LED die-casting mining lamp

Abstract

The utility model discloses an LED die-casting mining lamp, relates to LED lighting technical field, including: die-casting aluminium lamp body and mounting cylinder, die-casting aluminium lamp body outer surface top end is fixedly equipped with mounting cylinder, mounting cylinder shaft surface front end is equipped with charging interface, mounting cylinder inside is equipped with the rear end of charging interface is equipped with power supply module, the rear end of charging interface is equipped with the charging interface, the power supply module is equipped with the charging interface, the power supply module is equipped with the charging interface, the charging interface is equipped with the charging interface, the charging interface is equipped with the charging interface, and the charging interface is equipped with the charging interface. A fuse is installed at the connecting position between the charging interface and the power module, heat generated during work of lamp beads can be dissipated in time through excellent heat dissipation performance, light attenuation and damage are effectively avoided, and the service life of the lamp is greatly prolonged. A plurality of dimming modes such as linearity and gradual change are achieved by accurately regulating and controlling the current of the lamp bead, diversified requirements of different scenes for illumination brightness are met, the dimming effect is far better than that of a traditional lamp, the light, human body infrared and temperature sensors and the central control unit cooperatively operate, and the brightness of the lamp can be automatically adjusted according to ambient light.

Description

Technical Field

[0001] This utility model relates to the field of LED lighting technology, specifically to an LED die-cast industrial and mining lamp. Background Technology

[0002] LED, short for "light-emitting diode," is a semiconductor chip that emits light when powered. During manufacturing, the chip is first securely fixed to a support using silver or white glue. Then, silver or gold wires are used to connect the chip to the circuit board. After connection, epoxy resin is used to seal the chip, effectively protecting the internal wires. Finally, a casing is installed. This manufacturing process gives LED lights excellent vibration resistance. In practical applications, LEDs are widely used, frequently appearing in everyday appliances such as mobile phones, desk lamps, and various household appliances, and also playing a vital role in the machinery manufacturing industry.

[0003] Traditional LED die-cast industrial and mining lamps have a low level of intelligence, with most only capable of simple on / off operation. They cannot automatically adjust brightness and switching based on changes in ambient light and personnel activity, making it difficult to meet the intelligent lighting control needs of complex industrial environments. This results in energy waste, poor dimming effects, and a coarse adjustment that cannot accurately adapt to the detailed brightness requirements of different work areas, affecting work efficiency and lighting experience. Furthermore, in terms of heat dissipation, the heat dissipation structure design is inadequate, and the heat dissipation speed cannot keep up with the heat generated by the LED chips, causing the lamps to be in a high-temperature state for a long time, accelerating the aging of the LED chips and reducing luminous efficiency and lifespan. Utility Model Content

[0004] To solve the above-mentioned technical problems, an LED die-cast industrial and mining lamp is provided. This technical solution solves the problems of inability to intelligently control light brightness and poor heat dissipation performance mentioned in the background technology.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] An LED die-cast industrial and mining lamp includes: a die-cast aluminum lamp body and a mounting cylinder. The mounting cylinder is fixedly installed at the top of the outer surface of the die-cast aluminum lamp body. A charging interface is provided at the front end of the axial surface of the mounting cylinder. A power module is provided inside the mounting cylinder at the rear end of the charging interface. A fuse is installed at the connection between the charging interface and the power module. A central control unit is electrically installed at the bottom of the interior of the mounting cylinder. A wireless signal module is electrically installed on one side of the upper surface of the central control unit. An intelligent dimming control module is provided on the upper surface of the central control unit at the bottom end of the wireless signal module. A control panel is installed at the top of the outer surface of the mounting cylinder.

[0007] Preferably, a dimming knob is provided on the right side of the upper surface of the control panel, a number of status indicator lights are installed on the upper surface of the control panel on one side of the dimming knob, and a number of control buttons are installed on the upper surface of the control panel at the bottom of the status indicator lights.

[0008] Preferably, a temperature sensor is installed on the front end of the outer surface of the mounting cylinder above the charging interface, a human infrared sensor is installed on the front end of the shaft surface of the mounting cylinder above the temperature sensor, a light sensor is installed at the top of the outer surface of the human infrared sensor, and several sets of slots are opened on the shaft surface of the mounting cylinder.

[0009] Preferably, a snap-fit ​​block is engaged in the slots on both sides of the mounting cylinder, and a mounting bracket is provided on the outer surface of the snap-fit ​​block. The outer surfaces of the mounting bracket and the snap-fit ​​block are threaded through by a rotating shaft, and a connecting ring is provided at the top of the outer surface of the mounting bracket.

[0010] Preferably, a first connecting plate is fixedly installed at the bottom end of the axial surface of the die-cast aluminum lamp body, and a second connecting plate is provided at the bottom end of the outer surface of the first connecting plate. The outer surfaces of the first and second connecting plates are installed by bolts threaded through the outer surfaces. A PC lamp cover is fixedly installed at the bottom end of the outer surface of the second connecting plate.

[0011] Preferably, a waterproof rubber ring is fixedly installed on the inner side of the PC lampshade at the bottom end of the die-cast aluminum lamp body, a dustproof sealing ring is installed inside the PC lampshade at the bottom end of the waterproof rubber ring, and several sets of lamp beads are installed on the bottom end of the outer surface of the die-cast aluminum lamp body at the top of the waterproof rubber ring.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This solution proposes an LED die-cast industrial and mining lamp. The die-cast aluminum lamp body serves as the main support, providing robust protection for internal components due to its excellent strength. Its superior heat dissipation effectively dissipates the heat generated by the LED chips, preventing light decay and damage and significantly extending the lamp's lifespan. The intelligent dimming control module, based on instructions from the central control unit, precisely regulates the LED chip current to achieve various dimming modes, including linear and gradual dimming, meeting diverse lighting needs in different scenarios. The dimming effect far surpasses traditional lamps. Light, human infrared, and temperature sensors work in conjunction with the central control unit, allowing the lamp to automatically adjust brightness according to ambient light, automatically switch on and off upon detecting human activity, and intelligently adjust when the temperature is too high, significantly improving its intelligence level. Simultaneously, the PC lampshade, equipped with waterproof and dustproof sealing rings, comprehensively prevents moisture and dust intrusion, ensuring the lamp can withstand harsh environments and reliably serve various industrial sites. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the LED bead assembly in this utility model;

[0016] Figure 3 This is a schematic diagram of the sensing component in this utility model;

[0017] Figure 4 This is a schematic diagram of the second structure of the present invention.

[0018] The numbers on the map are:

[0019] 1. Die-cast aluminum lamp body; 2. Mounting cylinder; 3. Mounting bracket; 4. Clip block; 5. Rotating shaft; 6. First connecting plate; 7. Second connecting plate; 8. PC lamp cover; 9. Bolt; 10. Lamp bead; 11. Dustproof sealing ring; 12. Waterproof rubber ring; 13. Charging interface; 14. Light sensor; 15. Human infrared sensor; 16. Temperature sensor; 17. Connecting ring; 18. Control panel; 19. Dimming knob; 20. Status indicator light; 21. Control button; 22. Fuse; 23. Power module; 24. Central control unit; 25. Wireless signal module; 26. Intelligent dimming control module. Detailed Implementation

[0020] The following description is intended to disclose the present invention so that those skilled in the art can implement it. The preferred embodiments described below are merely examples, and other obvious variations will occur to those skilled in the art.

[0021] Reference Figure 1-4As shown, an LED die-cast industrial lamp includes: a die-cast aluminum lamp body 1 and a mounting cylinder 2. The mounting cylinder 2 is fixedly installed at the top of the outer surface of the die-cast aluminum lamp body 1. The die-cast aluminum lamp body 1 serves as the main support structure of the entire lamp. The die-cast aluminum material has good strength and heat dissipation performance. Its robust texture can provide reliable physical protection for internal precision components, ensuring that the lamp is not easily damaged in complex industrial environments. Its excellent heat dissipation characteristics can quickly dissipate the heat generated by the LED chips 10 during operation, avoiding light decay or damage to the LED chips 10 due to overheating, thereby extending the overall service life of the lamp. The mounting cylinder 2 is an integrated carrier for various functional modules. It provides protection for key components, protecting them from interference from external environmental factors. The front end of the shaft surface of the mounting cylinder 2 has a charging port. The charging interface 13 is used to transmit power when the internal charging of the lamp needs to be performed, or when directly connected to an external power source. This ensures a stable power supply to the power module 23, maintaining the normal operation of the lamp. The power module 23 is located inside the mounting cylinder 2 at the rear end of the charging interface 13. A fuse 22 is installed at the connection between the charging interface 13 and the power module 23. In the event of an overload, short circuit, or other abnormal situation in the circuit, the current increases sharply, and the fuse 22 quickly melts and cuts off the circuit, preventing irreversible damage to the power module 23 and other precision components from excessive current, thus protecting the entire lamp's circuit safety. A central control unit 24 is electrically installed at the bottom of the mounting cylinder 2, processing data from the light sensor 14 and human infrared sensor 15. The system receives environmental data from sensors 15 and 16, as well as user operation commands from the dimming knob 19 and control buttons 21. Based on preset programs and algorithms, it sends control signals to components such as the wireless signal module 25, intelligent dimming control module 26, and LED beads 10 to achieve coordinated operation of the lighting fixture's intelligent functions. The central control unit 24 has a wireless signal module 25 electrically mounted on one side of its upper surface, enabling remote control of the lighting fixture's on / off state, brightness adjustment, and mode switching. It can also link with other intelligent devices to enhance the lighting fixture's intelligent application scenarios. The intelligent dimming control module 26 is located at the bottom of the wireless signal module 25 on the upper surface of the central control unit 24. It precisely adjusts the dimming based on the dimming commands issued by the central control unit 24. The current flowing through the LED 10 is adjusted to achieve smooth and precise brightness control, supporting multiple dimming modes such as linear dimming and gradual dimming to meet lighting needs in different scenarios. A control panel 18 is installed at the top of the outer surface of the mounting cylinder 2, serving as the user's local interface for interacting with the luminaire. This allows users to operate the luminaire directly near it without relying on external smart devices. A dimming knob 19 is located on the right side of the upper surface of the control panel 18. Users can directly change the brightness of the luminaire by manually rotating the dimming knob 19. Several status indicator lights 20 are installed on the upper surface of the control panel 18, next to the dimming knob 19. These lights provide intuitive feedback to the user on the current operating status of the luminaire through different colors and flashing frequencies.Information such as power on, dimming mode, and intelligent function operation status allows users to quickly understand the working status of the lighting fixtures. Several sets of control buttons 21 are installed on the upper surface of the control panel 18, located at the bottom of the status indicator lights 20. Users can press the control buttons 21 to turn the lighting fixtures on and off and switch between different lighting modes.

[0022] Furthermore, a temperature sensor 16 is installed on the front end of the outer surface of the mounting cylinder 2, above the charging interface 13. This sensor monitors the ambient temperature around the lamp and the lamp's own operating temperature in real time, feeding the temperature data back to the central control unit 24. When the temperature is too high, the central control unit 24 can adjust the power of the LED beads 10 to reduce heat generation, ensuring the lamp operates within a suitable temperature range and preventing overheating from affecting performance and lifespan. A human infrared sensor 15 is installed on the front end of the shaft surface of the mounting cylinder 2, above the temperature sensor 16. Its main function is to detect human activity around the lamp. When a human infrared signal is detected, it immediately transmits the signal to the central control unit 24, which then controls the LED beads 10 accordingly. The light bulb 10 turns on when no human activity is detected for a period of time, and then turns off when no human activity is detected. This achieves intelligent lighting control that turns on when someone is present and turns off when someone leaves, thus achieving energy saving. A light sensor 14 is installed at the top of the outer surface of the human infrared sensor 15. It is responsible for sensing the ambient light brightness and transmitting the brightness data to the central control unit 24. The central control unit 24 automatically adjusts the brightness of the light bulb 10 according to the changes in ambient light brightness, so that the light output of the lamp matches the ambient light. For example, when the ambient light is sufficient during the day, the brightness of the light bulb 10 is automatically reduced, and when the light is dim at night, the brightness of the light bulb 10 is increased, providing users with a comfortable lighting environment and achieving energy saving. In addition, the shaft surface of the mounting cylinder 2 is provided with several sets of slots.

[0023] Furthermore, the mounting cylinder 2 has locking blocks 4 in the slots on both sides, and mounting brackets 3 are provided on the outer surface of the locking blocks 4. The outer surfaces of the mounting brackets 3 and the locking blocks 4 are threaded through by the rotating shaft 5. This connection method allows the mounting bracket 3 to be angled around the rotating shaft 5. The mounting bracket 3 is used to fix the lamp to the ceiling, wall or other supporting structure. By adjusting its angle, the lamp can be adjusted to a suitable lighting direction to meet the lighting needs of different places. The top of the outer surface of the mounting bracket 3 is provided with a connecting ring 17 for connecting with other mounting accessories to further expand the installation methods of the lamp.

[0024] Furthermore, a first connecting plate 6 is fixedly installed at the bottom end of the axial surface of the die-cast aluminum lamp body 1, and a second connecting plate 7 is provided at the bottom end of the outer surface of the first connecting plate 6. The outer surfaces of the first connecting plate 6 and the second connecting plate 7 are installed by bolts 9 threaded through the outer surfaces. This connection method achieves a stable connection between the die-cast aluminum lamp body 1 and the PC lamp cover 8, and at the same time plays a certain role in sealing, preventing dust, moisture and other impurities from entering the lamp from the connection point. The PC lamp cover 8 is fixedly installed at the bottom end of the outer surface of the second connecting plate 7. The PC material lamp cover has good light transmittance, which can effectively protect the internal lamp beads 10 from external physical damage, and at the same time uniformly scatter the light emitted by the lamp beads 10. To avoid light spots or glare and to make the lighting softer, more uniform, and improve the lighting effect, a waterproof rubber ring 12 is fixedly installed on the inner side of the PC lampshade 8 at the bottom of the die-cast aluminum lamp body 1. A dustproof sealing ring 11 is installed inside the PC lampshade 8 at the bottom of the waterproof rubber ring 12. The waterproof rubber ring 12 effectively prevents moisture from entering the lamp from the connection between the PC lampshade 8 and the die-cast aluminum lamp body 1, preventing short circuits and component rust. The dustproof sealing ring 11 blocks dust and other small particles from entering, keeping the lamp clean, ensuring the normal operation of the lamp beads 10 and other components, and extending the lamp's service life. Several sets of lamp beads 10 are installed on the bottom of the outer surface of the die-cast aluminum lamp body 1 at the top of the waterproof rubber ring 12.

[0025] Working principle and implementation: First, the mounting bracket 3 and the buckle block 4 are connected and snapped into the groove of the mounting cylinder 2 via the rotating shaft 5, fixing the lamp to the ceiling, wall or other supporting structure. Adjust the angle of the mounting bracket 3 to align the lamp with the appropriate lighting direction. When the external power supply is connected, the power is transmitted to the power module 23 through the charging interface 13. The fuse 22 ensures circuit safety. After the lamp is turned on, the light sensor 14, human infrared sensor 15 and temperature sensor 16 monitor the environmental data in real time and feed it back to the central control unit 24. If local operation is required, the brightness can be adjusted by the dimming knob 19 on the control panel 18, the control button 21 can be used for switching on and off and switching modes, and the status indicator 20 can display the working status. The lamp can also be remotely controlled by a mobile phone or other smart devices via the wireless signal module 25 to switch on and off, dim and switch modes.

[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An LED die-cast industrial and mining lamp, comprising: The die-cast aluminum lamp body (1) and the mounting cylinder (2) are characterized in that: the mounting cylinder (2) is fixedly installed at the top of the outer surface of the die-cast aluminum lamp body (1), the front end of the axial surface of the mounting cylinder (2) is provided with a charging interface (13), the inside of the mounting cylinder (2) is provided with a power module (23) located at the rear end of the charging interface (13), a fuse (22) is installed at the connection between the charging interface (13) and the power module (23), the bottom of the inside of the mounting cylinder (2) is electrically installed with a central control unit (24), the upper surface of the central control unit (24) is electrically installed with a wireless signal module (25) on one side, the upper surface of the central control unit (24) is provided with an intelligent dimming control module (26) located at the bottom end of the wireless signal module (25), and the top of the outer surface of the mounting cylinder (2) is provided with a control panel (18).

2. The LED die-casting industrial and mining lamp according to claim 1, characterized in that: A dimming knob (19) is provided on the right side of the upper surface of the control panel (18). Several sets of status indicator lights (20) are installed on the upper surface of the control panel (18) on one side of the dimming knob (19). Several sets of control buttons (21) are installed on the upper surface of the control panel (18) at the bottom of the status indicator lights (20).

3. The LED die-casting industrial and mining lamp according to claim 1, characterized in that: A temperature sensor (16) is installed on the front end of the outer surface of the mounting cylinder (2) above the charging interface (13). A human infrared sensor (15) is installed on the front end of the shaft surface of the mounting cylinder (2) above the temperature sensor (16). A light sensor (14) is installed at the top of the outer surface of the human infrared sensor (15). Several sets of slots are opened on the shaft surface of the mounting cylinder (2).

4. The LED die-cast industrial lamp according to claim 1, characterized in that: The mounting cylinder (2) has a snap-fit ​​block (4) in the slots on both sides, and a mounting bracket (3) is provided on the outer surface of the snap-fit ​​block (4).

5. The LED die-casting industrial and mining lamp according to claim 4, characterized in that: The outer surfaces of the mounting bracket (3) and the snap block (4) are threaded through the outer surfaces by a rotating shaft (5), and a connecting ring (17) is provided at the top of the outer surface of the mounting bracket (3).

6. The LED die-casting industrial and mining lamp according to claim 1, characterized in that: A first connecting plate (6) is fixedly installed at the bottom of the shaft surface of the die-cast aluminum lamp body (1). A second connecting plate (7) is provided at the bottom of the outer surface of the first connecting plate (6). The outer surfaces of the first connecting plate (6) and the second connecting plate (7) are threaded through the outer surfaces by bolts (9). A PC lamp cover (8) is fixedly installed at the bottom of the outer surface of the second connecting plate (7).

7. The LED die-casting industrial and mining lamp according to claim 6, characterized in that: A waterproof rubber ring (12) is fixedly installed on the inner side of the PC lamp cover (8) at the bottom end of the die-cast aluminum lamp body (1). A dustproof sealing ring (11) is installed inside the PC lamp cover (8) at the bottom end of the waterproof rubber ring (12). Several sets of lamp beads (10) are installed on the bottom end of the outer surface of the die-cast aluminum lamp body (1) at the top of the waterproof rubber ring (12).

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