is two, and the two mounting brackets (21) are arranged at equal intervals.

3. The bundled steel pipe transfer device according to claim 1, characterized in that: The mounting plate (1) has side plates (211) fixedly connected to both sides, and the side plates (211) are located directly below the stabilizer (24).

4. The bundled steel pipe transfer device according to claim 1, characterized in that: A material storage mechanism (3) is provided between the support plate (25) and the mounting plate (1). The material storage mechanism (3) includes a base plate (31). The base plate (31) is placed between the support plate (25) and the mounting plate (1). A carrier plate (32) is fixedly connected to the upper surface of the base plate (31). Two symmetrically arranged support blocks (33) are fixedly connected to the upper surface of the carrier plate (32). Two symmetrically arranged baffles (36) are fixedly connected to the upper surface of the carrier plate (32). A reinforcing plate (37) is fixedly connected to the side of the baffle (36) near the support plate (25). The end of the reinforcing plate (37) away from the baffle (36) is fixedly connected to the upper surface of the base plate (31).

5. The bundled steel pipe transfer device according to claim 4, characterized in that: The upper surface of the support block (33) is fixedly connected with an anti-slip block (34).

6. The bundled steel pipe transfer device according to claim 5, characterized in that: The number of anti-slip blocks (34) is multiple, and the multiple anti-slip blocks (34) are arranged at equal intervals.

7. The bundled steel pipe transfer device according to claim 5, characterized in that: The upper surface of the carrier plate (32) is fixedly connected to a limiting pin (35), and the top of the limiting pin (35) is higher than the anti-slip block (34).

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