Groove rod paper edge detection shutdown system

Abstract

The utility model belongs to the technical field of forming machines, and discloses a groove rod paper edge detection shutdown system which is applied to a forming machine and comprises a driving piece, a limiting piece, a correlation type photoelectric switch and a control unit. The limiting piece is arranged at the downstream of the driving piece and is used for limiting the fiber paper; the correlation type photoelectric switch is arranged on one side of the limiting piece and is used for detecting the edge position of the fiber paper in real time; and the control unit is in signal connection with the correlation type photoelectric switch, and is configured to trigger a shutdown instruction and give an alarm when the deviation of the fiber paper exceeds a set threshold value and the duration reaches a preset value. According to the utility model, the opposite-type photoelectric switches are adopted to detect the edge position of the fiber paper in real time, the deviation condition of the fiber paper can be identified in time, automatic shutdown intervention is realized, non-grooved fiber paper is effectively prevented from being mixed into a finished product, the product quality of grooved filter sticks is improved, and the rejection rate is reduced.

Description

Technical Field

[0001] This utility model belongs to the field of forming machine technology, specifically relating to a grooved rod paper edge detection and shutdown system. Background Technology

[0002] Existing Type 23 forming machines typically employ a double-layer fiber paper stacking process when producing grooved products, with the inner fiber paper being thicker to enhance the product's structural strength. However, in actual production, the fiber paper is prone to misalignment during roller traction due to uneven tension or mechanical vibration. This misalignment causes the grooves in the fiber paper to shift, resulting in ungrooved fiber paper being mixed into the finished product and causing quality defects.

[0003] Traditional mechanical limit devices cannot detect minute deviations in real time, and manual inspections are often delayed. Such problems are often not detected in real time during production and can only be identified in subsequent quality inspection stages, leading to an increase in the scrap rate and a persistently high defect rate, which affects the overall pass rate of filter rods. Summary of the Invention

[0004] To address the aforementioned technical problems, this utility model provides a grooved filter rod edge detection and shutdown system. This system aims to partially solve the problem in existing technologies where fiber paper is prone to deviation during roller traction due to uneven tension or mechanical vibration. This deviation causes the grooves in the fiber paper to shift, resulting in ungrooved fiber paper being mixed into the finished product, causing product quality defects. Such problems are often not detected in real-time during production and can only be identified in subsequent quality inspection stages, leading to an increased scrap rate and affecting the overall pass rate of filter rods.

[0005] The technical solution of this utility model is as follows:

[0006] A grooved bar paper edge detection and shutdown system is applied to a forming machine, including a drive component, a limit component, a through-beam photoelectric switch and a control unit, wherein the drive component is used to pull the fiber paper;

[0007] The limiting member is disposed downstream of the driving member and is used to limit the fiber paper.

[0008] The through-beam photoelectric switch is disposed on one side of the limiting member and is used to detect the edge position of the fiber paper in real time.

[0009] The control unit is connected to the through-beam photoelectric switch and is configured to trigger a stop command and issue an alarm when the fiber paper deviates beyond a set threshold and the duration reaches a preset value.

[0010] The system is connected to the shutdown logic via the detection signal of the through-beam photoelectric switch to prevent grooveless products from entering the finished product.

[0011] In some embodiments, the drive unit includes a servo motor and a drive wheel. The servo motor is fixed by a mounting plate and is connected to the drive wheel for driving control of the traction speed of the fiber paper.

[0012] In some embodiments, the drive component further includes a bracket, a support rod is fixed inside the bracket, a mounting frame and a spring are sleeved on the support rod, the spring is connected between the mounting frame and the support rod, a top plate is fixedly connected to the top of the mounting frame, and the mounting plate is fixedly connected to the top plate.

[0013] In some embodiments, a limiting nut is threaded onto the support rod.

[0014] In some embodiments, the limiting member includes a base plate, a rotating shaft, and a driven wheel. The driven wheel is rotatably mounted on the base plate via the rotating shaft, and a top cover is fitted onto the top of the rotating shaft.

[0015] In some embodiments, the shutdown logic of the control unit includes:

[0016] When the fiber paper misalignment signal persists for more than a second, a stop command is triggered;

[0017] After shutdown, manual reset and confirmation of the fiber paper position are required before restarting the system.

[0018] In some embodiments, the detection range of the through-beam photoelectric switch is ±2mm from the edge of the fiber paper; if it exceeds this range, it is determined to be misaligned.

[0019] In some embodiments, the system is applicable to the production of grooved products formed by stacking double-layer fiber paper, and reduces the waste rate and improves the pass rate of filter rods through real-time detection and automatic shutdown functions.

[0020] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:

[0021] By using a through-beam photoelectric switch to detect the edge position of the fiber paper in real time, it can promptly identify fiber paper deviation and automatically stop the machine to intervene, effectively preventing ungrooved fiber paper from being mixed into the finished product, improving the product quality of grooved filter rods and reducing the scrap rate. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Figure 1Schematic diagram of the structure of this utility model;

[0024] Figure 2 A partial structural diagram of the driving component of this utility model;

[0025] Figure 3 A schematic diagram of the servo motor and drive wheel structure in the drive component of this utility model;

[0026] Figure 4 Schematic diagram of the limiting component of this utility model.

[0027] In the attached image:

[0028] 100. Drive component; 101. Bracket; 102. Support rod; 103. Mounting bracket; 104. Spring; 105. Limit nut; 106. Top plate; 107. Servo motor; 108. Drive wheel; 109. Mounting plate;

[0029] 200. Limiting component; 201. Base plate; 202. Rotating shaft; 203. Driven wheel; 204. Top cover;

[0030] 300. Fiber paper;

[0031] 400. Through-beam photoelectric switch. Detailed Implementation

[0032] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0033] When producing grooved products, the Type 23 forming machine usually adopts a double-layer fiber paper stacking forming process. The inner layer of fiber paper is thicker, and the fiber paper is prone to deviation when pulled by the rollers due to uneven tension or mechanical vibration.

[0034] Traditional fiber paper conveying systems typically use mechanical limiters or manual inspections to monitor the edge position of the fiber paper. Mechanical limiters can only provide a rough guiding effect and cannot monitor the slight deviation of the fiber paper in real time, resulting in the mixing of groove-free defective products into the finished product, affecting the quality of the filter rods.

[0035] Manual inspections rely on operators' visual judgment, making it difficult to detect fiber paper deviation in a timely manner. Intervention is often only possible after the problem occurs, resulting in a large amount of waste.

[0036] This application is described below with reference to the accompanying drawings and specific embodiments:

[0037] This utility model provides a grooved filter rod paper edge detection and shutdown system, which uses a through-beam photoelectric switch 400 to detect the edge position of the fiber paper 300 in real time. It can promptly identify the deviation of the fiber paper 300 and automatically stop the machine to intervene, effectively preventing the non-grooved fiber paper 300 from being mixed into the finished product, improving the product quality of grooved filter rods and reducing the scrap rate.

[0038] Specifically:

[0039] like Figure 1 As shown, a grooved bar paper edge detection and shutdown system is applied to a forming machine, including a drive component 100, a limiting component 200, a through-beam photoelectric switch 400, and a control unit. The drive component 100 is used to pull the fiber paper 300; the limiting component 200 is disposed downstream of the drive component 100 and is used to limit the fiber paper 300.

[0040] A through-beam photoelectric switch 400 is installed on one side of the limiting member 200 and is used to detect the edge position of the fiber paper 300 in real time.

[0041] The control unit is connected to the through-beam photoelectric switch 400 and is configured to trigger a stop command and issue an alarm when the fiber paper 300 deviates beyond a set threshold and the duration reaches a preset value.

[0042] The system connects the detection signal of the through-beam photoelectric switch 400 to the shutdown logic to prevent grooveless products from entering the finished product. By setting the through-beam photoelectric switch 400 to monitor the edge position of the fiber paper 300 in real time, and combining it with the shutdown logic of the control unit, the system can promptly detect any deviation of the fiber paper 300 and automatically stop the machine, effectively preventing the grooveless fiber paper 300 from being mixed into the finished product, improving the product quality of grooved filter rods, and reducing the scrap rate.

[0043] like Figure 1 and Figure 3 As shown, the drive unit 100 includes a servo motor 107 and a drive wheel 108. The servo motor 107 is fixed by a mounting plate 109 and is connected to the drive wheel 108 for transmission, and is used to control the traction speed of the fiber paper 300. Through the cooperation of the servo motor 107 and the drive wheel 108, the traction speed of the fiber paper 300 can be controlled, ensuring a smooth and reliable conveying process of the fiber paper 300 and avoiding product quality problems caused by speed fluctuations.

[0044] like Figure 1 and Figure 2As shown, the drive unit 100 also includes a bracket 101. A support rod 102 is fixed inside the bracket 101. A mounting frame 103 and a spring 104 are sleeved on the support rod 102. The spring 104 connects the mounting frame 103 and the support rod 102. A top plate 106 is fixedly connected to the top of the mounting frame 103, and a mounting plate 109 is fixedly connected to the top plate 106. A limiting nut 105 is threaded onto the support rod 102. An external device can push the mounting frame 103 to adjust the distance between the drive wheel 108 and the driven wheel 203, adapting to the traction of fiber paper 300 of different thicknesses.

[0045] like Figure 4 As shown, the limiting member 200 includes a base plate 201, a rotating shaft 202 and a driven wheel 203. The driven wheel 203 is rotatably mounted on the base plate 201 via the rotating shaft 202, and a top cover 204 is sleeved on the top of the rotating shaft 202.

[0046] The shutdown logic of the control unit includes:

[0047] When the fiber paper 300 misalignment signal lasts for more than 3 seconds, a stop command is triggered;

[0048] After shutdown, manual reset and confirmation that the fiber paper 300 position is normal are required before restarting the system. The control unit is equipped with delayed shutdown and manual reset logic, which can promptly intervene in fiber paper misalignment issues, ensuring that the equipment quickly resumes operation after the problem is resolved, thereby improving overall production efficiency.

[0049] The detection range of the through-beam photoelectric switch 400 is ±2mm from the edge of the fiber paper 300. If it exceeds this range, it is judged as misalignment.

[0050] The system is suitable for the production of grooved products formed by stacking double-layer fiber paper. Through real-time detection and automatic shutdown functions, it reduces the waste rate of filter rods and improves the pass rate of filter rods.

[0051] It should be noted that the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0052] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A grooved rod paper edge detection and shutdown system, applied to a forming machine, characterized in that, include: A drive unit (100) is used to pull the fiber paper (300). A limiting member (200) is disposed downstream of the driving member (100) and is used to limit the fiber paper (300); A through-beam photoelectric switch (400) is disposed on one side of the limiting member (200) for real-time detection of the edge position of the fiber paper (300); The control unit is connected to the through-beam photoelectric switch (400) and is configured to trigger a stop command and issue an alarm when the fiber paper (300) deviates beyond a set threshold and the duration reaches a preset value. The system is connected to the shutdown logic via the detection signal of the through-beam photoelectric switch (400) to prevent grooveless products from entering the finished product.

2. The grooved rod paper edge detection and shutdown system according to claim 1, characterized in that: The drive unit (100) includes a servo motor (107) and a drive wheel (108). The servo motor (107) is fixed by a mounting plate (109) and is connected to the drive wheel (108) for transmission, and is used to control the traction speed of the fiber paper (300).

3. The grooved rod paper edge detection and shutdown system according to claim 1, characterized in that: The drive unit (100) also includes a bracket (101), a support rod (102) is fixed inside the bracket (101), a mounting bracket (103) and a spring (104) are sleeved on the support rod (102), the spring (104) is connected between the mounting bracket (103) and the support rod (102), a top plate (106) is fixedly connected to the top of the mounting bracket (103), and the mounting plate (109) is fixedly connected to the top plate (106).

4. The grooved rod paper edge detection and shutdown system according to claim 1, characterized in that: A limiting nut (105) is threaded onto the support rod (102).

5. The grooved rod paper edge detection and shutdown system according to claim 1, characterized in that: The limiting member (200) includes a base plate (201), a rotating shaft (202) and a driven wheel (203). The driven wheel (203) is rotatably mounted on the base plate (201) via the rotating shaft (202). A top cover (204) is fitted on the top of the rotating shaft (202).

6. The grooved rod paper edge detection and shutdown system according to claim 1, characterized in that, The shutdown logic of the control unit includes: When the fiber paper (300) misalignment signal lasts for more than 3 seconds, a stop command is triggered; After shutdown, manual reset and confirmation of the fiber paper (300) position are required before restarting the system.

7. The grooved rod paper edge detection and shutdown system according to claim 1, characterized in that: The detection range of the through-beam photoelectric switch (400) is ±2mm from the edge of the fiber paper (300). If it exceeds this range, it is determined to be off-track.

Images