Condensate spraying system device of full-automatic transverse pipe primary cooler

By designing a fully automatic horizontal tube primary cooler condensate spraying system, the problem of frequent valve switching required in existing devices has been solved, achieving automated operation and efficient cleaning, and improving ease of use and system stability.

CN224202289UActive Publication Date: 2026-05-05鞍钢化学科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
鞍钢化学科技有限公司
Filing Date
2025-06-06
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

Existing horizontal tube primary cooler cleaning devices on the market require frequent valve opening and closing, leading to high blockage frequency and affecting operational stability.

Method used

A fully automatic condensate spraying system for a horizontal tube primary cooler was designed, comprising components such as a vertical tube, connecting pipe, spray pipe, spray control valve, sealing door, and clamping plate, to achieve automated control and convenient operation.

Benefits of technology

This improved the ease of use and efficiency of the device, reduced the frequency of valve operation, lowered the risk of blockage, and ensured the stable operation of the system.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a full-automatic condensate spraying system device of a transverse pipe primary cooler, and relates to the technical field of condensate spraying. The full-automatic horizontal pipe primary cooler condensate spraying system device comprises a horizontal pipe, the top of the horizontal pipe is communicated with a vertical pipe, one side of the vertical pipe is communicated with a connecting pipe, one side of the connecting pipe is provided with a shell, one side of the connecting pipe is communicated with a spraying pipe, one end of the spraying pipe penetrates through the shell and extends into the shell, one side of the vertical pipe is communicated with a flushing pipe, and the other side of the vertical pipe is communicated with the flushing pipe. The surface of the flushing pipe communicates with a flushing valve, a support is fixedly installed at one end of the spraying pipe, one end of the support penetrates through the shell and extends out of the shell, and a fixing flange is fixedly installed at one end of the support. And it is ensured that the arranged vertical pipe and the connecting pipe can be conveniently sprayed and cooled in the using process, so that the device can be conveniently cleaned and sprayed in the subsequent using process, the using convenience of the device is improved, and meanwhile the using efficiency of the system device is also improved.
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Description

Technical Field

[0001] This utility model relates to the field of condensate spraying technology, specifically to a fully automatic condensate spraying system for a horizontal tube primary cooler. Background Technology

[0002] Coolant, also known as antifreeze, is a type of coolant with antifreeze properties. It is mainly composed of three parts: water, antifreeze, and additives. Depending on the composition of the antifreeze, it can be divided into various types such as alcohol-based, glycerin-based, and ethylene glycol-based. It can prevent the coolant from freezing when the car is parked in cold weather, thus avoiding cracking of the radiator or freezing damage to the engine cylinder block. It has a high boiling point, usually reaching 120 degrees Celsius, and a freezing point as low as -40 to -60 degrees Celsius. It can effectively prevent damage to the water tank or radiator caused by freezing. It is an indispensable part of the car's cooling system, ensuring that the engine operates normally under various climatic conditions, guaranteeing the car's performance and extending its service life.

[0003] The horizontal tube primary cooler is an important piece of equipment in the field of gas purification. In some gas purification systems, both domestically and internationally, problems such as high resistance and unstable operation of the negative pressure horizontal tube primary cooler have emerged after several years of operation or even just a few months. Over time, the resistance of the negative pressure horizontal tube primary cooler has become blocked to varying degrees, requiring frequent cleaning of the primary cooler to maintain stable resistance. The primary cooler is generally cleaned using a horizontal tube primary cooler spraying system, and the spray pipes need to be cleaned regularly.

[0004] However, the cleaning primary coolers currently on the market require frequent switching of the spray liquid inlet valve and ammonia cleaning valve of a single horizontal tube primary cooler during actual use, which is a huge workload, increases the frequency of spray pipe blockage, and affects subsequent normal use. Utility Model Content

[0005] The purpose of this invention is to provide a fully automatic horizontal tube primary cooler condensate spraying system to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a fully automatic horizontal tube primary cooler condensate spraying system device, including a horizontal tube, a vertical tube connected to the top of the horizontal tube, a connecting pipe connected to one side of the vertical tube, a housing provided on one side of the connecting pipe, a spraying pipe connected to one side of the connecting pipe, one end of the spraying pipe penetrating the housing and extending into the interior of the housing, a flushing pipe connected to one side of the vertical tube, and a flushing valve connected to the surface of the flushing pipe.

[0007] The vertical pipes and connecting pipes facilitate spraying and cooling operations during use, which in turn facilitates subsequent cleaning and spraying operations, improving the ease of use of the device and the efficiency of the system.

[0008] A bracket is fixedly installed at one end of the spray pipe. One end of the bracket passes through the housing and extends to the outside of the housing. A fixing flange is fixedly installed at one end of the bracket. A flange is fixedly installed on the surface of the spray pipe. A bolt is inserted into one end of the flange. A nut is threaded onto the surface of the bolt.

[0009] Preferably, a sealing ring is fitted on the surface of the bolt, with one side of the sealing ring fitting against one side of the nut and the other end fitting against one side of the flange. The sealing ring facilitates sealing and makes subsequent use easier.

[0010] Preferably, the surface of the vertical pipe is connected to a main control electric valve, the inner wall of the main control electric valve is fixedly connected to the surface of the vertical pipe, and the main control electric valve is located below the flushing pipe. The main control electric valve facilitates control during use, thereby improving the ease of use of the device.

[0011] Preferably, the surface of the connecting pipe is connected to a spray control valve, which is located between the vertical pipe and the flange. The spray control valve facilitates control during use, thereby improving the ease of use of the component.

[0012] Preferably, the surface of the spray pipe is provided with spray holes, and the end surface of the spray pipe is provided with an end discharge hole. The spray holes facilitate spraying during use, thereby improving the ease of use of the device. The end discharge hole facilitates slag removal during use, thereby improving the ease of use of the device.

[0013] Preferably, a sealing door is hinged to the front surface of the housing via a hinge, a card plate is fixedly installed on one side of the sealing door, a card slot is provided on one side of the card plate, a stud is fixedly installed on one side of the housing, a threaded ring is threaded onto the surface of the stud, a wrench is fixedly installed on one side of the threaded ring, and the surface of the wrench is provided with anti-slip texture.

[0014] The sealing door and clamp, along with the studs and rings, facilitate the opening and closing of the sealing door during use, thus simplifying subsequent installation and positioning. This enhances the ease of use of the device and makes it more convenient for future applications.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] (1) The fully automatic horizontal tube primary cooler condensate spraying system device, through the set vertical pipe and connecting pipe, facilitates the spraying and cooling operation during use, thereby facilitating the cleaning and spraying operation during subsequent use, improving the ease of use of the device, and also improving the efficiency of the system device.

[0017] (2) The fully automatic horizontal tube primary cooler condensate spraying system device, through the setting of sealing door and card plate, in conjunction with the use of stud and screw ring, makes it convenient to open and close the sealing door during use, thereby facilitating the subsequent installation and positioning operation, thus improving the ease of use of the device and making it convenient for subsequent use. Attached Figure Description

[0018] Figure 1 This is a first-view perspective three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a second-view perspective three-dimensional structural diagram of the present invention;

[0020] Figure 3 This is a three-dimensional sectional view of the present invention.

[0021] Figure 4 This utility model Figure 1 Enlarged schematic diagram of the structure at point A in the middle;

[0022] Figure 5 This utility model Figure 2 Enlarged schematic diagram of the structure at point B.

[0023] In the diagram: 1. Horizontal pipe; 2. Vertical pipe; 3. Connecting pipe; 4. Shell; 5. Spray pipe; 6. Flushing pipe; 7. Flushing valve; 8. Bracket; 9. Fixed flange; 10. Flange; 11. Bolt; 12. Nut; 13. Sealing ring; 14. Spray control valve; 15. Spray hole; 16. End slag discharge hole; 17. Sealing door; 18. Clamping plate; 19. Stud; 20. Threaded ring; 21. Main control electric valve. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5This utility model provides a technical solution: a fully automatic horizontal tube primary cooler condensate spraying system device, including a horizontal tube 1, a vertical tube 2 connected to the top of the horizontal tube 1, a connecting pipe 3 connected to one side of the vertical tube 2, and a spray control valve 14 connected to the surface of the connecting pipe 3. The spray control valve 14 is located between the vertical tube 2 and the flange 10. The spray control valve 14 is convenient to control during use, thereby facilitating subsequent use and improving the ease of use of this component.

[0026] A housing 4 is provided on one side of the connecting pipe 3, and a spray pipe 5 is connected to one side of the connecting pipe 3. Spray holes 15 are provided on the surface of the spray pipe 5, and an end discharge hole 16 is provided on the end surface of the spray pipe 5. The spray holes 15 facilitate spraying during use, thereby improving the ease of use of the device. The end discharge hole 16 facilitates slag discharge during use, thereby improving the ease of use of the device. A sealing door 17 is hinged to the front surface of the housing 4. A clamping plate 18 is fixedly installed on one side of the sealing door 17. A clamping groove is provided on one side of the clamping plate 18. A stud 19 is fixedly installed on one side of the housing 4. A threaded ring 20 is threadedly connected to the surface of the stud 19. A wrench is fixedly installed on one side of the threaded ring 20. The surface of the wrench is provided with anti-slip texture.

[0027] One end of the spray pipe 5 passes through the housing 4 and extends into the interior of the housing 4. One side of the vertical pipe 2 is connected to the flushing pipe 6, and the surface of the flushing pipe 6 is connected to the flushing valve 7.

[0028] The surface of the vertical pipe 2 is connected to the main control electric valve 21. The inner wall of the main control electric valve 21 is fixedly connected to the surface of the vertical pipe 2, and the main control electric valve 21 is located below the flushing pipe 6. The main control electric valve 21 is convenient to control during use, thereby improving the ease of use of the device.

[0029] The vertical pipe 2 and connecting pipe 3 facilitate spraying and cooling operations during use, which in turn facilitates subsequent cleaning and spraying operations, improving the ease of use of the device and the efficiency of the system.

[0030] A bracket 8 is fixedly installed at one end of the spray pipe 5. One end of the bracket 8 passes through the housing 4 and extends to the outside of the housing 4. A fixing flange 9 is fixedly installed at one end of the bracket 8. A flange 10 is fixedly installed on the surface of the spray pipe 5. A bolt 11 is inserted into one end of the flange 10. A nut 12 is threaded onto the surface of the bolt 11.

[0031] A sealing ring 13 is fitted onto the surface of the bolt 11. One side of the sealing ring 13 fits against one side of the nut 12, and the other end of the sealing ring 13 fits against one side of the flange 10. The sealing ring 13 facilitates sealing and makes subsequent use easier. The sealing door 17 and the clamping plate 18, together with the stud 19 and the threaded ring 20, facilitate the opening and closing of the sealing door 17 during use, thus facilitating subsequent installation and positioning. This also improves the ease of use of the device and makes subsequent use more convenient.

[0032] Working principle: During use, the vertical pipe 2 and connecting pipe 3 facilitate spraying and cooling operations, which in turn facilitates subsequent cleaning and spraying operations, improving the ease of use and efficiency of the device. The sealing door 17 and the clamping plate 18, together with the stud 19 and the screw ring 20, facilitate the opening and closing of the sealing door 17 during use, thereby facilitating subsequent installation and positioning operations, which also improves the ease of use and subsequent operation of the device.

Claims

1. A fully automatic horizontal tube primary cooler condensate spraying system device, comprising a horizontal tube (1), characterized in that: The top of the horizontal pipe (1) is connected to the vertical pipe (2), one side of the vertical pipe (2) is connected to the connecting pipe (3), one side of the connecting pipe (3) is provided with a housing (4), one side of the connecting pipe (3) is connected to the spray pipe (5), one end of the spray pipe (5) passes through the housing (4) and extends into the interior of the housing (4), one side of the vertical pipe (2) is connected to the flushing pipe (6), and the surface of the flushing pipe (6) is connected to the flushing valve (7); One end of the spray pipe (5) is fixedly installed with a bracket (8), one end of the bracket (8) passes through the shell (4) and extends to the outside of the shell (4), one end of the bracket (8) is fixedly installed with a fixing flange (9), the surface of the spray pipe (5) is fixedly installed with a flange (10), one end of the flange (10) is inserted with a bolt (11), and the surface of the bolt (11) is threaded with a nut (12).

2. The fully automatic horizontal tube primary cooler condensate spraying system device according to claim 1, characterized in that: A sealing ring (13) is fitted on the surface of the bolt (11). One side of the sealing ring (13) is in contact with one side of the nut (12), and the other end of the sealing ring (13) is in contact with one side of the flange (10).

3. The fully automatic horizontal tube primary cooler condensate spraying system device according to claim 1, characterized in that: The surface of the vertical pipe (2) is connected to a main control electric valve (21), the inner wall of the main control electric valve (21) is fixedly connected to the surface of the vertical pipe (2), and the main control electric valve (21) is located below the flushing pipe (6).

4. The fully automatic horizontal tube primary cooler condensate spraying system device according to claim 1, characterized in that: The surface of the connecting pipe (3) is connected to a spray control valve (14), which is located between the vertical pipe (2) and the flange (10).

5. The fully automatic horizontal tube primary cooler condensate spraying system device according to claim 1, characterized in that: The surface of the spray pipe (5) is provided with spray holes (15), and the end surface of the spray pipe (5) is provided with end discharge holes (16).

6. The fully automatic horizontal tube primary cooler condensate spraying system device according to claim 1, characterized in that: A sealing door (17) is hinged to the front surface of the housing (4). A card plate (18) is fixedly installed on one side of the sealing door (17). A card slot is provided on one side of the card plate (18). A stud (19) is fixedly installed on one side of the housing (4). A threaded ring (20) is threaded onto the surface of the stud (19). A wrench is fixedly installed on one side of the threaded ring (20). The surface of the wrench is provided with anti-slip texture.