Knitted belt knitting device

By designing an adjustable take-up reel and hydraulic push rod for the knitting tape weaving device, the problem of take-up offset caused by inconsistent tape width in traditional devices has been solved, achieving precise take-up and improving equipment stability, while reducing failure risk and maintenance costs.

CN224199596UActive Publication Date: 2026-05-05CHENGDU LIYOU TEXTILE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHENGDU LIYOU TEXTILE CO LTD
Filing Date
2025-05-19
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Traditional knitting tape weaving devices lack a precise width control mechanism, resulting in large dispersion in tape width dimensions. During the winding process, tapes are prone to shifting, slipping, and breaking, affecting production efficiency and wasting raw materials.

Method used

A knitting tape weaving device including an adjustable take-up reel and a hydraulic push rod was designed. The adjustable take-up reel allows for flexible adjustment of the side disc spacing according to the tape width. The stability and adaptability of the take-up reel are ensured by the cooperation of the radial fixed slide and the axial fixed plate.

Benefits of technology

It achieves precise winding, improves winding success rate and product quality, enhances equipment versatility and safety, and reduces equipment failure risk and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of knitting, and discloses a knitted belt knitting device which comprises a knitting machine body and a belt winding device composed of a supporting seat, a winding motor, a hydraulic push rod and an adjustable winding disc, a discharging conveying belt is arranged on the side wall of the knitting machine body, the belt winding device is arranged at the shaft end of the discharging conveying belt, and the belt winding device is arranged on the supporting seat. A main body of the belt winding device is a supporting seat, the side wall of the supporting seat is connected with the shaft end of the discharging conveying belt in a matched mode through an adaptive bolt, a winding motor and a hydraulic push rod are arranged on the two opposite side edges of the belt winding device correspondingly, and the winding motor is fixedly connected with the outer side wall of the supporting seat through an adaptive bolt. The hydraulic push rod is fixedly connected with the outer side wall of the supporting seat through an adaptive bolt, the winding motor is correspondingly arranged on one side of the discharging conveying belt, the belt winding device is arranged at the discharging port end of the knitting belt knitting device, and the winding quality of finished knitting belts is greatly improved through the flexible and adjustable structure of the knitting belt knitting device.
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Description

Technical Field

[0001] This utility model relates to the field of knitting technology, specifically to a knitting tape weaving device. Background Technology

[0002] With the rapid development of the textile industry, knitted ribbons are being used more and more widely in clothing, bags, home decoration and other fields, which has also put forward higher requirements for their weaving efficiency and quality.

[0003] Traditional knitting tape weaving devices have many limitations. After completing the weaving, the lack of a precise width control mechanism results in significant width variation in the produced tapes. For narrower tapes, this inconsistency can easily cause a series of problems during the winding process. Winding equipment typically operates according to preset standard parameters. Narrower tapes, due to insufficient width, cannot be precisely aligned with the edge of the winding roller when entering, easily leading to lateral deviation. If the deviation exceeds the tolerance range of the winding equipment, the tape will become tangled and messy on the roller, or even slip off or break, resulting in winding failure. This not only reduces production efficiency and increases manual finishing and rework costs, but also wastes raw materials, affecting the company's economic benefits. To address this, we propose a knitting tape weaving device. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a knitting tape weaving device that solves the aforementioned problems.

[0006] (II) Technical Solution

[0007] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a knitting tape weaving device, comprising a knitting machine body, a tape winding device consisting of a support base, a winding motor, a hydraulic push rod, and an adjustable winding reel, wherein the knitting machine body has a discharge conveyor belt on its side wall, and the tape winding device is provided at the shaft end of the discharge conveyor belt. The main body of the tape winding device is a support base, and the side wall of the support base is connected to the shaft end of the discharge conveyor belt by means of adapter bolts. The tape winding device has a winding motor and a hydraulic push rod respectively on two opposite sides. The winding motor is fixedly connected to the outer side wall of the support base by means of adapter bolts, and the hydraulic push rod is also fixedly connected to the outer side wall of the support base by means of adapter bolts. The winding motor is positioned on one side of the discharge conveyor belt.

[0008] Preferably, the support base has a rectangular opening on one side of the knitting machine body, and two sets of connecting holes are provided on both sides of the rectangular opening. The connecting holes are fixedly connected to the end of the discharge conveyor belt shaft by adapter bolts. The bottom of the support base has two axially symmetrically distributed sliding grooves on the side away from the winding motor, and the output shaft ends of the winding motor and the hydraulic push rod both pass into the interior of the support base.

[0009] Preferably, the output shaft end of the winding motor is provided with a drum, and an adjustable winding reel is provided on the outside of the drum. The adjustable winding reel is engaged with the drum by an adapter pin, and four sets of adjustment holes are provided on the outside of the drum in a ring array, and a radial fixed slide is provided between two adjacent sets of adjustment holes.

[0010] Preferably, the output push rod shaft end of the hydraulic push rod is welded with an axial fixing plate. The bottom of the axial fixing plate is provided with two guide sliders that are slidably connected to the inside of the slide groove. The side wall of the axial fixing plate is provided with a mating hole, which is corresponding to the mating connection with the drum shaft end.

[0011] Preferably, the adjustable winding reel consists of two parts: a main cylinder and an adjusting plate. The adjusting plate is sleeved on the outside of the main cylinder. The main cylinder has a hollow cylindrical structure. A set of adjusting holes II arranged in a ring array are opened on the outer side of the main cylinder away from the shaft end of the adjusting plate. The adjusting holes II are engaged with the adjusting holes I through a matching pin. A side plate I is provided on the outer side of the main cylinder. A set of adjusting grooves corresponding to the adjusting holes II are opened on the outer side of the shaft end of the main cylinder. A set of sliding grooves II arranged in a ring array are opened inside the main cylinder. The sliding grooves II are slidably connected to the radially fixed sliding strip.

[0012] Preferably, the outer side of the adjustment disk is provided with a second side disk, which corresponds to the first side disk, and a set of adjustment holes three distributed in a ring array are provided on the outer side of the shaft end of the adjustment disk. The adjustment holes three pass through the adjustment groove through the adapter pin, and the pin is engaged with the first adjustment hole.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, the present invention provides a knitting tape weaving device, which has the following beneficial effects:

[0015] 1. This knitted tape weaving device achieves remarkable precision in winding. The adjustable winding disc design allows for flexible adjustment of the distance between side disc one and side disc two according to the actual width of the knitted tape, ensuring the winding disc adapts to tapes of different widths. The combination of the radial fixing strip and groove two, and the axial fixing plate and groove one, achieves stable fixing of the winding disc in both the radial and axial directions. This effectively avoids problems such as winding offset and slippage caused by inconsistent tape widths, significantly improving the winding success rate and product quality.

[0016] 2. This knitting tape weaving device is highly adaptable and safe and reliable. Through simple adjustment, it can adapt to the winding needs of knitting tapes of various widths and specifications, greatly improving the versatility and production flexibility of the equipment. At the same time, the reinforcement design of the hydraulic push rod and axial fixing plate for the drum effectively reduces the bending moment of the drum during the winding process, enhances the stability and safety of equipment operation, reduces the risk of equipment failure, lowers maintenance costs, and ensures the continuity of production. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the knitting tape weaving device of this utility model;

[0018] Figure 2 This is a cross-sectional schematic diagram of the tape winding device of this utility model;

[0019] Figure 3 This is a schematic diagram showing the connection between the support base, the winding motor, and the hydraulic push rod of this utility model;

[0020] Figure 4 This is a schematic diagram of the adjustable winding reel of this utility model.

[0021] In the diagram: 1. Knitting machine body; 2. Support base; 3. Discharge conveyor belt; 4. Take-up motor; 5. Hydraulic push rod; 6. Adjustable take-up reel; 7. Roll; 8. Adjustment hole one; 9. Radial fixing slide bar; 10. Connecting hole; 11. Slide groove one; 12. Axial fixing plate; 13. Mating hole; 14. Main cylinder; 15. Adjustment plate; 16. Side plate one; 17. Adjustment hole two; 18. Adjustment groove; 19. Slide groove two; 20. Side plate two; 21. Adjustment hole three. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figure 1-4A knitting tape weaving device includes a knitting machine body 1 and a tape winding device composed of a support base 2, a winding motor 4, a hydraulic push rod 5, and an adjustable winding reel 6. The side wall of the knitting machine body 1 is provided with a discharge conveyor belt 3, and the tape winding device is provided at the shaft end of the discharge conveyor belt 3. The main body of the tape winding device is the support base 2. The side wall of the support base 2 is connected to the shaft end of the discharge conveyor belt 3 by adapter bolts. The two opposite sides of the tape winding device are respectively provided with the winding motor 4 and the hydraulic push rod 5. The winding motor 4 is fixedly connected to the outer side wall of the support base 2 by adapter bolts, and the hydraulic push rod 5 is also fixedly connected to the outer side wall of the support base 2 by adapter bolts. The winding motor 4 is correspondingly placed on one side of the discharge conveyor belt 3. The tape woven by the knitting machine body 1 passes through the discharge conveyor belt 3 and reaches the tape winding device to complete the winding work.

[0024] Furthermore, the support base 2 has a rectangular opening on one side corresponding to the knitting machine body 1, and two sets of connecting holes 10 are provided on both sides of the rectangular opening. The connecting holes 10 are fixedly connected to the shaft end of the discharge conveyor belt 3 by means of matching bolts. The bottom of the support base 2 has two axially symmetrically distributed sliding grooves 11 on the side opposite to the winding motor 4. The output shaft ends of the winding motor 4 and the hydraulic push rod 5 are both inserted into the support base 2. The support base 2 plays a supporting role to ensure that the winding motor 4 and the hydraulic push rod 5 can stably complete the winding work.

[0025] Furthermore, the output shaft of the take-up motor 4 is provided with a drum 7, and an adjustable take-up reel 6 is provided on the outside of the drum 7. The adjustable take-up reel 6 is engaged with the drum 7 by an adapter pin. The outside of the drum 7 is provided with four sets of adjustment holes 8 arranged in a ring array, and a radial fixing slide bar 9 is provided between two adjacent sets of adjustment holes 8. The take-up motor 4 drives the drum 7 to rotate, and the drum 7 drives the adjustable take-up reel 6 to perform the winding operation. The radial fixing slide bar 9 and the slide groove 19 effectively prevent the adjustable take-up reel 6 from rotating radially, thus completing the radial fixing and ensuring radial stability.

[0026] Furthermore, an axial fixing plate 12 is welded to the output push rod shaft end of the hydraulic push rod 5. The bottom of the axial fixing plate 12 is provided with two guide sliders that are slidably connected to the inside of the slide groove 11. The side wall of the axial fixing plate 12 is provided with a mating hole 13, which is connected to the shaft end of the drum 7. The axial fixing plate 12 of the hydraulic push rod 5 can fix the shaft end of the drum 7 to prevent the bending moment of the drum 7 from being too large and improve the safety of the overall winding operation.

[0027] Furthermore, the adjustable winding reel 6 consists of two parts: a main cylinder 14 and an adjusting plate 15. The adjusting plate 15 is sleeved on the outside of the main cylinder 14. The main cylinder 14 has a hollow cylindrical structure. A set of adjusting holes 17 arranged in a ring array is opened on the outer side of the main cylinder 14 away from the shaft end of the adjusting plate 15. The adjusting holes 17 are engaged with the adjusting holes 8 through the matching pin. A side plate 16 is provided on the outer side of the main cylinder 14. A set of adjusting grooves 18 corresponding to the adjusting holes 17 is opened on the outer side of the shaft end of the main cylinder 14. A set of sliding grooves 19 arranged in a ring array is opened inside the main cylinder 14. The sliding grooves 19 are slidably connected to the radial fixed slide strip 9. The distance between the main cylinder 14 and the adjusting plate 15 is adjusted according to the required width of the knitted tape to be wound, so that the distance between the side plate 20 and the side plate 16 is exactly the width of the knitted tape, thereby ensuring the winding quality.

[0028] Furthermore, a second side plate 20 is provided on the outer side of the adjusting plate 15, which corresponds to the first side plate 16. A set of third adjusting holes 21 arranged in a ring array are provided on the outer side of the shaft end of the adjusting plate 15. The third adjusting hole 21 passes through the adjusting groove 18 through an adapter pin, and the pin is engaged with the first adjusting hole 8.

[0029] Structural Description:

[0030] Knitting machine body 1: Knitting machine body 1 is the core of the knitting device, which undertakes the knitting work of the knitting tape. Its side wall is equipped with a discharge conveyor belt 3, which transports the knitted tape to the winding device to complete the initial step of the knitting process.

[0031] Support 2: Support 2 serves as the main body of the belt winding device. Its side wall is connected to the shaft end of the discharge conveyor belt 3 by adapter bolts. A sliding groove 11 is opened inside to support the winding motor 4 and the hydraulic push rod 5, ensuring stable winding.

[0032] Discharge conveyor belt 3: The discharge conveyor belt 3 is installed on the side wall of the knitting machine body 1, and its shaft end is connected to the support base 2. It is responsible for transmitting the woven tape of the knitting machine body 1 to the tape winding device, and is the link between the knitting and winding process.

[0033] Take-up motor 4: The take-up motor 4 is fixed on the outer wall of the support base 2. The output shaft end is equipped with a drum 7. When working, it drives the drum 7 to rotate, thereby driving the adjustable take-up reel 6 to complete the take-up operation of the knitted tape.

[0034] Hydraulic push rod 5: The hydraulic push rod 5 is fixed to the side of the support base 2. The output push rod shaft end is connected to the axial fixing plate 12. The shaft end of the drum 7 is fixed by the axial fixing plate 12 to prevent the drum 7 from bending too much and to ensure winding safety.

[0035] Adjustable winding reel 6: The adjustable winding reel 6 consists of a main cylinder 14 and an adjustment disc 15. The distance between side disc 16 and side disc 20 can be adjusted according to the width of the tape to adapt to the winding of tapes of different specifications and ensure winding quality.

[0036] Drum 7: Drum 7 is installed at the output shaft end of the winding motor 4. It has an adjustment hole 8 and a radial fixed slide bar 9 on the outside. It is engaged with the adjustable winding reel 6 through the adapter pin and drives it to perform winding work.

[0037] Adjustment hole 1 8: Adjustment holes 1 8 are arranged in a ring array on the outside of the drum 7. They are used to connect with adjustment holes 2 and 3 21 of the adjustable take-up reel 6 through adapter pins to realize the position adjustment and fixation of the take-up reel.

[0038] Radial fixing slide bar 9: Radial fixing slide bar 9 is located on the outside of the drum 7, between adjacent adjustment holes 8, and cooperates with the slide groove 19 in the main drum 14 of the adjustable take-up reel 6 to prevent the take-up reel from rotating radially.

[0039] Connection hole 10: Connection hole 10 is opened on both sides of the rectangular opening on one side of the support base 2 corresponding to the knitting machine body 1. It is fixed to the shaft end of the discharge conveyor belt 3 by the adapter bolt to achieve a stable connection between the two.

[0040] Slide groove 11: Slide groove 11 is axially symmetrically distributed at the bottom of the support base 2 and slides in cooperation with the bottom guide slider of the axial fixing plate 12 to provide guidance and support for the movement of the axial fixing plate 12;

[0041] Axial fixing plate 12: Axial fixing plate 12 is welded to the output push rod shaft end of hydraulic push rod 5. The bottom slider is matched with slide groove 11. The side wall mating hole 13 is connected to the shaft end of drum 7 to fix drum 7 and prevent deformation.

[0042] Mating hole 13: The mating hole 13 is opened on the side wall of the axial fixing plate 12 and is connected to the shaft end of the drum 7. Under the action of the hydraulic push rod 5, the shaft end of the drum 7 is fixed to enhance the winding stability.

[0043] Main body cylinder 14: The main body cylinder 14 is a component of the adjustable winding reel 6. It has a hollow cylindrical structure and a side plate 16 on the outside. It is connected to the winding reel adjustment plate 15 through the adjustment hole 18.

[0044] Adjustment disc 15: Adjustment disc 15 is sleeved on the outside of the main body cylinder 14. Side disc 20 is provided on the outside. The shaft end adjustment hole 3 21 is connected to the adjustment groove adjustment hole 1 8 through a pin to realize the adjustment of the winding disc width.

[0045] Side plate 16: Side plate 16 is located on the outside of the main body tube 14 and corresponds to side plate 20 on the outside of the adjustment plate 15. The distance between the two is adjustable and is used to adapt to different widths of knitted tapes to ensure the winding effect.

[0046] Adjustment hole 2 17: The adjustment holes 2 17 are arranged in a ring array on the outside of the main body cylinder 14. They are engaged with the adjustment hole 1 8 of the drum 7 by the adapter pin to achieve a fixed connection between the main body cylinder 14 and the drum 7.

[0047] Adjustment groove 18: Adjustment groove 18 is opened on the outer side of the shaft end of the main body cylinder 14 corresponding to the adjustment plate 15, and corresponds to the adjustment hole 2 17. The adapter pin passes through the adjustment groove 18 to connect the adjustment hole 3 and adjustment hole 1 8 to realize adjustment.

[0048] Slide groove 2 19: Slide groove 2 19 is distributed in a ring array inside the main body cylinder 14 and slides in cooperation with the radial fixed slide bar 9 of the drum 7 to limit the radial rotation of the adjustable take-up reel 6 and ensure the stability of the take-up reel;

[0049] Side plate 20: Side plate 20 is installed on the outside of the adjusting plate 15, opposite to side plate 16. The distance between the two can be adjusted according to the width of the knitted tape to ensure that tapes of different specifications will not shift or slip when being wound up.

[0050] Adjustment hole 3 21: The adjustment hole 3 21 is distributed in a ring array on the outer side of the shaft end of the adjustment disk 15. It is connected to the adjustment hole 1 8 by an adapter pin passing through the adjustment groove 18, so as to fix the position of the adjustment disk 15.

[0051] Working Principle: After the knitting machine body 1 completes the knitting of the tape, the knitted tape is conveyed to the tape winding device via the output conveyor belt 3. The support base 2 of the tape winding device provides stable support, and its sidewall is connected to the shaft end of the output conveyor belt 3 via adapter bolts to ensure overall structural stability. The winding motor 4 and hydraulic push rod 5 are fixed on opposite sides of the support base 2, and both have their output shaft ends inserted into the support base 2. The outer side of the drum 7 at the output shaft end of the winding motor 4 is engaged with the adjustable winding reel 6. The adjustment hole 1 8 on the drum 7 is engaged with the adjustment hole 2 17 on the main body drum 14 and the adjustment hole 3 21 on the adjustment plate 15 of the adjustable winding reel 6 via adapter pins. During use, adjust the main body drum 14 and the... Adjust the relative position of the adjustment disc 15, set the distance between the side disc 16 and the side disc 20 to the width of the tape, and fix it with a pin through the adjustment hole 18, the adjustment groove 18, and the adjustment hole 31. At the same time, the sliding groove 2 19 inside the main body cylinder 14 cooperates with the radial fixing strip 9 of the drum 7 to prevent the adjustable take-up reel 6 from rotating radially. The axial fixing plate 12 at the output push rod shaft end of the hydraulic push rod 5 slides in the sliding groove 11 of the support seat 2 through the bottom guide slider. The mating hole 13 on its side wall is connected to the shaft end of the drum 7, which can fix the shaft end of the drum 7 and prevent the drum 7 from generating excessive bending moment due to force during the winding process. After preparation, the winding motor 4 drives the drum 7 and the adjustable take-up reel 6 to rotate, and wind up the knitted tape conveyed by the discharge conveyor belt 3 to complete the winding of the entire knitted tape.

[0052] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A knitting tape weaving device, comprising a knitting machine body (1), and a tape winding device consisting of a support base (2), a winding motor (4), a hydraulic push rod (5), and an adjustable winding reel (6), characterized in that: The knitting machine body (1) has a discharge conveyor belt (3) on its side wall. The shaft end of the discharge conveyor belt (3) is equipped with a tape winding device. The main body of the tape winding device is a support base (2). The side wall of the support base (2) is connected to the shaft end of the discharge conveyor belt (3) by an adapter bolt. The two opposite sides of the tape winding device are respectively equipped with a winding motor (4) and a hydraulic push rod (5). The winding motor (4) is fixedly connected to the outer side wall of the support base (2) by an adapter bolt. The hydraulic push rod (5) is also fixedly connected to the outer side wall of the support base (2) by an adapter bolt. The winding motor (4) is placed on one side of the discharge conveyor belt (3).

2. The knitting tape weaving device according to claim 1, characterized in that: The support base (2) has a rectangular opening on one side corresponding to the knitting machine body (1), and two sets of connecting holes (10) are opened on both sides of the rectangular opening. The connecting holes (10) are fixedly connected to the shaft end of the discharge conveyor belt (3) by the adapter bolt. The bottom of the support base (2) is provided with two axially symmetrically distributed sliding grooves (11) on the side away from the winding motor (4). The output shaft ends of the winding motor (4) and the hydraulic push rod (5) are both inserted into the support base (2).

3. The knitting tape weaving device according to claim 2, characterized in that: The output shaft of the winding motor (4) is provided with a drum (7), and an adjustable winding reel (6) is provided on the outside of the drum (7). The adjustable winding reel (6) is engaged with the drum (7) by means of an adapter pin. The outside of the drum (7) is provided with four sets of adjustment holes (8) arranged in a ring array, and a radial fixed slide bar (9) is provided between two adjacent sets of adjustment holes (8).

4. The knitting tape weaving device according to claim 2, characterized in that: The output push rod shaft end of the hydraulic push rod (5) is welded with an axial fixing plate (12). The bottom of the axial fixing plate (12) is provided with two guide sliders that are slidably connected to the inside of the slide groove (11). The side wall of the axial fixing plate (12) is provided with a mating hole (13), which is connected to the shaft end of the drum (7).

5. A knitting tape weaving device according to claim 3, characterized in that: The adjustable winding reel (6) consists of two parts: a main body cylinder (14) and an adjusting plate (15). The adjusting plate (15) is sleeved on the outside of the main body cylinder (14). The main body cylinder (14) has a hollow cylindrical structure. A set of adjusting holes (17) arranged in a ring array is opened on the outer side of the shaft end of the main body cylinder (14) away from the adjusting plate (15). The adjusting holes (17) are engaged with the adjusting holes (8) through the adapter pin. A side plate (16) is provided on the outside of the main body cylinder (14). A set of adjusting grooves (18) corresponding to the adjusting holes (17) is opened on the outer side of the shaft end of the main body cylinder (14). A set of sliding grooves (19) arranged in a ring array is opened inside the main body cylinder (14). The sliding grooves (19) are slidably connected to the radial fixed slide bar (9).

6. The knitting tape weaving device according to claim 5, characterized in that: The adjustment disk (15) is provided with a second side disk (20) on the outside. The second side disk (20) corresponds to the first side disk (16). A set of adjustment holes (21) arranged in a ring array are provided on the outside of the shaft end of the adjustment disk (15). The third adjustment hole (21) passes through the adjustment groove (18) through the adapter pin, and the pin is engaged with the first adjustment hole (8).