Recycling system for purifying heat source of air conditioner
By adopting a clean air conditioning heat source recovery and utilization system in the pharmaceutical workshop, and using an open absorption heat pump system to recover the waste heat after the equipment dissipates heat, the problem of equipment heat dissipation affecting air conditioning air supply is solved, the equipment efficiency is improved and the waste heat is effectively utilized, thus improving the energy-saving effect of the air conditioning system.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI MACROPROCESS LUSTRATION TECH
- Filing Date
- 2025-04-27
- Publication Date
- 2026-05-05
AI Technical Summary
The heat emitted by the equipment in the pharmaceutical workshop affects the air conditioning supply and cannot be fully recovered, resulting in significant heat loss and poor energy-saving performance of the purification air conditioning system.
The system employs a cleanroom air conditioning heat source recovery and utilization system, which includes a cleanroom air conditioner, an open absorption heat pump system, a heat storage chamber, and waste heat collection pipes. The waste heat collected after the equipment dissipates heat is collected through the waste heat collection pipes, and the waste heat is recovered and used for the air conditioning fresh air unit by the open absorption heat pump system, thereby improving the cooling effect of the fresh air.
This achieves sufficient heat dissipation for equipment in the pharmaceutical workshop, improves equipment operating efficiency, and at the same time recovers and utilizes the waste heat after the equipment dissipates heat, thereby enhancing the energy-saving effect of the air conditioning system.
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Figure CN224201854U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of air purification equipment technology, and in particular to an air purification heat source recovery and utilization system. Background Technology
[0002] In the modern pharmaceutical manufacturing industry, cleanroom air conditioning systems play a crucial role in maintaining a clean production environment. Currently, most pharmaceutical workshop cleanroom air conditioning systems operate in a traditional mode, where fresh air is cooled and humidified before being delivered to various workshop areas to provide cool air and meet the temperature control requirements of different areas.
[0003] However, pharmaceutical workshops include buffer rooms, solution preparation rooms, sterilization rooms, and cleaning rooms. These workshops are equipped with functional equipment; for example, sterilization rooms contain sterilization cabinets and ovens, and cleaning rooms contain cleaning machines. This equipment generates significant heat during normal operation, requiring the workshop's air supply to operate at high power to meet the required temperature. Furthermore, if this waste heat is directly discharged, the temperature can reach as high as 300°C, which is insufficient to meet the workshop's temperature control requirements.
[0004] Therefore, the heat emitted by the equipment in these pharmaceutical workshops not only affects the air conditioning supply in the workshops, but also cannot be fully recovered, resulting in significant heat loss and poor energy-saving effect of the purification air conditioning system. Utility Model Content
[0005] In view of the above-mentioned shortcomings, this utility model provides a purification air conditioning heat source recovery and utilization system, which can fully dissipate heat from the equipment in the pharmaceutical workshop, thereby improving the working efficiency of the equipment, without affecting the indoor air supply in the workshop, and can also recover and utilize the waste heat after the equipment dissipates heat.
[0006] To achieve the above objectives, the embodiments of this utility model adopt the following technical solutions:
[0007] A cleanroom air conditioning heat source recovery and utilization system includes a cleanroom air conditioner, which includes an air conditioning fresh air unit and a chiller unit, and also includes a waste heat recovery module. The chiller unit is connected to a heat-generating device. The waste heat recovery module includes an open absorption heat pump system, a heat storage chamber, and a waste heat collection pipe. The heat storage chamber includes a heat storage chamber inlet and a heat storage chamber outlet. One end of the waste heat collection pipe is connected to an exhaust vent, and the other end is connected to the heat storage chamber inlet. The open absorption heat pump system is installed between the heat storage chamber outlet and the air conditioning fresh air unit.
[0008] According to one aspect of the present invention, the open absorption heat pump system includes a generator and an absorber, a circulation pipe is provided between the absorber and the generator, and a heat exchanger and a pump are provided on the circulation pipe.
[0009] According to one aspect of the present invention, the open absorption heat pump system includes a throttling valve and a compressor, a condenser is provided in the generator, an absorption heat exchanger is provided in the absorber, and the compressor, absorption heat exchanger, throttling valve and condenser are connected in series.
[0010] According to one aspect of the present invention, a spraying device is provided inside the absorber and generator.
[0011] According to one aspect of the present invention, the bottoms of both the generator and the absorber are open structures.
[0012] According to one aspect of the present invention, the air conditioning fresh air unit includes a fresh air inlet and a fresh air outlet, and further includes a fresh air filter, a fresh air mixing device, a surface cooler, a steam heater, a humidifier, a fan, and a flow equalizer connected in sequence. The fresh air filter is connected to the fresh air inlet, and the flow equalizer is connected to the fresh air outlet.
[0013] According to one aspect of the present invention, the generator includes a first inlet and an exhaust port, the absorber includes a second inlet and an air outlet, the heat storage chamber outlet is connected to the first inlet, the second inlet is connected to fresh air, and the air outlet is connected to a fresh air filter.
[0014] According to one aspect of this utility model, an air purification and sterilization component is provided at the connection between the waste heat collection pipe and the inlet of the heat storage chamber.
[0015] According to one aspect of this utility model, the air purification and sterilization component is a HEPA filter.
[0016] According to one aspect of this utility model, an electric air valve is provided on the waste heat collection pipeline.
[0017] Advantages of this utility model: A purification air conditioning heat source recovery and utilization system includes a purification air conditioner, which includes an air conditioning fresh air unit and a chiller unit, and also includes a waste heat recovery module. The chiller unit is connected to the heat-generating equipment. The waste heat recovery module includes an open absorption heat pump system, a heat storage chamber, and a waste heat collection pipe. The heat storage chamber includes a heat storage chamber inlet and a heat storage chamber outlet. One end of the waste heat collection pipe is connected to an exhaust vent, and the other end is connected to the heat storage chamber inlet. The open absorption heat pump system is installed between the heat storage chamber outlet and the air conditioning fresh air unit. The waste heat is fully utilized through the open absorption heat pump system to improve the cooling effect of the fresh air at the surface cooler, thereby improving the cooling effect of the entire fresh air unit. Therefore, the purification air conditioning heat source recovery and utilization system can fully dissipate heat from the equipment in the pharmaceutical workshop, which can improve the working efficiency of the equipment without affecting the indoor air supply in the workshop. The waste heat after the equipment dissipates heat can still be recovered and utilized, collected in the heat storage chamber, and used to provide cooling capacity to the air conditioning fresh air unit through the open absorption heat pump system. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the structure of a purification air conditioning heat source recovery and utilization system according to the present invention;
[0020] Figure 2 This is a schematic diagram of the open absorption heat pump system described in this utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the air conditioning fresh air unit described in this utility model.
[0022] Figure 1 , Figure 2 , Figure 3 The components are: 1. Generator; 2. Absorber; 3. Throttling valve; 4. Compressor; 5. Heat exchanger; 6. Pump; 7. Condenser; 8. Absorption heat exchanger; 9. Spraying equipment; 10. Fresh air inlet; 11. Fresh air mixing equipment; 12. Surface cooler; 13. Steam heater; 14. Humidifier; 15. Fan; 16. Flow equalizer; 17. Fresh air outlet; 18. Steam condensate outlet pipe; 19. Saturated steam inlet pipe; 20. Condensate pipe; 21. Cold water supply pipe; 22. Cold water return pipe; 23. Air conditioning fresh air handling unit; 24. Heat storage chamber; 25. Waste heat recovery unit. 26. Fresh air outlet duct; 27. Return air duct; 28. Oven; 29. Bottle washing machine; 30. VHP pass-through window; 31. Sterilization cabinet; 32. Washing machine; 33. Shoe changing room; 34. Changing room; 35. Buffer room; 36. Corridor; 37. Buffer room; 38. Capping room; 39. Solution preparation room; 40. Sterilization pre-room; 41. Cleaning room; 42. Waste room; 43. Waste airlock room; 44. Material buffer room; 45. Material airlock room; 46. Sanitary ware room; 47. Cleaning and sterilization room; 48. Disinfectant preparation room; 49. Airlock room. Detailed Implementation
[0023] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0024] Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] A heat source recovery and utilization system for a cleanroom air conditioner includes a cleanroom air conditioner, which includes a fresh air handling unit and a chiller unit, and also includes a waste heat recovery module. The chiller unit is connected to a heat-generating device. The waste heat recovery module includes an open absorption heat pump system, a heat storage chamber 24, and a waste heat collection pipe 25. The heat storage chamber 24 includes a heat storage chamber inlet and a heat storage chamber outlet. One end of the waste heat collection pipe 25 is connected to an exhaust vent, and the other end is connected to the heat storage chamber inlet. The open absorption heat pump system is installed between the heat storage chamber outlet and the fresh air handling unit.
[0028] In practical applications, the open-loop absorption heat pump system is an internally cooled vapor compression-open-loop absorption heat pump system. Specifically, such as... Figure 2As shown, the open absorption heat pump system includes a generator 1 and an absorber 2. Both the generator 1 and the absorber 2 have open bottom structures, and a spray device 9 can be installed inside the absorber 2 and the generator 1. A circulation pipe is provided between the absorber 2 and the generator 1, and a heat exchanger 5 and a pump 6 are installed on the circulation pipe to circulate the absorption solution between the absorber 2 and the generator 1. The open absorption heat pump system also includes a throttling valve 3 and a compressor 4. A condenser 7 is installed inside the generator 1, and an absorption heat exchanger 8 is installed inside the absorber 2. The compressor 4, the absorption heat exchanger 8, the throttling valve 3, and the condenser 7 are connected in series.
[0029] In practical applications, the air conditioning fresh air handling unit can be a conventional design in this field. Specifically, it can be as follows: Figure 3 As shown: The air conditioning fresh air handling unit includes a fresh air inlet 10, a fresh air outlet 17, and further includes a fresh air filter, a fresh air mixing device 11, a surface cooler 12, a steam heater 13, a humidifier 14, a fan 15, and a flow equalizer 16 connected in sequence. The fresh air filter is connected to the fresh air inlet 10, and the flow equalizer 16 is connected to the fresh air outlet 17. The surface cooler 12 is connected to a chilled water supply pipe 21, a chilled water return pipe 22, and a condensate pipe 20. The steam heater 13 and the humidifier 14 are respectively connected to a saturated steam inlet pipe 19 and a steam condensate outlet pipe 18.
[0030] In practical applications, the generator 1 includes a first inlet and an exhaust port, the absorber 2 includes a second inlet and an air outlet, the heat storage chamber outlet is connected to the first inlet, the second inlet is connected to fresh air, and the air outlet is connected to a fresh air filter.
[0031] In practical applications, the chiller unit is connected to the heating equipment, which can be a sterilizer 31, a washing machine 32, a bottle washing machine 29, or an oven 28, etc., within the workshop. During operation, a portion of the chilled water from the chiller unit is sent to the heating equipment to cool it and reduce its heat dissipation temperature. After the equipment is cooled, the residual heat still reaches approximately 25-40°C. This heat is collected in the heat storage chamber 24 through the equipment's exhaust vents, the waste heat collection pipe 25, and the exhaust fan 15.
[0032] During operation, hot air in the heat storage chamber 24 enters the generator 1 through the heat storage chamber outlet and the first inlet, where it exchanges heat with the refrigerant in the internal condenser 7. The refrigerant absorbs heat from the air inside the generator 1 and heats up. The heated refrigerant then passes through the throttle valve 3 for depressurization and cooling. The cooled refrigerant enters the absorber 2. Inside the absorber 2, a portion of the fresh air entering from the fresh air inlet 10 of the fresh air handling unit enters the bottom of the absorber 2 through the second inlet. The cooled refrigerant again exchanges heat with the fresh air, absorbing heat from the fresh air and lowering its temperature, thus achieving the cooling purpose. After being cooled by the absorber 2, the air flows out from the air outlet and enters the fresh air filter and mixing chamber along with the remaining fresh air. This fully utilizes the waste heat, improving the cooling effect of the fresh air at the surface cooler 12, thereby improving the overall cooling effect of the fresh air handling unit. Simultaneously, the refrigerant re-enters the generator 1 through the compressor 4 for the next round of heat exchange.
[0033] In practical applications, to prevent excessive air pollution within the heat storage chamber 24, an air purification and sterilization component is installed at the connection between the waste heat collection pipe 25 and the heat storage chamber inlet. Specifically, the air purification and sterilization component can be a HEPA filter, which can filter out fine particulate matter in the air, including bacteria, viruses, dust, etc., ensuring that the air entering the heat storage chamber 24 is clean.
[0034] Example 1
[0035] like Figure 1As shown, a purification air conditioning heat source recovery and utilization system includes a purification air conditioning unit, which includes an air conditioning fresh air unit and a chiller unit. It also includes an open absorption heat pump system, a heat storage chamber 24, and a workshop area. The workshop area includes a shoe changing room 33, a changing room 34, a buffer room 35, a corridor 36, a buffer room 37, a capping room 38, a liquid preparation room 39, a sterilization pre-room 40, a cleaning room 41, a waste room 42, a waste airlock room 43, a material buffer room 44, a material airlock room 45, a sanitary ware room 46, a cleaning and sterilization room 47, a disinfectant preparation room 48, and an airlock room 49. Each workshop area is equipped with an air inlet and a workshop exhaust vent. The sterilization pre-room 40 is equipped with a sterilization cabinet 31 and a VHP pass-through window 30. The cleaning room 41 is equipped with a washing machine 32. The cleaning and sterilization room 47 is equipped with a bottle washing machine 29 and a drying oven 28. The chiller unit is connected to the sterilizer 31, VHP pass-through window 30, washing machine 32, bottle washer 29, and drying oven 28 to cool them and reduce their heat dissipation temperature. The air conditioning fresh air unit 23 includes a fresh air inlet 10 and a fresh air outlet 17, and also includes a fresh air filter, a fresh air mixing device 11, a surface cooler 12, a steam heater 13, a humidifier 14, a fan 15, and a flow equalizer 16 connected in sequence. The fresh air filter is connected to the fresh air inlet 10, and the flow equalizer 16 is connected to the fresh air outlet 17. The fresh air treated by the air conditioning fresh air unit is connected to the air inlet through the fresh air outlet pipe 26 to provide a cooling source for each workshop to meet the temperature requirements of each workshop. Furthermore, a constant air volume valve is installed at the connection between the fresh air outlet 17 pipe and the air inlet to ensure that the air volume supplied to the system remains constant and is not affected by changes in system pressure.
[0036] In practical applications, the sterilizer 31, VHP pass-through window 30, washing machine 32, bottle washing machine 29, and drying oven 28 are all equipped with exhaust vents, which are connected to the heat storage chamber 24 via waste heat collection pipes 25. Simultaneously, the workshop exhaust vents of the shoe changing room 33, changing room 34, material buffer room 44, waste airlock room 43, and waste room 42 are also connected to the heat storage chamber 24 via waste heat collection pipes 25, while the workshop exhaust vents of the remaining workshop areas are connected to the air conditioning fresh air unit 23 via return air pipes 27.
[0037] In practical applications, an open-type absorption heat pump system is installed between the outlet of the heat storage chamber and the air conditioning fresh air unit 23. The open-type absorption heat pump system includes a generator 1 and an absorber 2, both with open bottoms. A spray device 9 can be installed inside the absorber 2 and generator 1. A circulation pipe is provided between the absorber 2 and generator 1, and a heat exchanger 5 and a pump 6 are installed on the circulation pipe to circulate the absorption solution between the absorber 2 and generator 1. The open-type absorption heat pump system also includes a throttling valve 3 and a compressor 4. A condenser 7 is installed inside the generator 1, and an absorption heat exchanger 8 is installed inside the absorber 2. The compressor 4, absorption heat exchanger 8, throttling valve 3, and condenser 7 are connected in series.
[0038] During operation, air from the heat storage chamber 24 enters through the heat storage chamber outlet and connects to the first inlet, exchanging heat with the refrigerant in the internal condenser 7. The refrigerant absorbs heat from the air inside the generator 1 and heats up. The heated refrigerant then passes through the throttle valve 3 for depressurization and cooling. The cooled refrigerant enters the absorber 2. Inside the absorber 2, a portion of the fresh air entering from the fresh air inlet 10 of the fresh air handling unit enters the bottom of the absorber 2 through the second inlet. The cooled refrigerant again exchanges heat with the fresh air, absorbing heat from the fresh air and lowering its temperature, thus achieving the cooling purpose. After being cooled by the absorber 2, the air flows out from the air outlet and enters the fresh air filter and mixing chamber along with the remaining fresh air. This fully utilizes the waste heat, improving the cooling effect of the fresh air at the surface cooler 12, thereby improving the overall cooling effect of the fresh air handling unit. Simultaneously, the refrigerant re-enters the generator 1 through the compressor 4 for the next round of heat exchange.
[0039] In practical applications, an electric damper is installed on the waste heat collection pipe 25, which can adjust the air volume in real time according to system requirements to improve waste heat collection efficiency. An electric airtight valve is installed on the pipe at the connection of the fresh air inlet 10.
[0040] Advantages of this utility model: A purification air conditioning heat source recovery and utilization system includes a purification air conditioner, which includes an air conditioning fresh air unit and a chiller unit, and also includes a waste heat recovery module. The chiller unit is connected to the heat-generating equipment. The waste heat recovery module includes an open absorption heat pump system, a heat storage chamber, and a waste heat collection pipe. The heat storage chamber includes a heat storage chamber inlet and a heat storage chamber outlet. One end of the waste heat collection pipe is connected to an exhaust vent, and the other end is connected to the heat storage chamber inlet. The open absorption heat pump system is installed between the heat storage chamber outlet and the air conditioning fresh air unit. The waste heat is fully utilized through the open absorption heat pump system to improve the cooling effect of the fresh air at the surface cooler, thereby improving the cooling effect of the entire fresh air unit. Therefore, the purification air conditioning heat source recovery and utilization system can fully dissipate heat from the equipment in the pharmaceutical workshop, which can improve the working efficiency of the equipment without affecting the indoor air supply in the workshop. The waste heat after the equipment dissipates heat can still be recovered and utilized, collected in the heat storage chamber, and used to provide cooling capacity to the air conditioning fresh air unit through the open absorption heat pump system.
[0041] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A heat source recovery and utilization system for a cleanroom air conditioning system, comprising a cleanroom air conditioning unit, wherein the cleanroom air conditioning unit includes a fresh air handling unit and a chiller unit, characterized in that, It also includes a waste heat recovery module. The chiller unit is connected to the heating equipment. The waste heat recovery module includes an open absorption heat pump system, a heat storage chamber, and a waste heat collection pipe. The heat storage chamber includes a heat storage chamber inlet and a heat storage chamber outlet. One end of the waste heat collection pipe is connected to an exhaust vent, and the other end is connected to the heat storage chamber inlet. The open absorption heat pump system is installed between the heat storage chamber outlet and the air conditioning fresh air unit.
2. The purification air conditioning heat source recovery and utilization system according to claim 1, characterized in that, The open absorption heat pump system includes a generator and an absorber, with a circulation pipe between the absorber and the generator, and a heat exchanger and a pump installed on the circulation pipe.
3. The purification air conditioning heat source recovery and utilization system according to claim 2, characterized in that, The open absorption heat pump system also includes a throttling valve and a compressor. A condenser is installed inside the generator, and an absorption heat exchanger is installed inside the absorber. The compressor, absorption heat exchanger, throttling valve, and condenser are connected in series.
4. The purification air conditioning heat source recovery and utilization system according to claim 3, characterized in that, The absorber and generator are equipped with spraying equipment.
5. A purification air conditioning heat source recovery and utilization system according to claim 4, characterized in that, Both the generator and the absorber have an open bottom structure.
6. A purification air conditioning heat source recovery and utilization system according to claim 2, characterized in that, The air conditioning fresh air handling unit includes a fresh air inlet and a fresh air outlet, and also includes a fresh air filter, a fresh air mixing device, a surface cooler, a steam heater, a humidifier, a fan, and a flow equalizer connected in sequence. The fresh air filter is connected to the fresh air inlet, and the flow equalizer is connected to the fresh air outlet.
7. A purification air conditioning heat source recovery and utilization system according to claim 6, characterized in that, The generator includes a first inlet and an exhaust port, the absorber includes a second inlet and an air outlet, the heat storage chamber outlet is connected to the first inlet, the second inlet is connected to fresh air, and the air outlet is connected to a fresh air filter.
8. A purification air conditioning heat source recovery and utilization system according to claim 1, characterized in that, An air purification and sterilization component is installed at the connection between the waste heat collection pipe and the heat storage chamber.
9. A purification air conditioning heat source recovery and utilization system according to claim 8, characterized in that, The air purification and sterilization component is a HEPA filter.
10. A purification air conditioning heat source recovery and utilization system according to claim 1, characterized in that, An electric air valve is installed on the waste heat collection pipeline.