Device for capacitor production
By designing a capacitor production device that includes components such as a feeding mechanism, a conveyor belt, and a collection platform, the problems of low efficiency in manual tray arrangement and difficult maintenance of automated equipment have been solved. This device enables efficient and accurate arrangement of capacitors and simplifies maintenance, thereby improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- NINGBO FENGHUA HENGCHI ELECTRONICS CO LTD
- Filing Date
- 2025-05-29
- Publication Date
- 2026-05-05
AI Technical Summary
In current capacitor production, manual tray arrangement is inefficient and difficult to guarantee accuracy and consistency, while automated equipment is costly and difficult to maintain.
Design a capacitor production device that includes a feeding mechanism, a conveyor belt, a collection platform, a chute, a pusher plate, a detection sensor, and a lifting drive. The detection sensor controls the pusher and lifting drive to achieve automated arrangement and neat collection of capacitors.
This enables efficient and accurate arrangement of capacitors, reduces equipment costs, simplifies maintenance, and improves production efficiency.
Smart Images

Figure CN224198533U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of capacitor technology, and in particular to an apparatus for capacitor production. Background Technology
[0002] Thin-film metal capacitors refer to capacitors that use organic plastic film as the dielectric and metallized film as the electrode, which are wound into a round core. The round cores need to be arranged on a tray during the hot pressing and dispensing processes. The traditional tray arrangement method mainly relies on manual operation. Workers need to manually place the round cores one by one on the tray and arrange them according to specific rules to ensure that subsequent hot pressing and other processes can be carried out smoothly. However, manual operation is inefficient and it is difficult to guarantee the accuracy and consistency of the tray arrangement.
[0003] Currently, the industry is gradually adopting some automated equipment for tray arrangement. However, the existing tray arrangement methods still have some problems. For example, many automated equipment use structures such as lifting grippers or pneumatic suction cups, which are costly, have a high failure rate, and are expensive to maintain. Therefore, it is necessary to design a capacitor production device that is simple in structure and easy to maintain. Utility Model Content
[0004] This application provides a capacitor manufacturing apparatus that is simple in structure and easy to maintain.
[0005] The capacitor manufacturing apparatus provided in this application adopts the following technical solution:
[0006] A capacitor manufacturing apparatus includes a feeding mechanism and a conveyor belt. Capacitors are conveyed on the conveyor belt. A collection platform is provided at the end of the conveyor belt. The collection platform is located on the side of the conveyor belt and is arranged perpendicular to the length direction of the conveyor belt. A chute is vertically arranged on the collection platform and is arranged parallel to the length direction of the conveyor belt. Multiple partitions are arranged in the chute. There is a gap between the lower end of the chute and the collection platform, and a pusher plate is arranged on the side of the gap. The pusher plate can push the partitions onto the collection platform and separate the rows of capacitors.
[0007] Preferably, the feeding mechanism is a vibratory feeder, the height of the conveyor belt is equal to the height of the collecting platform, a pushing drive is connected to the pushing plate, and a detection sensor is provided on the conveyor belt and the detection sensor is electrically connected to the pushing drive.
[0008] Preferably, a baffle is provided on the side of the chute, the baffle is arranged parallel to the chute, the distance between the baffle and the partition is equal to the width of the capacitor, a lifting drive is connected to the baffle and the lifting drive is located inside the material collection platform, and the lifting drive is electrically connected to the detection sensor.
[0009] Preferably, the material collection platform is provided with a fixed bracket and is connected to the chute through the fixed bracket. The middle part of the chute is rotatably connected to the fixed bracket, and the lower part of the chute is provided with a fixing bolt and a fixing hole between it and the fixed bracket.
[0010] Preferably, a first limiting strip and a second limiting strip are respectively provided on both sides of the collecting platform. The distance between the first limiting strip and the second limiting strip is equal to an integer multiple of the length of the capacitor. The first limiting strip is located close to the conveyor belt and its length is less than that of the second limiting strip. The side of the second limiting strip can be connected to the capacitor.
[0011] Preferably, a collection tray is movably connected to one end of the collection platform away from the conveyor belt. The width of the collection tray is equal to the width of the collection platform. Slots are provided at the ends of the first and second limiting strips. The collection tray is inserted into the slots and a fixing bolt is provided at the insertion point.
[0012] Preferably, the collecting tray is a square trough-shaped structure with one end open and the other end closed, and the end of the collecting tray extends beyond the collecting platform.
[0013] In summary, this application includes at least one of the following beneficial technical effects:
[0014] 1. This application provides a material collection platform on the side of the conveyor belt, with a chute and partitions on the platform. The conveyor belt can arrange the capacitors in rows, and the pusher plate on the side of the chute can push the partitions falling in the chute to move, thereby moving the rows of capacitors. The pusher plate repeats its action and finally arranges the rows of capacitors neatly on the material collection platform through the partitions, which facilitates subsequent processing steps. The structure is simple and easy to maintain.
[0015] 2. By connecting a pusher drive to the pusher plate and designing a detection sensor on the conveyor belt that is electrically connected to the pusher drive, the position of the capacitors on the conveyor belt can be detected, thereby controlling the pusher drive to push the capacitors automatically, which is convenient to operate; by setting baffles on the side of the chute, the position of the capacitors can be restricted by the baffles and partitions, ensuring that the capacitors can be arranged in a straight line, which is convenient for material collection; at the same time, the lifting drive connected to the baffle is electrically connected to the detection sensor, which can control the lifting of the baffle through the signal of the detection sensor, and the baffle lifts automatically, which is convenient to operate.
[0016] 3. By setting a fixed bracket on the collection platform and connecting the fixed bracket to the chute, the fixing effect is ensured; at the same time, since the chute and the fixed bracket are rotatably connected, the chute can be flipped over, making it easy to put the partitions back in after use, which is convenient for recycling.
[0017] 4. By setting a first limiting strip and a second limiting strip on both sides of the collecting platform, and with the length of the second limiting strip being greater than the length of the first limiting strip, the capacitor can be blocked and limited by the second limiting strip, which facilitates the alignment of the capacitors.
[0018] 5. By setting a movable connecting collection tray at the end of the collection platform, the arranged capacitors can be easily moved to the next processing area, making them convenient to use. Attached Figure Description
[0019] Figure 1 This is a perspective view of a capacitor manufacturing apparatus according to a preferred embodiment of this application.
[0020] Figure 2 This is a perspective view of the material collection platform in use in a preferred embodiment of this application.
[0021] Figure 3 This is a top view of the material collection platform in use in a preferred embodiment of this application.
[0022] Explanation of reference numerals in the attached drawings: 1. Feeding mechanism; 2. Conveyor belt; 201. Detection sensor; 3. Capacitor; 4. Collection platform; 401. Fixed bracket; 402. First limit bar; 403. Second limit bar; 5. Slide groove; 501. Partition plate; 6. Push plate; 601. Push drive; 7. Baffle; 8. Collection tray. Detailed Implementation
[0023] The present application will be further described in detail below with reference to the accompanying drawings.
[0024] This application discloses an apparatus for producing capacitors.
[0025] Reference Figures 1 to 3 A capacitor production apparatus includes a feeding mechanism 1 and a conveyor belt 2. The feeding mechanism 1 is a vibrating plate. Capacitors 3 are conveyed on the conveyor belt 2. A collection platform 4 is provided at the end of the conveyor belt 2, and the height of the conveyor belt 2 is equal to the height of the collection platform 4. The collection platform 4 is located on the side of the conveyor belt 2 and is arranged perpendicular to the length direction of the conveyor belt 2. A chute 5 is vertically arranged on the collection platform 4 and is parallel to the length direction of the conveyor belt 2. Multiple partitions 501 are provided in the chute 5. There is a gap between the lower end of the chute 5 and the collection platform 4, and a pusher plate 6 is provided on the side of the gap. The pusher plate 6 can push the partitions 501 onto the collection platform 4 and separate the rows of capacitors 3. Specifically, a pusher drive 601 is connected to the pusher plate 6. A detection sensor 201 is provided on the conveyor belt 2 and is electrically connected to the pusher drive 601. Specifically, in this embodiment, a gap is provided between the detection sensor 201 and the end of the conveyor belt 2.
[0026] Reference Figure 1 and Figure 3A baffle 7 is provided on the side of the chute 5. The baffle 7 is parallel to the chute 5. The distance between the baffle 7 and the partition 501 is equal to the width of the capacitor 3. A lifting drive is connected to the baffle 7 and the lifting drive is located inside the collection platform 4. The lifting drive is electrically connected to the detection sensor 201 and can control the lifting of the baffle 7 according to the signal of the detection sensor 201. It works with the pusher plate 6 and the pusher drive 601 to push out the rows of capacitors.
[0027] Reference Figure 1 and Figure 2 The collecting platform 4 is equipped with a fixed bracket 401 and is connected to the slide 5 through the fixed bracket 401. The middle part of the slide 5 is rotatably connected to the fixed bracket 401. The lower part of the slide 5 is provided with a fixing bolt and a fixing hole between it and the fixed bracket 401. The two sides of the collecting platform 4 are respectively provided with a first limiting strip 402 and a second limiting strip 403. The distance between the first limiting strip 402 and the second limiting strip 403 is equal to an integer multiple of the length of the capacitor 3. The first limiting strip 402 is set close to the conveyor belt 2 and the length of the first limiting strip 402 is less than the length of the second limiting strip 403. The side of the second limiting strip 403 can be connected to the capacitor 3.
[0028] Specifically, the first limiting bar 401 and the second limiting bar 402 can block and limit the capacitor 3, making it easier for the capacitor 3 to be arranged and aligned.
[0029] Reference Figures 1 to 3 The end of the collecting platform 4 furthest from the conveyor belt 2 is movably connected to a collecting tray 8. The width of the collecting tray 8 is equal to the width of the collecting platform 4. The ends of the first limiting strip 402 and the second limiting strip 403 are provided with slots. The collecting tray 8 is inserted into the slots and a fixing bolt is provided at the insertion point. Specifically, the collecting tray 8 is a square groove structure with one end open and the other end closed. The end of the collecting tray 8 extends beyond the collecting platform 4. The collecting tray 8 facilitates the movement of the arranged capacitors 3 to the next processing area, making it convenient to use.
[0030] The implementation principle is as follows: This application sets a collection platform 4 on the side of the conveyor belt 2, and sets a chute 5 and a partition 501 on the collection platform. The conveyor belt 2 can arrange the capacitors 3 in rows. The pusher plate 6 set on the side of the chute 5 can push the partition 501 falling in the chute 5 to move, thereby driving the row of capacitors 3 to move. The pusher plate 6 repeats the action and finally arranges the row of capacitors 3 neatly on the collection platform 4 through the partition 501, which facilitates subsequent processing steps. The structure is simple and easy to maintain.
[0031] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. An apparatus for producing capacitors, characterized in that: The device includes a feeding mechanism (1) and a conveyor belt (2). The conveyor belt (2) carries capacitors (3). A collection platform (4) is provided at the end of the conveyor belt (2). The collection platform (4) is located on the side of the conveyor belt (2) and is perpendicular to the length direction of the conveyor belt (2). A chute (5) is vertically provided on the collection platform (4) and is parallel to the length direction of the conveyor belt (2). Multiple partitions (501) are provided in the chute (5). There is a gap between the lower end of the chute (5) and the collection platform (4), and a pusher plate (6) is provided on the side of the gap. The pusher plate (6) can push the partitions (501) onto the collection platform (4) and separate the rows of capacitors (3).
2. The capacitor manufacturing apparatus according to claim 1, characterized in that: The feeding mechanism (1) is a vibratory feeder, the height of the conveyor belt (2) is equal to the height of the collecting platform (4), the pusher plate (6) is connected to a pusher drive (601), the conveyor belt (2) is provided with a detection sensor (201) and the detection sensor (201) is electrically connected to the pusher drive (601).
3. The capacitor manufacturing apparatus according to claim 2, characterized in that: A baffle (7) is provided on the side of the chute (5). The baffle (7) is arranged parallel to the chute (5). The distance between the baffle (7) and the partition (501) is equal to the width of the capacitor (3). A lifting drive is connected to the baffle (7) and the lifting drive is located inside the collection platform (4). The lifting drive is electrically connected to the detection sensor (201).
4. The capacitor manufacturing apparatus according to claim 1, characterized in that: The material collection platform (4) is provided with a fixed bracket (401) and is connected to the slide (5) through the fixed bracket (401). The middle part of the slide (5) is rotatably connected to the fixed bracket (401), and the lower part of the slide (5) is provided with a fixing bolt and a fixing hole between it and the fixed bracket (401).
5. The capacitor manufacturing apparatus according to claim 1, characterized in that: The material collection platform (4) is provided with a first limiting strip (402) and a second limiting strip (403) on both sides respectively. The distance between the first limiting strip (402) and the second limiting strip (403) is equal to an integer multiple of the length of the capacitor (3). The first limiting strip (402) is located close to the conveyor belt (2) and the length of the first limiting strip (402) is less than the length of the second limiting strip (403). The side of the second limiting strip (403) can be connected to the capacitor (3).
6. The capacitor manufacturing apparatus according to claim 5, characterized in that: The end of the material collection platform (4) away from the conveyor belt (2) is movably connected to the material collection tray (8). The width of the material collection tray (8) is equal to the width of the material collection platform (4). The ends of the first limiting strip (402) and the second limiting strip (403) are provided with slots. The material collection tray (8) is inserted into the slot and a fixing bolt is provided at the insertion point.
7. The capacitor manufacturing apparatus according to claim 6, characterized in that: The collection tray (8) is a square trough structure with one end open and the other end closed, and the end of the collection tray (8) extends beyond the collection platform (4).