Sock arranging machine for cotton sock processing

By using a servo motor to drive the gear transmission system of the sock tube and scraper, combined with an air pump and filter cage to collect yarn, the problem of high power consumption in existing sock-cleaning machines is solved, achieving cost reduction and environmental cleanliness.

CN224199663UActive Publication Date: 2026-05-05HUBEI AIBEN KNITTING CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUBEI AIBEN KNITTING CO LTD
Filing Date
2025-04-10
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing sock processing machines require two sets of equipment to supply power simultaneously, resulting in increased power consumption and high operating costs.

Method used

The sock tube and scraper are driven by a servo motor, and the gear transmission system simplifies the device's operation. Combined with an air pump and filter cage, the yarn is collected, reducing power consumption.

Benefits of technology

It reduced equipment operating costs, improved the stability of the device and the cleanliness of the environment, and simplified the sock processing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of textile machinery, and discloses a sock tidying machine for cotton sock processing, which comprises a frame, a control shell is mounted at the edge of the top end of the frame, a sock sleeving tube is rotatably connected in the control shell, a servo motor is arranged in the control shell, a first gear is clamped on a flat key of an output shaft of the servo motor, and a second gear is clamped on a flat key of the output shaft of the servo motor. Two second gears are fixedly connected to the outer surface of the sock sleeving pipe, a third gear is connected to the outer surface of the second gear of the servo motor in a meshed mode, a connecting rod is fixedly connected to one end face of the third gear, a threaded rod is fixedly connected to one end face of the connecting rod, a mounting base is connected to the outer surface of the threaded rod through threads, and a scraper is arranged at the top end of the mounting base. The servo motor drives the sock sleeving pipe to rotate and drives the scraper to move at the same time, so that the problem that multiple devices need to be matched at the same time when the device treats socks is solved, and the use cost of the device is reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of textile machinery technology, and in particular relates to a sock-sorting machine for processing cotton socks. Background Technology

[0002] In the wide range of sock manufacturing and processing, de-fuzzing is an essential step to remove fuzzy edges and loose threads from socks to ensure quality. Existing cotton sock processing machines use servo motors and electric guide rails in conjunction to trim the fuzz on socks, thereby improving the quality of the socks.

[0003] However, traditional sock processing machines require two devices to work together, necessitating the simultaneous supply of power to both devices. This results in increased power consumption and higher operating costs. Utility Model Content

[0004] This utility model addresses the problem in existing technologies where two sets of devices are required to work together in a sock-processing machine, necessitating simultaneous power supply to both devices and thus increasing power consumption and operating costs. The present invention provides the following technical solution:

[0005] A sock processing machine for cotton socks includes: a frame; a control housing is installed at the top edge of the frame; a sock tube is rotatably connected inside the control housing; a base is fixedly connected to the bottom of the control housing; a servo motor is fixedly connected to the top of the base; a gear 1 is keyed to the output shaft of the servo motor; two gears 2 are fixedly connected to the outer surface of the sock tube; the outer surface of the gear 2 closer to the servo motor meshes with gear 1; the outer surface of the gear 2 further away from the servo motor meshes with gear 3; a connecting rod is fixedly connected to one end face of gear 3; the connecting rod is rotatably connected to the inside of the control housing; a screw is fixedly connected to one end face of the connecting rod; a mounting seat is threadedly connected to the outer surface of the screw; and an air inlet pipe is snapped to the top of the mounting seat.

[0006] As a preferred embodiment of the above technical solution, the outer surface of the screw is provided with the same limiting block, and the screw is rotatably connected to the inner walls on both sides of the limiting block.

[0007] As a preferred embodiment of the above technical solution, protrusions are fixedly connected to both ends of one side of the limiting block, and the same limiting rod is fixedly connected to one end face of the two protrusions. The mounting base is slidably connected to the outer surface of the limiting rod.

[0008] As a preferred embodiment of the above technical solution, a scraper is snapped onto the edge of one end face of the air intake pipe.

[0009] As a preferred embodiment of the above technical solution, an air pump is installed on the other end of the air inlet pipe, a mounting housing is fixedly connected to the bottom of the air pump, the mounting housing is fixedly connected to the bottom of the frame, and a filter cage is installed at the air outlet of the air pump, the filter cage being slidably connected inside the mounting housing.

[0010] As a preferred embodiment of the above technical solution, a portion of the outer surface of the mounting base is in contact with the inner wall of the limiting block.

[0011] The beneficial effects of this utility model are as follows:

[0012] (1) The servo motor drives the sock tube to rotate while simultaneously moving the scraper, which simplifies the problem of multiple devices needing to work together when processing socks, thereby reducing the cost of using the device.

[0013] (2) By collecting the cleaned-out yarn into the filter cage and cleaning the filter cage, the problem of residual yarn floating in the air is avoided, thereby improving the cleanliness of the environment around the device. Attached Figure Description

[0014] Figure 1 The diagram shown is a structural schematic of a sock-processing machine for cotton socks according to Embodiment 1;

[0015] Figure 2 The diagram shown is a schematic diagram of the bottom structure of a sock-processing machine for cotton socks in Embodiment 1;

[0016] Figure 3 The diagram shown is a schematic representation of the internal structure of the control housing in Embodiment 1;

[0017] Figure 4 The diagram shown is a structural schematic of the servo motor in Embodiment 1;

[0018] Figure 5 The diagram shown is a structural schematic of the limiting block in Embodiment 1;

[0019] Figure 6 The diagram shown is a structural schematic of the filter cage in Example 1.

[0020] In the diagram: 1. Frame; 2. Control housing; 3. Sock sleeve; 4. Base; 5. Servo motor; 6. Gear 1; 7. Gear 2; 8. Gear 3; 9. Connecting rod; 10. Screw; 11. Mounting base; 12. Air inlet pipe; 13. Limit block; 14. Limit rod; 15. Scraper; 16. Air pump; 17. Mounting housing; 18. Filter cage. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0022] Example 1

[0023] This utility model provides a sock-sorting machine for cotton sock processing, such as... Figures 1 to 6 As shown, the device includes a frame 1, a control housing 2 mounted at the top edge of the frame 1, a sock tube 3 rotatably connected inside the control housing 2, a base 4 fixedly connected to the bottom of the control housing 2, a servo motor 5 fixedly connected to the top of the base 4, a gear 6 keyed to the output shaft of the servo motor 5, two gears 7 fixedly connected to the outer surface of the sock tube 3, the outer surface of the gear 7 closer to the servo motor 5 meshing with gear 6, and the outer surface of the gear 7 further away from the servo motor 5 meshing with gear 8, a connecting rod 9 fixedly connected to one end face of gear 8, the connecting rod 9 rotatably connected to the inside of the control housing 2, and a screw 10 fixedly connected to one end face of the connecting rod 9, the outer surface of the screw 10 being open. A mounting base 11 is connected via a threaded connection, and an air inlet pipe 12 is snapped onto the top of the mounting base 11. The two gears 7 are of different sizes, with the diameter of the gear 7 closer to the servo motor 5 being smaller than the diameter of the gear 7 further away from the servo motor 5. Existing sock processing machines also include structures such as telescopic pipes, sock-clearing pipes, and collection pipes. By connecting one end of the telescopic pipe to the air pump 16 and the other end to the telescopic pipe, the operator removes the socks from the surface of the sock-covering pipe 3 during use. The air pump 16 then suctions the socks into the sock-clearing pipe, and the socks then enter the collection pipe through the sock-clearing pipe, thereby collecting the processed socks. The above are all existing technologies and will not be elaborated further here.

[0024] like Figure 4 and Figure 5 As shown, the same limiting block 13 is provided on the outer surface of the screw 10. The screw 10 is rotatably connected to the inner walls on both sides of the limiting block 13. The limiting block 13 limits the screw 10, making the rotation of the screw 10 more stable and avoiding the problem of deviation when the screw 10 rotates, thereby improving the stability of the screw 10 during rotation.

[0025] like Figure 4 and Figure 5As shown, protrusions are fixedly connected to both ends of one side of the limiting block 13. The same limiting rod 14 is fixedly connected to one end face of the two protrusions. The mounting seat 11 is slidably connected to the outer surface of the limiting rod 14. When the mounting seat 11 moves, it slides inside the limiting rod 14. The limiting rod 14 restricts the movement of the mounting seat 11, avoiding the problem of the mounting seat 11 deviating when it moves, thus making the movement of the mounting seat 11 more stable.

[0026] like Figures 1 to 3 As shown, a scraper 15 is snapped onto the edge of one end of the air intake pipe 12. The air intake pipe 12 with the scraper 15 is square in shape. There are two scrapers 15, located at the top and bottom of the air intake pipe 12, respectively. The scraper 15 cleans the lint from the surface of the sock, and the air intake pipe 12 collects the cleaned lint, preventing it from entering the device and causing malfunctions. This improves the stability of the device during use.

[0027] like Figure 6 As shown, an air pump 16 is installed on the other end of the air inlet pipe 12. The bottom end of the air pump 16 is fixedly connected to the mounting housing 17, which is fixedly connected to the bottom end of the frame 1. A filter cage 18 is installed at the air outlet end of the air pump 16. The filter cage 18 is slidably connected to the inside of the mounting housing 17. The collected yarn is discharged into the filter cage 18 through the air pump 16 for collection, avoiding the problem of residual yarn floating in the air, thereby improving the cleanliness of the environment around the device.

[0028] like Figures 1 to 5 As shown, a portion of the outer surface of the mounting base 11 is in contact with the inner wall of the limiting block 13. During the rotation of the screw 10, the mounting base 11 is driven to slide inside the limiting block 13. Through the cooperation between the limiting block 13 and the mounting base 11, the movement of the mounting base 11 is more stable, thereby improving the stability of the mounting base 11 during movement.

[0029] Working principle: When using this device, the operator starts the servo motor 5, which drives gear 6 to rotate. Gear 6 drives gear 7 to rotate, which in turn drives the sock tube 3 to rotate. The sock tube 3 drives another gear 7 to rotate, which in turn drives gear 8 to rotate. Gear 8 drives the connecting rod 9 and the screw 10 to rotate synchronously. When the screw 10 rotates, it drives the mounting base 11 to rotate. During the rotation of the mounting base 11, it moves due to the limitation of the limiting block 13. During the movement of the mounting base 11, the air inlet pipe 12 slides on the outer surface of the limiting rod 14. The air inlet pipe 12 drives the scraper 15 to move and trim the yarn on the surface of the sock. Then, the servo motor 5 is started in reverse, and the above steps are reversed, driving the sock tube 3 to rotate in the opposite direction and driving the scraper 15 to move in the opposite direction, thus trimming the yarn on the surface of the sock. By having the servo motor 5 drive the sock tube 3 to rotate and the scraper 15 to move simultaneously, the problem of multiple devices needing to work together when processing socks is simplified, thereby reducing the operating cost of the equipment.

[0030] When the scraper 15 trims the yarn on the surface of the sock, the staff starts the air pump 16. At this time, the trimmed yarn enters the air inlet pipe 12 and then enters the air pump 16. The air pump 16 then discharges the trimmed yarn into the filter cage 18, so that the trimmed yarn is collected. Finally, the staff opens the housing 17, takes out the filter cage 18, and cleans the filter cage 18 to avoid the problem of residual yarn floating in the air, thereby improving the cleanliness of the environment around the device.

[0031] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. A sock-soring machine for processing cotton socks, characterized in that, include: A frame (1) is provided with a control housing (2) installed at the top edge of the frame (1). A sock tube (3) is rotatably connected inside the control housing (2). A base (4) is fixedly connected to the bottom of the control housing (2). A servo motor (5) is fixedly connected to the top of the base (4). A gear (6) is keyed to the output shaft of the servo motor (5). Two gears (7) are fixedly connected to the outer surface of the sock tube (3). The outer surface of the gear (7) closer to the servo motor (5) meshes with the gear (6). The outer surface of the gear (7) further away from the servo motor (5) meshes with the gear (8). A connecting rod (9) is fixedly connected to one end face of the gear (8). The connecting rod (9) is rotatably connected to the inside of the control housing (2). A screw (10) is fixedly connected to one end face of the connecting rod (9). A mounting seat (11) is threaded to the outer surface of the screw (10). An air inlet pipe (12) is snapped to the top of the mounting seat (11).

2. The sock-soring machine for processing cotton socks according to claim 1, characterized in that, The screw (10) has the same limiting block (13) on its outer surface, and the screw (10) is rotatably connected to the inner wall of the limiting block (13) on both sides.

3. The sock-soring machine for processing cotton socks according to claim 2, characterized in that, The limiting block (13) has protrusions fixedly connected to both ends of one side edge, and the two protrusions are fixedly connected to the same limiting rod (14) on one end face. The mounting base (11) is slidably connected to the outer surface of the limiting rod (14).

4. A sock-soring machine for processing cotton socks according to claim 1, characterized in that, A scraper (15) is snapped onto the edge of one end face of the air intake pipe (12).

5. A sock-soring machine for processing cotton socks according to claim 1, characterized in that, An air pump (16) is installed on the other end of the air inlet pipe (12). The bottom end of the air pump (16) is fixedly connected to an installation housing (17). The installation housing (17) is fixedly connected to the bottom end of the frame (1). A filter cage (18) is installed at the air outlet end of the air pump (16). The filter cage (18) is slidably connected inside the installation housing (17).

6. A sock-soring machine for processing cotton socks according to claim 1, characterized in that, A portion of the outer surface of the mounting base (11) is in contact with the inner wall of the limiting block (13).