Curing treatment device for gravel slurry
By using a pre-screening device and multi-stage screening technology, the clogging problem in the treatment of crushed stone slurry was solved, achieving efficient solidification treatment of crushed stone slurry, improving filter press efficiency and reducing equipment maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG GUOTENG MUNICIPAL GARDEN
- Filing Date
- 2025-05-06
- Publication Date
- 2026-05-05
AI Technical Summary
Existing filter presses are prone to clogging of the filter cloth and feed channel by gravel particles when processing gravel slurry, resulting in low filtration efficiency and high equipment maintenance costs.
Multi-stage screening is performed using a pre-screening device. Multiple layers of screens with different apertures and a vibrating motor drive the screens to vibrate. Combined with a hydraulic cylinder and a PLC control system, this achieves efficient screening and extrusion processing of crushed stone slurry.
It effectively avoids clogging by gravel particles, improves filter press efficiency, reduces equipment maintenance costs, and enhances the solidification effect and fineness and uniformity of the slurry.
Smart Images
Figure CN224199269U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of solidification treatment devices, and relates to a solidification treatment device for crushed stone slurry. Background Technology
[0002] During construction, mining, and other engineering operations, large quantities of gravel slurry are generated. If this slurry is not effectively treated and directly discharged, it will cause serious environmental pollution and waste resources. Currently, the most common method for treating gravel slurry is filtration and solidification using a filter press. However, existing filter presses have several problems when processing gravel slurry: because the slurry contains a large number of gravel particles of varying sizes, it easily clogs the filter cloth and feed channel, leading to low filtration efficiency and increased equipment maintenance costs. Therefore, a gravel slurry solidification treatment device that can efficiently process gravel slurry, prevent gravel particle clogging, improve filtration efficiency, and reduce equipment maintenance costs is particularly important. Utility Model Content
[0003] The purpose of this invention is to address the above-mentioned problems by providing a device for solidifying crushed stone slurry.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] A crushed stone slurry solidification treatment device includes a frame, a filtration mechanism, an extrusion mechanism, and a control system. The filtration mechanism, extrusion mechanism, and control system are located on the frame. A feeding mechanism is provided on one side of the frame. The feeding mechanism includes a feeding pump, a feeding pipe, and a pre-screening device. A flow control valve and a pressure sensor are provided on the feeding pipe. The flow control valve is used to regulate the feeding flow rate, and the pressure sensor is used to monitor the feeding pressure in real time and transmit the pressure signal to the control system. The pre-screening device is located at the front end of the feeding pipe. The pre-screening device includes a screening box and a vibrating motor. The screening box is provided with multiple layers of screens with different apertures. The vibrating motor drives the screens to vibrate, so that the crushed stone slurry is screened in the screening box.
[0006] In the above-mentioned crushed stone slurry solidification treatment device, a first screen and a second screen are movably installed inside the screening box. The first screen is located above the second screen, and the aperture of the first screen is larger than that of the second screen.
[0007] In the above-mentioned crushed stone slurry solidification treatment device, a first stone discharge port and a second stone discharge port are provided on one side of the screening box. A connecting plate is fixedly provided on one side of the first stone discharge port and the second stone discharge port inside the screening box. A collection box is placed at the bottom of the first stone discharge port and the second stone discharge port.
[0008] In the above-mentioned crushed stone slurry solidification treatment device, one side of the first screen and the second screen is movably connected to the connecting plate via a rotating shaft, and the other side of the first screen and the second screen is movably connected to a vibrating rod, one end of which is drivenly connected to a vibrating motor.
[0009] In the above-mentioned crushed stone slurry solidification treatment device, an eccentric wheel is provided on the vibrating motor, a transmission rod is movably installed on the eccentric wheel, one end of the transmission rod is connected to the vibrating rod through a rotating shaft, a sliding seat is fixedly installed on the outer wall of the screening box, one end of the vibrating rod is inserted into the sliding seat, and the vibrating rod and the sliding seat are slidably connected.
[0010] In the above-mentioned crushed stone slurry solidification treatment device, the first screen and the second screen are provided with a sliding groove at the position where they are connected to the vibrating rod, and a sliding shaft is movably installed in the sliding groove, and the vibrating rod and the sliding shaft are rotatably connected.
[0011] In the above-mentioned crushed stone slurry solidification treatment device, the bottom of the screening box is configured as a funnel shape, the feed pump is located at the bottom of the screening box, and the feed pump is connected to the feed pipe.
[0012] In the above-mentioned crushed stone slurry solidification treatment device, the extrusion mechanism includes a hydraulic cylinder and an extrusion plate. The hydraulic cylinder is installed on one side of the frame, and the piston rod of the hydraulic cylinder is connected to the extrusion plate.
[0013] In the above-mentioned crushed stone slurry solidification treatment device, the control system adopts a PLC controller, and the control system is connected to the sensors and actuators of each component of the feeding mechanism and the extrusion mechanism.
[0014] In the above-mentioned crushed stone slurry solidification treatment device, the filtration mechanism includes multiple filter plates and filter cloths. The filter plates are rectangular and are arranged in parallel on the frame, forming a filtration chamber between adjacent filter plates.
[0015] Compared with existing technologies, the advantages of this utility model are:
[0016] 1. This utility model pre-treats the crushed stone slurry by setting a pre-screening device, which screens crushed stone particles of different sizes, effectively avoiding the problem of crushed stone particles clogging the filter cloth and feed channel of the filter press, improving the filter pressing efficiency and reducing equipment maintenance costs.
[0017] 2. This utility model achieves effective screening of crushed stone particles of different sizes in crushed stone slurry by setting multiple layers of screens with different apertures and using a vibrating motor to drive the screens to vibrate. This makes the screened slurry more delicate and uniform, which is beneficial to improving the effect of subsequent pressure filtration and solidification.
[0018] Other advantages, objectives and features of this invention will be partly apparent from the following description, and partly understood by those skilled in the art through study and practice of this invention. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0020] Figure 2 This is a schematic diagram of the external structure of this utility model.
[0021] Figure 3 This is a schematic diagram of the pre-screening device of this utility model.
[0022] Figure 4 This is a top view of the filter mechanism and extrusion mechanism of this utility model.
[0023] Figure 5 This is a utility model Figure 3 Enlarged structural diagram at point A in the middle.
[0024] In the diagram: 1. Frame; 2. Filtering mechanism; 3. Extrusion mechanism; 4. Control system; 5. Feeding mechanism; 6. Feed pump; 7. Feeding pipe; 8. Pre-screening device; 9. Flow control valve; 10. Pressure sensor; 11. Screening box; 12. Vibrating motor; 13. First screen; 14. Second screen; 15. First stone discharge port; 16. Second stone discharge port; 17. Connecting plate; 18. Collection box; 19. Vibrating rod; 20. Eccentric wheel; 21. Transmission rod; 22. Slide seat; 23. Slide groove; 24. Slide shaft; 25. Hydraulic cylinder; 26. Extrusion plate; 27. PLC controller; 28. Filter plate. Detailed Implementation
[0025] The present invention will be further described below with reference to the accompanying drawings.
[0026] like Figure 1-5 As shown, a crushed stone slurry solidification treatment device includes a frame 1, a filtering mechanism 2, an extrusion mechanism 3, and a control system 4. The filtering mechanism 2, the extrusion mechanism 3, and the control system 4 are located on the frame 1. A feeding mechanism 5 is provided on one side of the frame 1. The feeding mechanism 5 includes a feeding pump 6, a feeding pipe 7, and a pre-screening device 8. A flow control valve 9 and a pressure sensor 10 are provided on the feeding pipe 7. The flow control valve 9 is used to adjust the feeding flow rate, and the pressure sensor 10 is used to monitor the feeding pressure in real time and transmit the pressure signal to the control system 4. The pre-screening device 8 is located at the front end of the feeding pipe 7. The pre-screening device 8 includes a screening box 11 and a vibrating motor 12. The screening box 11 is provided with multiple layers of screens with different apertures. The vibrating motor 12 drives the screens to vibrate, so that the crushed stone slurry is screened in the screening box 11.
[0027] Furthermore, a first screen 13 and a second screen 14 are movably installed inside the screening box 11. The first screen 13 is located above the second screen 14, and the aperture of the first screen 13 is larger than the aperture of the second screen 14.
[0028] In this embodiment, the arrangement of the first screen 13 and the second screen 14 enables multi-stage screening of the crushed stone slurry. Large particles of crushed stone and impurities are retained by the first screen 13, while smaller particles pass through the first screen 13 and fall onto the second screen 14 for further screening. This multi-stage screening method improves screening efficiency, enabling effective separation of particles of different sizes in the crushed stone slurry and providing better conditions for subsequent processing steps.
[0029] Furthermore, a first stone outlet 15 and a second stone outlet 16 are provided on one side of the screening box 11. A connecting plate 17 is fixedly provided on one side of the first stone outlet 15 and the second stone outlet 16 inside the screening box 11. A collection box 18 is placed at the bottom of the first stone outlet 15 and the second stone outlet 16.
[0030] In this embodiment, the placement of the collection box 18 allows for convenient collection and storage of the screened gravel particles, facilitating subsequent processing and utilization.
[0031] Furthermore, one side of the first screen 13 and the second screen 14 is movably connected to the connecting plate 17 via a rotating shaft, and the other side of the first screen 13 and the second screen 14 is movably connected to a vibrating rod 19, one end of which is connected to the vibrating motor 12 for transmission.
[0032] Furthermore, the vibrating motor 12 is provided with an eccentric wheel 20, and a transmission rod 21 is movably mounted on the eccentric wheel 20. One end of the transmission rod 21 is connected to the vibrating rod 19 through a rotating shaft. A slide block 22 is fixedly installed on the outer wall of the screening box 11. One end of the vibrating rod 19 is inserted into the slide block 22, and the vibrating rod 19 is slidably connected to the slide block 22.
[0033] In this embodiment, the vibrating motor 12, through the transmission action of the eccentric wheel 20 and the transmission rod 21, causes the vibrating rod 19 to reciprocate. This vibration design not only enhances the screening effect of the screen, but also helps to prevent screen clogging, ensuring the continuity and stability of the screening process.
[0034] Furthermore, the first screen 13 and the second screen 14 are provided with a sliding groove 23 at the position where they are connected to the vibrating rod 19, and a sliding shaft 24 is movably installed in the sliding groove 23, and the vibrating rod 19 and the sliding shaft 24 are rotatably connected.
[0035] In this embodiment, the sliding shaft 24 is movably connected within the sliding groove 23, allowing the screen to have a certain degree of freedom when subjected to vibration, thereby better adapting to gravel and slurry of different particle sizes and improving the flexibility and adaptability of screening.
[0036] Furthermore, the bottom of the screening box 11 is configured as a funnel shape, the feed pump 6 is located at the bottom of the screening box 11, and the feed pump 6 is connected to the feed pipe 7.
[0037] Furthermore, the extrusion mechanism 3 includes a hydraulic cylinder 25 and an extrusion plate 26. The hydraulic cylinder 25 is installed on one side of the frame 1, and the piston rod of the hydraulic cylinder 25 is connected to the extrusion plate 26.
[0038] In this embodiment, during the filter press process, when the slurry in the filter chamber reaches a certain amount, the hydraulic cylinder 25 pushes the extrusion plate 26 to move towards the filter plate, extruding the slurry in the filter chamber to further improve the solidification effect of the slurry and reduce the moisture content of the slurry cake.
[0039] Furthermore, the control system 4 adopts a PLC controller 27, and the control system 4 is connected to the sensors and actuators of each component of the feeding mechanism 5 and the extrusion mechanism 3.
[0040] In this embodiment, the control system 4 can automatically control the start and stop of the feed pump 6, the adjustment of the feed flow rate, and the extension and retraction of the hydraulic cylinder 25 according to the preset program and the signals fed back by the sensor.
[0041] Furthermore, the filtration mechanism 2 includes multiple filter plates 28 and filter cloth. The filter plates 28 are rectangular and are arranged in parallel on the frame 1, forming a filtration chamber between adjacent filter plates 28.
[0042] In this embodiment, a filter cloth covers the surface of the filter plate 28 to intercept solid particles in the slurry and achieve solid-liquid separation. The filter plate 28 is provided with a feed hole, a filtrate discharge hole and a high-pressure water flushing hole. The feed hole is connected to the feeding mechanism 5 and is used to introduce the crushed stone slurry into the filtration chamber. The filtrate discharge hole is connected to the filtrate collection pipe and is used to discharge the filtered liquid.
[0043] The working principle of this utility model is as follows:
[0044] In use, the crushed stone slurry first enters the pre-screening device 8. The multi-layered screens in the pre-screening device 8 vibrate under the drive of the vibrating motor 12, performing preliminary screening of the crushed stone slurry. Larger particles of crushed stone pass through the first screen 13 and fall into the collection box 18 below the first stone discharge port 15, while smaller particles of crushed stone and slurry continue to pass through the second screen 14 and finally fall to the bottom of the screening box 11. The screened slurry is then fed into the filter chamber of the filter mechanism 2 by the feed pump 6. Inside the filter chamber, solid particles in the slurry are intercepted by the filter cloth, while the filtrate is discharged through the filtrate discharge hole. When the slurry in the filter chamber reaches a certain amount, the control system 4 controls the hydraulic cylinder 25 to push the extrusion plate 26 towards the filter plate, extruding the slurry and further improving its solidification effect. After extrusion, the control system 4 controls the high-pressure water flushing system to flush the filter cloth, removing any remaining solid particles.
[0045] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from the spirit of this utility model.
[0046] Although this document frequently uses terms such as 1. frame; 2. filtration mechanism; 3. extrusion mechanism; 4. control system; 5. feeding mechanism; 6. feed pump; 7. feed pipe; 8. pre-screening device; 9. flow control valve; 10. pressure sensor; 11. screening box; 12. vibrating motor; 13. first screen; 14. second screen; 15. first discharge port; 16. second discharge port; 17. connecting plate; 18. collection box; 19. vibrating rod; 20. eccentric wheel; 21. transmission rod; 22. slide block; 23. chute; 24. sliding shaft; 25. hydraulic cylinder; 26. extrusion plate; 27. PLC controller; 28. filter plate, etc., the possibility of using other terms is not excluded. The use of these terms is merely for the convenience of describing and explaining the essence of this utility model; interpreting them as any additional limitation would contradict the spirit of this utility model.
Claims
1. A device for solidifying crushed stone slurry, comprising a frame (1), a filtering mechanism (2), an extrusion mechanism (3), and a control system (4), characterized in that, The filtering mechanism (2), the extrusion mechanism (3) and the control system (4) are located on the frame (1). A feeding mechanism (5) is provided on one side of the frame (1). The feeding mechanism (5) includes a feeding pump (6), a feeding pipe (7) and a pre-screening device (8). A flow control valve (9) and a pressure sensor (10) are provided on the feeding pipe (7). The flow control valve (9) is used to adjust the feeding flow rate. The pressure sensor (10) is used to monitor the feeding pressure in real time and transmit the pressure signal to the control system (4). The pre-screening device (8) is located at the front end of the feeding pipe (7). The pre-screening device (8) includes a screening box (11) and a vibration motor (12). The screening box (11) is provided with multiple layers of screens with different apertures. The vibration motor (12) drives the screens to vibrate, so that the crushed stone slurry is screened in the screening box (11).
2. The stone slurry solidification treatment device according to claim 1, characterized in that, The screening box (11) is equipped with a first screen (13) and a second screen (14), with the first screen (13) located above the second screen (14) and the aperture of the first screen (13) being larger than that of the second screen (14).
3. The stone slurry solidification treatment device according to claim 2, characterized in that, The screening box (11) has a first stone outlet (15) and a second stone outlet (16) on one side of its body. A connecting plate (17) is fixedly installed inside the screening box (11) on one side of the first stone outlet (15) and the second stone outlet (16). A collection box (18) is placed at the bottom of the first stone outlet (15) and the second stone outlet (16).
4. The stone slurry solidification treatment device according to claim 3, characterized in that, One side of the first screen (13) and the second screen (14) is movably connected to the connecting plate (17) via a rotating shaft, and the other side of the first screen (13) and the second screen (14) is movably connected to a vibrating rod (19), one end of which is connected to a vibrating motor (12) for transmission.
5. The stone slurry solidification treatment device according to claim 4, characterized in that, An eccentric wheel (20) is provided on the vibrating motor (12), and a transmission rod (21) is movably installed on the eccentric wheel (20). One end of the transmission rod (21) is connected to the vibrating rod (19) through a rotating shaft. A slide block (22) is fixedly installed on the outer wall of the screening box (11). One end of the vibrating rod (19) is inserted into the slide block (22), and the vibrating rod (19) and the slide block (22) are slidably connected.
6. The stone slurry solidification treatment device according to claim 5, characterized in that, The first screen (13) and the second screen (14) are provided with a sliding groove (23) at the connection position of the vibrating rod (19). A sliding shaft (24) is movably installed in the sliding groove (23), and the vibrating rod (19) and the sliding shaft (24) are rotatably connected.
7. The stone slurry solidification treatment device according to claim 6, characterized in that, The bottom of the screening box (11) is configured as a funnel shape, the feed pump (6) is located at the bottom of the screening box (11), and the feed pump (6) is connected to the feed pipe (7).
8. The stone slurry solidification treatment device according to claim 1, characterized in that, The extrusion mechanism (3) includes a hydraulic cylinder (25) and an extrusion plate (26). The hydraulic cylinder (25) is installed on one side of the frame (1), and the piston rod of the hydraulic cylinder (25) is connected to the extrusion plate (26).
9. The stone slurry solidification treatment device according to claim 1, characterized in that, The control system (4) adopts a PLC controller (27), and the control system (4) is connected to the sensors and actuators of each component of the feeding mechanism (5) and the extrusion mechanism (3).
10. The stone slurry solidification treatment device according to claim 1, characterized in that, The filtration mechanism (2) includes multiple filter plates (28) and filter cloth. The filter plates (28) are rectangular and are arranged in parallel on the frame (1). A filtration chamber is formed between adjacent filter plates (28).